Mestek M) G 025 Installation And Operation Instructions Manual Download Page 31

 

Form 43471040 

-30- 

Oct 2013

 

15.0)

 

AIR FOR COMBUSTION 

If indoor combustion air is to be supplied for a tightly enclosed area, one square inch of free area opening shall 
be  provided  below  the  heater  for  each  1,000  Btu/hr  per  hour  of  heater  input.  When  outside  air  is  used,  the 
opening  below  the  heater  shall  be  one  square  inch  of  free  area  for  each  4,000  Btu/hr  of  heater  input.  In 
contaminated  atmospheres  or  high  humidity  areas,  optional  outside  air  for  combustion  is  recommended. 
Adequate clearances around the perforated fresh air plate must be maintained at all times. In larger open areas 
of buildings, infiltration normally is adequate to provide air for combustion. 

15.1)

 

DIRECT OUTSIDE AIR FOR COMBUSTION 

Outside  combustion  air  should  be  supplied  directly  to  the  heater  when  the  building  is  subject  to  negative 
pressure,  or  when  contaminants  or  high  humidity  are  present  in  the  building  air.  These  contaminants  include 
paints, solvents, corrosive vapors or any other foreign particles that may cause damage to the heater or result in 
poor combustion. 

Outside  combustion  air  can  be  brought  directly  to  the  heater  by  a  4”  diameter  duct  less  than  50  ft.  long  or 
equivalent (see table in Section 0 based on selected model and heat exchanger lengths). This is attached to the 
4” diameter starting collar. The starting collar is fitted to the top of the control box cabinet after first removing 

after first removing 

after first removing 

after first removing 

and  discarding  the  perforated  cover

and  discarding  the  perforated  cover

and  discarding  the  perforated  cover

and  discarding  the  perforated  cover.  An  approved  vent  cap  must  be  placed  directly  on  the  end  of  the  outside 
combustion  air  inlet  pipe.  The  combustion  air  inlet  should  be  not  less  than  3  ft.  (0.9m),  either  vertically  or 
horizontally, from the flue vent termination. The air intake terminal must be located not less than 1 ft. (30cm) 
above grade. It is good installation practice to supply combustion air from the same pressure zone as the vent 
outlet.  Avoid  bringing  combustion  air  to  the  heater  from  an  attic  space.  There  is  no  guarantee  that  adequate 
combustion air will be supplied. 

In  colder  climates,  where  necessary,  insulate  the  outside  combustion  air  duct.  Avoid  locating  the  outside 
combustion air duct directly above the control box. Provide a capped cleanout T as necessary. In high humidity 
applications, the control box should be sealed with silicone sealer. 

In multiple heater applications

multiple heater applications

multiple heater applications

multiple heater applications, the combustion air intake may be ducted individually or common ducted in the 

same configuration as shown for venting in Section 0. For combustion air intake duct sizing, please refer to the 
Vent Sizing Table

Vent Sizing Table

Vent Sizing Table

Vent Sizing Table and use the diameter indicated, based on the number of heaters per duct. 

 

Flue vent termination

must be 1 ft. (30cm)

higher than combustion

air inlet cap

Perforated Cover

(Remove)

The combustion air inlet should

be not less than 3 ft. (0.9m),

either vertically or horizontally,

from the flue vent termination.

 

Summary of Contents for M) G 025

Page 1: ...DO NOT DO NOT DO NOT touch any electrical switch DO NOT DO NOT DO NOT DO NOT use any telephone in your building IMMEDIATELY IMMEDIATELY IMMEDIATELY IMMEDIATELY call your gas supplier from a neighbor s...

Page 2: ...19 0 Cleaning and Annual Maintenance 34 20 0 Troubleshooting Guide 35 21 0 Replacing Parts 38 21 1 Removal of Spark Electrode 38 21 2 Removing Main Burner and Gas Valve 39 21 3 Air Switch Pressure Ch...

Page 3: ...g Warning Warning instructions must be followed to prevent or avoid hazards which may cause serious injury property damage or death Caution Caution Caution Caution instructions must be followed to pre...

Page 4: ...allation of this appliance is to be in accordance with latest edition of CSA B149 1 Natural Gas and Propane Installation Code b For installation in public garages or aircraft hangars the minimum clear...

Page 5: ...mbient temperature damaged by temperatures 90 F above ambient temperature damaged by temperatures 90 F above ambient temperature Clearances to combustibles are posted on the Clearances to combustibles...

Page 6: ...urrent Current Current Current Rating Rating Rating Rating Natural or Propane MPT Male 3 4 Round 4 Round 120 Volt 60Hz 1 Phase 2 6 Amp Fuse Fuse Fuse Fuse Rating Rating Rating Rating Ignition System d...

Page 7: ...2 STAGE CONTROLS STAGE CONTROLS STAGE CONTROLS STAGE CONTROLS BEACON MORRIS BEACON MORRIS BEACON MORRIS BEACON MORRIS MODEL NO MODEL NO MODEL NO MODEL NO PART NO PART NO PART NO PART NO GAS TYPE GAS...

Page 8: ...available for use to reduce the clearances to combustibles below the heater Refer to the Minimum Clearances to Combustibles Table Minimum Clearances to Combustibles Table Minimum Clearances to Combust...

Page 9: ...iew Bottom View Hanger Bracket QTY 2 Emitter Tube Reflector 8 FT Body Section 18 1 2 470mm 7 1 2 191mm Plastic Vacuum Air Tube 1 4 O D Tube Strain Relief Bushing Motor Leads Sight Glass 1 2 MPT Gas Co...

Page 10: ...upport hanger bracket U bolt clamp 5 16 Hex nuts 3 OD x 8 tube Mounting flange 12 radial holes Mounting flange 12 radial holes Suspension chain with turnbuckle Reflector foot end 5 1 2 80 10 1 2 Refle...

Page 11: ...ovide sufficient lengths or swing joints to compensate for expansion See Figures b and c 5 Heaters subject to vibration must be provided with vibration isolating hangers 6 Heaters must not be supporte...

Page 12: ...ing to Section 7 0 using proper suspension method see Section 9 0 1 1 80 chains for suspension 80 Suspension Chain 18 1 2 18 1 2 1 Trapeze Method Trapeze Method Trapeze Method Trapeze Method Individua...

Page 13: ...5 Attach the control box to the right hand control tube flange and secure with 1 4 20 locknuts The control box must be mounted with the perforated fresh air plate on top facing the ceiling 6 Attach t...

Page 14: ...n detail which allows the reflector to clamp installation detail which allows the reflector to clamp installation detail which allows the reflector to slide under the clamp during heater operation sli...

Page 15: ...that the gas fuel on the burner rating plate matches the fuel for the application 3 Check that the gas supply piping has the capacity for the total gas consumption of the heaters and any other equipm...

Page 16: ...n a tubular type infrared heater per the standard for Connectors A gas connector certified for use on a tubular type infrared heater per the standard for Connectors for Gas Appl for Gas Appl for Gas A...

Page 17: ...he tapped hole Connect the test gauge to the nipple Turn on the gas supply 1 STAGE CONTROLS Pressure Regulator Adjustment under cap screw 1 8 NPT Inlet Pressure Tap with 3 16 Hex Allen Wrench Plug 1 8...

Page 18: ...FOLD PRESSURE MANIFOLD PRESSURE MANIFOLD PRESSURE SUPPLY PRESSURE SUPPLY PRESSURE SUPPLY PRESSURE SUPPLY PRESSURE Minimum Minimum Minimum Minimum Maximum Maximum Maximum Maximum Natural Gas 3 5 W C 5...

Page 19: ...OUND NEUTRAL 120V Motor Lead Wires Motor Lead Wire black Motor Lead Wire white INCOMMING POWER SUPPLY CONNECTION 2 STAGE CONTROLS INCOMMING POWER SUPPLY CONNECTION Viewed From Inside Control Box Draft...

Page 20: ...24 V pressostat Robinet gaz cartement d lectrode 4 7 mm Haute tension Armoire de commande Moteur d amorce d aspiration S il faut remplacer un fil de l appareil d origine utiliser exclusivement des fil...

Page 21: ...THERMOSTAT SINGLE HEATER PER THERMOSTAT SINGLE HEATER PER THERMOSTAT WIRE LEGEND ENGLISH FRANCAIS BK BLACK NOIR W WHITE BLANC R RED ROUGE BL BLUE BLEU G GREEN VERT V VIOLET VIOLET A AMBER AMBRE 42706...

Page 22: ...ing the supply circuit to the heater wiring material having a minimum size of 14 AWG and a temperature rating of at least 90 C shall be used 3 A replaceable 2 amp fuse 1 1 4 long is located inside the...

Page 23: ...W When connecting the supply circuit to the heater wiring material having a minimum size of 14 AWG and a temperature rating of at least 90oC shall be used S il faut remplacer un fil de l appareil d or...

Page 24: ...ATERS PER THERMOSTAT MULTIPLE HEATERS PER THERMOSTAT MULTIPLE HEATERS PER THERMOSTAT Ground N Neutral L1 Hot 120V Fused Disconnect Switch Continue To Additional Heaters 24 V Transformer 1 5 VA rating...

Page 25: ...L1 Hot 120V Fused Disconnect Switch Continue To Additional Heaters 24 V Transformer 1 5 VA rating per relay field supplied 24 V Continue To Additional Heaters Control Box High Fire Manual Switch fiel...

Page 26: ...ocal codes 2 A vent passing through a combustible roof shall extend through an approved clearance roof thimble Double wall Type B vent must be used for the portion of the vent system which passes thro...

Page 27: ...m height specified in the following table These minimum heights may be used provided the vent is not less than 8 feet 2 4m from any vertical wall or similar obstruction 2 All other gas vents shall ter...

Page 28: ...ecify the appropriate number of 24 inch sections of single wall vent pipe and elbows when ordering Vent Pipe Part 30497240 90 Elbows Part 30498040 and 45 Elbows Part 30499040 3 Avoid locating elbows i...

Page 29: ...ipe should be insulated flue pipe or double wall Type B vent 3 Avoid unnecessary bends Limit to two 2 90 elbows 4 The entire length of vent connector shall be readily accessible for inspection cleanin...

Page 30: ...ING UNVENTED HEATERS UNVENTED HEATERS UNVENTED HEATERS UNVENTED HEATERS COMMERCIAL AND INDUSTRIAL INSTALLATIONS ONLY COMMERCIAL AND INDUSTRIAL INSTALLATIONS ONLY COMMERCIAL AND INDUSTRIAL INSTALLATION...

Page 31: ...and discarding the perforated cover and discarding the perforated cover and discarding the perforated cover and discarding the perforated cover An approved vent cap must be placed directly on the end...

Page 32: ...rsaCap Type B 4 Diameter Single Wall Pipe Flashing 1 2 12mm fall per 20ft 6m toward vent terminal Horizontal Through Sidewall 6 15cm Minimum 4 Starting Collar field supplied 3 ft 91cm Minimum Vertical...

Page 33: ...he gas and electrical supply NOTE NOTE NOTE NOTE T T T The lighting and shutdown instructions are also shown on the perman he lighting and shutdown instructions are also shown on the perman he lightin...

Page 34: ...Restrainter Nipple 5 Long 9 Terminal Block and Shield 10 Air Switch 11 Relay 2 stage only 12 Gas Valve 13 3 Pole Terminal Block 2 stage only 14 Orifice 15 Thermostat Connection Block 2 stage only 16...

Page 35: ...are not leaking Check the gas connection to the heater for any signs of damage fatigue or corrosion If there are any signs of damage to the gas connection or leaks found in the gas piping immediately...

Page 36: ...Are they clear and unobstructed Check the pressure at the air switch Is it higher than the minimum required Is the red wire from transformer securely connected to air switch terminal C Move the red w...

Page 37: ...it 24 vac No Yes Move the white wire to the transformer terminal Is the fuse OK on ignition module Yes No Replace the fuse Yes Is there a spark across igniter sensor gap Yes No Is the ground wiring be...

Page 38: ...ck the spark gap Is it 3 16 No Yes Adjust the spark gap to 3 16 Has all the air been purged from the gas supply lines No Yes Purge the gas supply line Check the inlet pressure to the gas valve Is it b...

Page 39: ...Refer to the Replacement Parts Guide in Section 23 0 for all replacement parts 21 1 REMOVAL OF SPARK ELECTRODE A 1 3 2 4 6 5 Access panel only opens to 90 3 16 1 Disconnect electrical supply and open...

Page 40: ...e 0 16 WC Connector Tee Digital or Inclined Water Manometer scale 0 2 w c Temporary 1 4 ID Silicone plastic tubing for pressure test Control Box Air sensing tube bracket 1 Open hinged access panel 2 A...

Page 41: ...l to gas valve d Replace spark module if fuse and power are OK IGNITION MODULE DIAGNOSTICS IGNITION MODULE DIAGNOSTICS IGNITION MODULE DIAGNOSTICS IGNITION MODULE DIAGNOSTICS Fenwal 35 Fenwal 35 Fenwa...

Page 42: ...reely and is not rubbing housing Blower wheel may have worked loose from shaft and jammed against housing d Check for blower wheel damage replace if necessary If no damage readjust blower wheel on sha...

Page 43: ...03721000 Motor 1 3 30347000 Motor Spacer 4 per motor 4 4 42740000 Motor Plate 1 5 03723000 Blower Wheel 1 6 43221000 Draft Inducer Gasket 1 7 42744000 Sensing Tube Draft Inducer 1 8 42742000 Sensing T...

Page 44: ...al Gas 1 34 30333260 Valve VR8205Q 3827 10 W C 4 W C Propane Gas 1 35 42701000 Orifice Fitting Test Gauge Connection 1 37 03259xxx xxx xxx xxx Main Burner Orifice State Model Gas Type for Size State M...

Page 45: ...position d arret OFF pour une periode de 60 sec a fin d interrompre le processus de securite 5 Si l appareil ne s allume pas fermez le gaz completement pour une period de 5 min avant d effectuer une n...

Page 46: ...ater 6 42762010 Reflector control end 7 42761010 Reflector foot end 8 44028132 7 1 2 Tube Replacement Kit 3 OD ALC w one 12 radial hole flange 9 42764000 U Bend 3 OD x 3 3 4 centerline radius 10 02251...

Page 47: ...low the heater from combustible materials 43344970 Oct 2013 Installation Code and Annual Inspections Installation and Service of Mestek equipment must be performed by a qualified contractor and confor...

Reviews: