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Introduction 

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Meritor WABCO

 Maintenance Manual MM-1012 (Issued 02-10)

Schematics

Figure 1.2

Figure 1.3

Figure 1.2

4007

99

4

a

UREA/AIR 
MIXTURE
SENT TO 
EXHAUST

PRIMARY

UREA

TANK

UREA

PUMP

UREA

DOSER

NORMALLY CLOSED CONFIGURATION

SECONDARY

WET

AIR CONTROL
UNIT

Figure 1.3

4007

99

5

a

UREA/AIR 
MIXTURE
SENT TO 
EXHAUST

AIR CONTROL
UNIT

PRIMARY

UREA

TANK

UREA

PUMP

UREA

DOSER

NORMALLY OPEN CONFIGURATION

SECONDARY

WET

Summary of Contents for MM-1012

Page 1: ...Maintenance Manual MM 1012 Selective Catalytic Reduction Air Control Unit Issued 02 10 NOT RELEASED 01 04 10 PROPRIETARY...

Page 2: ...ools when required to help avoid serious personal injury and damage to components Hazard Alert Messages and Torque Symbols WARNING A Warning alerts you to an instruction or procedure that you must fol...

Page 3: ...ematics 3 Section 2 Removal and Installation Replacement Requirements 4 General Requirements Replacement Procedures ACU Replacement ACU Removal ACU Installation 5 Section 3 Troubleshooting Oil and Oth...

Page 4: ...lets and one outlet Figure 1 1 Figure 1 1 How the ACU Works The ACU is controlled by an ECU activated when the ECU sees an ignition controlled power supply With the ignition key in the on or run posit...

Page 5: ...Figure 1 2 4007994a UREA AIR MIXTURE SENTTO EXHAUST PRIMARY UREA TANK UREA PUMP UREA DOSER NORMALLY CLOSED CONFIGURATION SECONDARY WET AIR CONTROL UNIT Figure 1 3 4007995a UREA AIR MIXTURE SENTTO EXH...

Page 6: ...stalled replace the oil desiccant cartridge to ensure a clean air supply to the new part When you drain the air tanks before servicing the ACU check for water or oil that may have accumulated in the t...

Page 7: ...ement If there is a problem with the ACU functioning correctly replace the entire valve Do not attempt to service or repair the valve Refer to Limited Warranty Document TP 1011 for warranty informatio...

Page 8: ...integrated coalescing desiccant cartridge or a standalone oil coalescing device is required Follow correct maintenance procedures and intervals for the oil coalescing device used If you do not use an...

Page 9: ...xhaust manifolds or pipes transmissions etc Line sizing from and to the air control unit should be at least 1 4 inch 6 35 mm Make sure there are no valves or other devices in the air supply line to th...

Page 10: ...itor WABCO Vehicle Control Systems 2135 West Maple Road Printed in USA Troy MI 48084 7121 800 535 5560 Copyright 2010 Issued 02 10 meritorwabco com ArvinMeritor Inc Maintenance Manual MM 1012 16579 22...

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