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Service Notes

Information contained in this publication was in effect at the time the publication 
was approved for printing and is subject to change without notice or liability. 
Meritor WABCO reserves the right to revise the information presented or to 
discontinue the production of parts described at any time.

Meritor WABCO

 Maintenance Manual MM-1012 (Issued 02-10)

About This Manual

This manual provides service procedures for the Meritor WABCO 
selective catalytic reduction air control unit.

Before You Begin

1.

Read and understand all instructions and procedures before 
you begin to service components.

2.

Read and observe all Warning and Caution hazard alert 
messages in this publication. They provide information that can 
help prevent serious personal injury, damage to components, 
or both.

3.

Follow your company’s maintenance and service, installation, 
and diagnostics guidelines.

4.

Use special tools when required to help avoid serious personal 
injury and damage to components.

Hazard Alert Messages and Torque 
Symbols

WARNING

A Warning alerts you to an instruction or procedure that you 
must follow exactly to avoid serious personal injury and 
damage to components.

CAUTION

A Caution alerts you to an instruction or procedure that you 
must follow exactly to avoid damage to components.

@

 This symbol alerts you to tighten fasteners to a specified torque 

value.

How to Obtain Additional Maintenance 
and Service Information

On the Web

Visit Literature on Demand at arvinmeritor.com to access and order 
product, service, aftermarket, and warranty literature for 
ArvinMeritor’s truck, trailer and specialty vehicle components.

Literature on Demand DVD (LODonDVD)

The LODonDVD contains product, service and warranty information 
for ArvinMeritor components. To order the DVD, visit Literature on 
Demand at arvinmeritor.com and specify TP-0742.

How to Obtain Tools and Supplies 
Specified in This Manual

Call ArvinMeritor’s Commercial Vehicle Aftermarket at 
888-725-9355 to obtain Meritor tools and supplies.

Summary of Contents for MM-1012

Page 1: ...Maintenance Manual MM 1012 Selective Catalytic Reduction Air Control Unit Issued 02 10 NOT RELEASED 01 04 10 PROPRIETARY...

Page 2: ...ools when required to help avoid serious personal injury and damage to components Hazard Alert Messages and Torque Symbols WARNING A Warning alerts you to an instruction or procedure that you must fol...

Page 3: ...ematics 3 Section 2 Removal and Installation Replacement Requirements 4 General Requirements Replacement Procedures ACU Replacement ACU Removal ACU Installation 5 Section 3 Troubleshooting Oil and Oth...

Page 4: ...lets and one outlet Figure 1 1 Figure 1 1 How the ACU Works The ACU is controlled by an ECU activated when the ECU sees an ignition controlled power supply With the ignition key in the on or run posit...

Page 5: ...Figure 1 2 4007994a UREA AIR MIXTURE SENTTO EXHAUST PRIMARY UREA TANK UREA PUMP UREA DOSER NORMALLY CLOSED CONFIGURATION SECONDARY WET AIR CONTROL UNIT Figure 1 3 4007995a UREA AIR MIXTURE SENTTO EXH...

Page 6: ...stalled replace the oil desiccant cartridge to ensure a clean air supply to the new part When you drain the air tanks before servicing the ACU check for water or oil that may have accumulated in the t...

Page 7: ...ement If there is a problem with the ACU functioning correctly replace the entire valve Do not attempt to service or repair the valve Refer to Limited Warranty Document TP 1011 for warranty informatio...

Page 8: ...integrated coalescing desiccant cartridge or a standalone oil coalescing device is required Follow correct maintenance procedures and intervals for the oil coalescing device used If you do not use an...

Page 9: ...xhaust manifolds or pipes transmissions etc Line sizing from and to the air control unit should be at least 1 4 inch 6 35 mm Make sure there are no valves or other devices in the air supply line to th...

Page 10: ...itor WABCO Vehicle Control Systems 2135 West Maple Road Printed in USA Troy MI 48084 7121 800 535 5560 Copyright 2010 Issued 02 10 meritorwabco com ArvinMeritor Inc Maintenance Manual MM 1012 16579 22...

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