Mestek M) G 025 Installation And Operation Instructions Manual Download Page 45

 

Form 43471040 

-44- 

Oct 2013

 

52 

43470040 

Label, Operating Instructions 

53 

43470050 

Label, Caution/Attention 

54 

43470060 

Label, Horizontal Venting 

55 

43269060 

Label, Thermostat Connection 

56 

43269070 

Label, 2-stage 

 
 
 

25

26

40

41

38

37

35

33,34

32

22

20

23,24

16

39

18

19

15

17

31

30

29

24b

45

50

ELECTRICAL SHOCK

HAZARD

DISCONNECT POWER

BEFORE OPENING COVER

CAUTION

120 VOLTS

42834000

Alternate Supply

Locations

TYPICAL GAS

CONNECTION

END VIEW

Movement

14 - 17”

(356 - 432mm)

Control Box

SIDE VIEW

Flexible Connector

Optional Second Stage Regulator with

Vent Leak Limiter if required to reduce

the Supply Pressure below 14” W.C.

Recommended Gas

Pressure 2 PSIG

Gas Supply

Piping

Sediment Trap

(Drip Leg)

43344050 Rev. C  3/09

Install the gas flexible hose as shown in the diagram below:
Sharp bends, kinks, twists and tension in the hose may cause failure resulting in a gas

leak.
Failure to follow these instructions may result in death, serious injury or property damage.

CONTROL

COMPONENTS

42

SCHEMATIC WIRING DIAGRAM

MOT

Motor

Moteur

GL

Green Light          

Témoin vert

TRANS 24V Transformer  

Transformateur 24ÊV

RL

Red Light             

Témoin rouge

AS

Air Switch            

pressostat

SM

Ignition Module   

Bloc d'allumage

IG/S

Ignitor / Sensor   

électrode

V

Gas Valve           

Robinet à gaz

AL

Amber Light        

Témoin ambre

MOT

120V

GL

TRANS

RL

AS

IG/S

AL

V

SM

42785000 Rev. C  10/04

25V GND

25V

Combustible material must be located outside the clearance dimensions listed.

Ceiling Clearance is 12” (30cm) when installed in an UNVENTED configuration. Ceiling

clearance is 18” (46cm) when the optional corner reflectors are not used on ETS or LTS.

Failure to do so may result in death, serious injury or property damage

Models LTS/LTU/ETS/ETU

43344000 Rev. B  10/04

Le dégagement au-dessus de l'appareil doit être d'au moins 30 cm quand l'appareil est installé

SANS ÉCHAPPEMENT. 

Le dégagement au-dessus de l'appareil doit être d'au moins 46cm

quand les réflecteurs d'angle optionnels ne sont pas utilisés sur l'ETS ou le LTS.

D

D

Dessous, 6m du brûleur

Below 20ft  from burne

r

C*

20ft (6m)

Model No

A

B

C

D

E

F

C*

40,50

27”

6” 

40” 

30” 

48” 

12”

-

 

(69cm)

(15cm)

(104cm)

(76cm)

(122cm)

(30cm)

60,75

27”

6” 

60”

30”

48”

12”

-

(69cm)

(15cm)

(145cm)

(76cm)

(122cm)

(30cm)

80,90

52”

84”

30”

52”

12”

72”

(132cm)

(15cm)

(145cm)

(76cm)

(122cm)

(30cm)

(183cm)

100

66”

6” 

88”

40”

66”

20”

72”

(168cm)

(15cm)

(224cm)

(102cm)

(168cm)

(30cm)

(183cm)

110,120,

66”

101”

40”

66”

20”

72”

125,130

(168cm)

(15cm)

(257cm)

(102cm)

(168cm)

(51cm)

(183cm)

140,150,

84”

106”

48”

84”

24”

72”

160,175

(213cm)

(15cm)

(269cm)

(122cm)

(213cm)

(61cm)

(183cm)

180,200,

84”

18”

132”

48”

84”

24”

72”

225,250

(213cm)

(46cm)

(335cm)

(122cm)

(213cm)

(61cm)

(183cm)

Horizontal

B

C

A

A

45 degrees

B

C

E

F

Montage horizontal

Montage à 45°

46

GAS TYPE

SUPPLY PRESSURE

Pression de Sortie

Type de Gaz

MAXIMUM

MINIMUM

MANIFOLD PRESSURE

Pression a l’echappement

INPUT Btu/Hr

Consommation Btu / Hr

ORIFICE SIZE

Dimensions bec Veilleuse

MODEL NO.

No. de Modelè

Installation in:

1. Aircraft hangars must be in accordance with the standard for Aircraft Hangars.

ANSI/NFPA 409 (latest edition).

2. Public garages must be in accordance with the standard for parking structures,

ANSI/NFPA 88a (latest edition), or with the standard for repair garages,

ANSI/NFPA 88b (latest edition)

SERIAL NO.

No. de Série

LIGHTING & SHUTDOWN INSTRUCTIONS
1. Turn on gas & electrical supply.

2. Set thermostat to call for heat.

3. Ignition should occur after prepurge.

4. If ignition fails, the unit will spark for approximately 21 seconds

& go into safety lockout. Turn thermostat (or power) off for 60

seconds to take out of lockout.

5. If heater does not light, shut off gas completely for 5 minutes

before attempting to relight.

6. To shut down the heater, turn off the gas & electrical supply.

Infrared Radiant Tube Heater

Radiateur à tuve rayonnant à infrarouge

Gas Fired products Inc. Charlotte, NC

INSTRUCTIONS D’ALLUMAGE ET DE FERMETURE
1. mettre la valve a gaz et l’interrupteur a “ON”.

2. Creer une demande de chauffage au thermostat.

3. L’allumage devrait se produire apres de prepurge.

4. Si l’allumage ne se fait pas, le controle d’allumage continu de

produire des etincelles sur une periode de 21 sec. et ensuite

tomber en securite. Mettre le thermostat (ou le courant) en

position d’arret (OFF) pour une periode de 60 sec. a fin

d’interrompre le processus de securite.

5. Si l’appareil ne s’allume pas, fermez le gaz completement pour

une period de 5 min. avant d’effectuer une nouvelle tentative

d’allumage.

6. Pour fermer l’appareil, fermez le gaz et le courant electrique.

For indoor installation only

Installer à l’intérieur seulement

Vented or Unvented

ELECTRICAL:

ALTITUDE

ANSI Z83.20 / CSA 2.34 - 2008

Tel: 1800 438 4936 e-mail [email protected]

CODE DATE

42848000 Rev. K  1/09

MAX ANGLE:

Max Angle

Electrique

47

48

 WARNING:

 Improper

installation, adjustment,

alteration, service or

maintenance can cause

property damage, injury

or death. Read the

Installation, Operating

and Maintenance

Instruction thoroughly

before servicing this

equipment.

 AVERTISSEMENT:

 Une

installation, un réglage, une

modification, une réparation

ou un entretien incorrect peut

entraîner des dommages

matérials, des blessures ou

la mort. Lisez attentivement

les instructions d’installation,

de fonctionnement et

d’entretien avant de procéder

à l’installation ou à l’entretien

de cet équipment.

 WARNING:

 If not

installed, operated and

maintained in accordance

with the manufacturer’s

instructions, this product

could expose you to

substances in fuel or from

fuel combustion which can

cause death or serious

illness and which are

known to the State of

California to cause cancer,

birth defects or other

reproductive harm.

 WARNING:

 This product

contains a chemical known

to the state of California to

cause cancer.

This heater can be

installed in various

configurations as shown

in the heater layout

section of the instructions

42875000 Rev. E  10/04

51

43

WIRE LEGEND

ENGLISH

FRANCAIS

BK

BLACK

NOIR

W

WHITE

BLANC

R

RED

ROUGE

BL

BLUE

BLEU

G

GREEN

VERT

V

VIOLET

VIOLET

A

AMBER

AMBRE

42706000 Rev. G  1/05

G

BL

BL

BK

BK

R

W

BK

BK

R

BK

W

BK

BK

BK

W

DRAFT

INDUCER

MOTOR

GAS VALVE

AIR SWITCH

25V

(GND)

25V GND

(BURNER)

VALVE VALVE

TRANSFORMER

120V PRIMARY

24V SECONDARY

A

G

R

IGNITION MODULE

HIGH VOLTAGE

CABLE

ELECTRODE

GAP 3/16”

CONTINUE TO

ADDITIONAL

HEATERS

NEUTRAL

120V

THERMOST

A

T

GROUND

L1

L2

TERMINAL

BLOCK

FACTORY WIRING

FIELD WIRING

CONNECTION WIRING DIAGRAM

CONTROL CABINET

If any of the original wire as supplied

with the appliance must be replaced.

It must be replaced with wiring material

having a temperature rating of at least

105oC. (18 AWG. - UL / CSA 600V

Type TEW)

When connecting the supply circuit to

the heater, wiring material having a

minimum size of 14 AWG and a

temperature rating of at least 90oC

shall be used.

MONITORING LIGHTS

Schéma de circuit de connexion

Circuit d'origine

Connexions client

Lampes témoins

Neutre

Terre

Vers les autres

radiateurs

Plaque à

bornes

Transformateur

bobine primaire 120ÊV

bobine secondaire 24ÊV

pressostat

Robinet à gaz

Écartement

d'électrode

4,7Êmm

Haute tension

Armoire de commande

Bloc d'allumage

Moteur

d'amorce

d'aspiration

S'il faut remplacer un fil de l'appareil

d'origine, utiliser exclusivement des fils

 à température de service nominale

d'au moins 105C (18 AWG. - UL / CSA

600ÊV

Type TEW).

Pour raccorder le circuit d'alimentation

au radiateur, utiliser des fils de calibre

14 AWG ou plus à température de

service nominale d'au moins 90C.

53

2-Stage Thermostat

43269060 rev A

HI

C

LO

52

28

27

24a

21

49

Note: When venting a single

heater horizontally through a

combustible outside wall the

vent must pass through a 2”

clearance thimble (Air Jet No.

4VT or Ameri-vent No 4EWT

for the 40 – 75,000 BTU

heaters and Air-Jet No 6VT or

Ameri-Vent No. 6EWT for the

80 – 250,000 Btu heaters) or

other thimbles  which are listed

by nationally recognized testing

agency.

Attach a vent cap (Breidert No.

4L or equivalent for the 40-

75,000 BTU heaters or Breidert

No. 6L or equivalent for 80 –

250,000 BTU heaters) to the

end of the pipe.

Minimum equivalent length of

vent pipe = 5ft (1.5m)

Maximum equivalent length of

vent pipe = 75ft (23m)

THIS UNIT EQUIPPED WITH A

2 AMP IN LINE-FUSE FOR

OVERCURRENT PROTECTION

OF CONTROL CIRCUIT

ELECTRIC SHOCK

HAZARD

Disconnect electrical supply

before servicing
Failure to follow these

instructions may result in

death, serious injury or

property damage.

WARNING

DRAFT INDUCER SERIAL NUMBER

42922020 Rev C  8/05

SIDEWALL VENTING ONLY

UN MUR LATÉRAL AÉRATION

GAS-FIRED UNIT HEATERS

48a

48b

Two Stage

43269070  4/08

High Fire

Low Fire

Summary of Contents for M) G 025

Page 1: ...DO NOT DO NOT DO NOT touch any electrical switch DO NOT DO NOT DO NOT DO NOT use any telephone in your building IMMEDIATELY IMMEDIATELY IMMEDIATELY IMMEDIATELY call your gas supplier from a neighbor s...

Page 2: ...19 0 Cleaning and Annual Maintenance 34 20 0 Troubleshooting Guide 35 21 0 Replacing Parts 38 21 1 Removal of Spark Electrode 38 21 2 Removing Main Burner and Gas Valve 39 21 3 Air Switch Pressure Ch...

Page 3: ...g Warning Warning instructions must be followed to prevent or avoid hazards which may cause serious injury property damage or death Caution Caution Caution Caution instructions must be followed to pre...

Page 4: ...allation of this appliance is to be in accordance with latest edition of CSA B149 1 Natural Gas and Propane Installation Code b For installation in public garages or aircraft hangars the minimum clear...

Page 5: ...mbient temperature damaged by temperatures 90 F above ambient temperature damaged by temperatures 90 F above ambient temperature Clearances to combustibles are posted on the Clearances to combustibles...

Page 6: ...urrent Current Current Current Rating Rating Rating Rating Natural or Propane MPT Male 3 4 Round 4 Round 120 Volt 60Hz 1 Phase 2 6 Amp Fuse Fuse Fuse Fuse Rating Rating Rating Rating Ignition System d...

Page 7: ...2 STAGE CONTROLS STAGE CONTROLS STAGE CONTROLS STAGE CONTROLS BEACON MORRIS BEACON MORRIS BEACON MORRIS BEACON MORRIS MODEL NO MODEL NO MODEL NO MODEL NO PART NO PART NO PART NO PART NO GAS TYPE GAS...

Page 8: ...available for use to reduce the clearances to combustibles below the heater Refer to the Minimum Clearances to Combustibles Table Minimum Clearances to Combustibles Table Minimum Clearances to Combust...

Page 9: ...iew Bottom View Hanger Bracket QTY 2 Emitter Tube Reflector 8 FT Body Section 18 1 2 470mm 7 1 2 191mm Plastic Vacuum Air Tube 1 4 O D Tube Strain Relief Bushing Motor Leads Sight Glass 1 2 MPT Gas Co...

Page 10: ...upport hanger bracket U bolt clamp 5 16 Hex nuts 3 OD x 8 tube Mounting flange 12 radial holes Mounting flange 12 radial holes Suspension chain with turnbuckle Reflector foot end 5 1 2 80 10 1 2 Refle...

Page 11: ...ovide sufficient lengths or swing joints to compensate for expansion See Figures b and c 5 Heaters subject to vibration must be provided with vibration isolating hangers 6 Heaters must not be supporte...

Page 12: ...ing to Section 7 0 using proper suspension method see Section 9 0 1 1 80 chains for suspension 80 Suspension Chain 18 1 2 18 1 2 1 Trapeze Method Trapeze Method Trapeze Method Trapeze Method Individua...

Page 13: ...5 Attach the control box to the right hand control tube flange and secure with 1 4 20 locknuts The control box must be mounted with the perforated fresh air plate on top facing the ceiling 6 Attach t...

Page 14: ...n detail which allows the reflector to clamp installation detail which allows the reflector to clamp installation detail which allows the reflector to slide under the clamp during heater operation sli...

Page 15: ...that the gas fuel on the burner rating plate matches the fuel for the application 3 Check that the gas supply piping has the capacity for the total gas consumption of the heaters and any other equipm...

Page 16: ...n a tubular type infrared heater per the standard for Connectors A gas connector certified for use on a tubular type infrared heater per the standard for Connectors for Gas Appl for Gas Appl for Gas A...

Page 17: ...he tapped hole Connect the test gauge to the nipple Turn on the gas supply 1 STAGE CONTROLS Pressure Regulator Adjustment under cap screw 1 8 NPT Inlet Pressure Tap with 3 16 Hex Allen Wrench Plug 1 8...

Page 18: ...FOLD PRESSURE MANIFOLD PRESSURE MANIFOLD PRESSURE SUPPLY PRESSURE SUPPLY PRESSURE SUPPLY PRESSURE SUPPLY PRESSURE Minimum Minimum Minimum Minimum Maximum Maximum Maximum Maximum Natural Gas 3 5 W C 5...

Page 19: ...OUND NEUTRAL 120V Motor Lead Wires Motor Lead Wire black Motor Lead Wire white INCOMMING POWER SUPPLY CONNECTION 2 STAGE CONTROLS INCOMMING POWER SUPPLY CONNECTION Viewed From Inside Control Box Draft...

Page 20: ...24 V pressostat Robinet gaz cartement d lectrode 4 7 mm Haute tension Armoire de commande Moteur d amorce d aspiration S il faut remplacer un fil de l appareil d origine utiliser exclusivement des fil...

Page 21: ...THERMOSTAT SINGLE HEATER PER THERMOSTAT SINGLE HEATER PER THERMOSTAT WIRE LEGEND ENGLISH FRANCAIS BK BLACK NOIR W WHITE BLANC R RED ROUGE BL BLUE BLEU G GREEN VERT V VIOLET VIOLET A AMBER AMBRE 42706...

Page 22: ...ing the supply circuit to the heater wiring material having a minimum size of 14 AWG and a temperature rating of at least 90 C shall be used 3 A replaceable 2 amp fuse 1 1 4 long is located inside the...

Page 23: ...W When connecting the supply circuit to the heater wiring material having a minimum size of 14 AWG and a temperature rating of at least 90oC shall be used S il faut remplacer un fil de l appareil d or...

Page 24: ...ATERS PER THERMOSTAT MULTIPLE HEATERS PER THERMOSTAT MULTIPLE HEATERS PER THERMOSTAT Ground N Neutral L1 Hot 120V Fused Disconnect Switch Continue To Additional Heaters 24 V Transformer 1 5 VA rating...

Page 25: ...L1 Hot 120V Fused Disconnect Switch Continue To Additional Heaters 24 V Transformer 1 5 VA rating per relay field supplied 24 V Continue To Additional Heaters Control Box High Fire Manual Switch fiel...

Page 26: ...ocal codes 2 A vent passing through a combustible roof shall extend through an approved clearance roof thimble Double wall Type B vent must be used for the portion of the vent system which passes thro...

Page 27: ...m height specified in the following table These minimum heights may be used provided the vent is not less than 8 feet 2 4m from any vertical wall or similar obstruction 2 All other gas vents shall ter...

Page 28: ...ecify the appropriate number of 24 inch sections of single wall vent pipe and elbows when ordering Vent Pipe Part 30497240 90 Elbows Part 30498040 and 45 Elbows Part 30499040 3 Avoid locating elbows i...

Page 29: ...ipe should be insulated flue pipe or double wall Type B vent 3 Avoid unnecessary bends Limit to two 2 90 elbows 4 The entire length of vent connector shall be readily accessible for inspection cleanin...

Page 30: ...ING UNVENTED HEATERS UNVENTED HEATERS UNVENTED HEATERS UNVENTED HEATERS COMMERCIAL AND INDUSTRIAL INSTALLATIONS ONLY COMMERCIAL AND INDUSTRIAL INSTALLATIONS ONLY COMMERCIAL AND INDUSTRIAL INSTALLATION...

Page 31: ...and discarding the perforated cover and discarding the perforated cover and discarding the perforated cover and discarding the perforated cover An approved vent cap must be placed directly on the end...

Page 32: ...rsaCap Type B 4 Diameter Single Wall Pipe Flashing 1 2 12mm fall per 20ft 6m toward vent terminal Horizontal Through Sidewall 6 15cm Minimum 4 Starting Collar field supplied 3 ft 91cm Minimum Vertical...

Page 33: ...he gas and electrical supply NOTE NOTE NOTE NOTE T T T The lighting and shutdown instructions are also shown on the perman he lighting and shutdown instructions are also shown on the perman he lightin...

Page 34: ...Restrainter Nipple 5 Long 9 Terminal Block and Shield 10 Air Switch 11 Relay 2 stage only 12 Gas Valve 13 3 Pole Terminal Block 2 stage only 14 Orifice 15 Thermostat Connection Block 2 stage only 16...

Page 35: ...are not leaking Check the gas connection to the heater for any signs of damage fatigue or corrosion If there are any signs of damage to the gas connection or leaks found in the gas piping immediately...

Page 36: ...Are they clear and unobstructed Check the pressure at the air switch Is it higher than the minimum required Is the red wire from transformer securely connected to air switch terminal C Move the red w...

Page 37: ...it 24 vac No Yes Move the white wire to the transformer terminal Is the fuse OK on ignition module Yes No Replace the fuse Yes Is there a spark across igniter sensor gap Yes No Is the ground wiring be...

Page 38: ...ck the spark gap Is it 3 16 No Yes Adjust the spark gap to 3 16 Has all the air been purged from the gas supply lines No Yes Purge the gas supply line Check the inlet pressure to the gas valve Is it b...

Page 39: ...Refer to the Replacement Parts Guide in Section 23 0 for all replacement parts 21 1 REMOVAL OF SPARK ELECTRODE A 1 3 2 4 6 5 Access panel only opens to 90 3 16 1 Disconnect electrical supply and open...

Page 40: ...e 0 16 WC Connector Tee Digital or Inclined Water Manometer scale 0 2 w c Temporary 1 4 ID Silicone plastic tubing for pressure test Control Box Air sensing tube bracket 1 Open hinged access panel 2 A...

Page 41: ...l to gas valve d Replace spark module if fuse and power are OK IGNITION MODULE DIAGNOSTICS IGNITION MODULE DIAGNOSTICS IGNITION MODULE DIAGNOSTICS IGNITION MODULE DIAGNOSTICS Fenwal 35 Fenwal 35 Fenwa...

Page 42: ...reely and is not rubbing housing Blower wheel may have worked loose from shaft and jammed against housing d Check for blower wheel damage replace if necessary If no damage readjust blower wheel on sha...

Page 43: ...03721000 Motor 1 3 30347000 Motor Spacer 4 per motor 4 4 42740000 Motor Plate 1 5 03723000 Blower Wheel 1 6 43221000 Draft Inducer Gasket 1 7 42744000 Sensing Tube Draft Inducer 1 8 42742000 Sensing T...

Page 44: ...al Gas 1 34 30333260 Valve VR8205Q 3827 10 W C 4 W C Propane Gas 1 35 42701000 Orifice Fitting Test Gauge Connection 1 37 03259xxx xxx xxx xxx Main Burner Orifice State Model Gas Type for Size State M...

Page 45: ...position d arret OFF pour une periode de 60 sec a fin d interrompre le processus de securite 5 Si l appareil ne s allume pas fermez le gaz completement pour une period de 5 min avant d effectuer une n...

Page 46: ...ater 6 42762010 Reflector control end 7 42761010 Reflector foot end 8 44028132 7 1 2 Tube Replacement Kit 3 OD ALC w one 12 radial hole flange 9 42764000 U Bend 3 OD x 3 3 4 centerline radius 10 02251...

Page 47: ...low the heater from combustible materials 43344970 Oct 2013 Installation Code and Annual Inspections Installation and Service of Mestek equipment must be performed by a qualified contractor and confor...

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