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Merlin Power Systems 

 

version: 2.0.2 

SmartGauge Installation and User Guide 

 

Page 3 

 
 
 
 
 
Monitoring and Display of Auxiliary Battery Voltage 
Monitoring and Display of Auxiliary Battery State of Charge (SoC) 
Monitoring and Display of Secondary Battery Voltage 
User Defined High/Low Battery Voltage Alarms for Each Battery 
User Defined High/Low SoC Alarm for Auxiliary Battery 
Bright LED Daylight Display Screen 
Volt Free Alarm Contact for Firing External Alarms, Relays etc 

 
 
 

 
 
 
Conventional battery monitor systems count amp hours in/out of the batter to determine SoC. This 
method  is  inherently  inaccurate  due  to  the  SoC  of  the  battery  not  necessarily  being  linked  to  the 
amount of energy a battery can deliver. Factors such as temperature, battery charge/discharge rate, 
incorrectly installed shunts and battery age all contribute to this inaccuracy. Unless the conventional 
battery monitor is regularly reset (either automatically by fully charging the battery or manually), the 
reading error will compound (known as synchronisation error).  
 
For batteries being used in standby (nominal zero current) applications, Amp Hour counters will run 
out of synchronisation as there are very low or no amps flowing through the shunt. Self discharge of 
the  batteries  cannot  be  accounted  for  so,  simply  by  just  not  using  your  electrical  system,  an  amp 
hour counter will display incorrect State of Charge Values. 
 
SmartGauge uses just two wires to monitor the battery. Proprietary test methods are employed by 
the  SmartGauge  to  generate  data.  This  data  is  then  compared  to  detailed  computerised  battery 
models. SmartGauge compares real world data with those models to generate SoC information. In 
independent testing SmartGauge was found to be within 5% accuracy at all times. 
 
Highly accurate SoC information not only allows you to confidently make decisions about how you 
use  your  electrical  system,  it  also  allows  you  to  automate  certain  functions  like  load  shedding  or 
generator start/stop. 
 
SmartGauge uses a self-correcting algorithm to determine battery SoC – over time it becomes more 
and  more  accurate.  This  self-correction  also  means  that  SmartGauge  automatically  adjusts  for 
battery degradation over time.  SmartGauge only needs 2-3 charge/discharge cycles to synchronize 
with the batteries.  
 
SmartGauge  also  interfaces  with  the  Merlin  SmartBank  for  highly  advanced  split  charging  –  see 
SmartBank manual for details. 

 
 
 
 
 

1.1 Main SmartGauge Features 

 

1.2 Why SmartGauge? 

 

Summary of Contents for SmartGauge

Page 1: ...martGauge Installation and User Guide Page 1 SmartGauge Installation and User Guide Merlin Power Systems Unit 4 Cabot Business Village Holyrood Close Poole Dorset BH17 7BA T 44 0 1202 697979 F 44 0 12...

Page 2: ...support can be obtained from your local dealer or Merlin Power Systems directly Europe Tel 44 0 1202 697979 North America Tel 1 631 594 5102 CONTENTS OF THIS GUIDE 1 0 Introduction Page 2 1 1 Main Sma...

Page 3: ...will run out of synchronisation as there are very low or no amps flowing through the shunt Self discharge of the batteries cannot be accounted for so simply by just not using your electrical system an...

Page 4: ...les James Hortop Managing Director Merlin Power Systems UK Date 25th January 2013 CAUTIONS AND WARNINGS CAUTION Statements within this user guide identified with the word CAUTION relate to practices t...

Page 5: ...ion of this user guide in order to fully understand the correct method of installation and full range of user functions Failure to do so may result in permanent damage to the SmartGauge and or other e...

Page 6: ...e main battery bank This wire must be fused at 3 amps with the fuse holder installed as close to the battery as possible note that the fuse should be outside any battery compartment where battery gase...

Page 7: ...Batt 2 will display the voltage on the second battery and the PGM Batt 2 LED will be lit Pressing the Status button will display the charge status as a percentage from 0 to 100 This will initially be...

Page 8: ...1 and Battery 2 must share a common negative It is not possible to install SmartGauge on two isolated battery systems or on two battery systems with a common positive 4 Keep the wires running from th...

Page 9: ...will flash 4 times to signify the data has been written to computer memory The current battery voltage will then be displayed This completes the installation and initial start up After SmartGauge has...

Page 10: ...need to reset any other functions SmartGauge will remember all settings If necessary refer to the flow chart headed Re power up following power failure at the end of this manual for details of the ex...

Page 11: ...play is currently set to Volts They are not displayed if the display is set to Status They are also not shown if the display has gone into sleep mode But the resulting E 0x error will remain displayed...

Page 12: ...uccessfully selected and will be written to the SmartGauge memory The Set Up Menu will then move on to the next menu item At any time when moving onto the next menu item the currently selected option...

Page 13: ...te held in a glass mat but with additional chemicals in the battery They require lower charge voltages and the off load terminal voltages will be similar to gel cells Only this type requires SmartGaug...

Page 14: ...match the actual charge status of the batteries being monitored There are 4 simple ways in which this can be corrected 4 Switch on a charging device and wait until you know the batteries are fully ch...

Page 15: ...ation voltage Pressing the SET button will write the value to memory On entering this section of the set up menu the display will show PA x PA signifying Primary Alarm x displaying either O U S or t O...

Page 16: ...atus rises back up to the same activation level but then once this happens a timer is started which counts down from the set time period and when it reaches zero the alarm is deactivated The main reas...

Page 17: ...now set Note that this value shares the same memory as that used for the normal low status alarm So changing one will change the other The display will now show tx xx indicating the time in hours and...

Page 18: ...status display will not show however the Alarm LED on the front panel will still light up Pressing either button will show what type of alarm has activated in case you forget which type you set And in...

Page 19: ...sleep mode The third display mode is dt U meaning display type Voltage where the display will go into sleep mode after 2 minutes as usual below a certain voltage but will always remain on above a cer...

Page 20: ...her functions of SmartGauge remain identical If Loc1 is set then any future attempts to enter the set up menu will be completely ignored In order to unlock SmartGauge it will be necessary to attempt t...

Page 21: ...s for each battery type If this limit is exceeded then SmartGauge will generate an E02 error This error will alert the user to the problem Be aware that if this error code occurs it is an indication o...

Page 22: ...o factory defaults The alarm output consists of 3 terminals labelled COM Common NC Normally Closed and NO Normally Open COM is connected internally via a relay to the NC terminal and disconnected from...

Page 23: ...rm of external damage to the case such as drilled holes excluding the 4 pre drilled mounting holes etc 3 Use of the equipment in any manner not described in this owner s manual 4 Attempted modificatio...

Page 24: ...Merlin Power Systems version 2 0 2 SmartGauge Installation and User Guide Page 24...

Page 25: ...Merlin Power Systems version 2 0 2 SmartGauge Installation and User Guide Page 25...

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