Mercury Two-stroke series Installation Manual Download Page 2

90-830234R3   DECEMBER 1997

1D-0 - IMPORTANT INFORMATION

Table of Contents

Page

Determining Recommended Outboard
Mounting Height

1D-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Notice to Installer and Owner

1D-2

. . . . . . . . . . . . . . . . . . 

Boat Horsepower Capacity

1D-2

. . . . . . . . . . . . . . . . . 

Outboard Remote Control

1D-2

. . . . . . . . . . . . . . . . . . 

Selecting Accessories For The Outboard

1D-2

. . . . . 

Selecting Steering Cables and Remote Control
Cables

1D-2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Locate Center line Of The Outboard

1D-3

. . . . . . . . . 

Drilling Outboard Mounting Holes

1D-3

. . . . . . . . . . . . 

Lifting Outboard

1D-4

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

Fastening Outboard To The Transom

1D-4

. . . . . . . . 

Single Steering Cable and Steering Link
Rod Installation

1D-5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installing Ride Guide Steering Cable to the
Outboard

1D-5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Steering Link Rod Installation

1D-5

. . . . . . . . . . . . . . . 

Co-Pilot Installation (Tiller Handle models)

1D-6

. . . . . . . 

Remote Control Installation

1D-7

. . . . . . . . . . . . . . . . . . . . 

Required Side Mount Remote Control or Ignition
Key Switch Assembly

1D-7

. . . . . . . . . . . . . . . . . . . . . . . . . 

Boats Equipped with Side Mount
Remote Control

1D-7

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

Boats Equipped with Panel Or Console Mount
Remote Control

1D-7

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

Connecting Remote Wiring Harness to the Engine 1D-7
Shift and Throttle Cable Installation to the Outboard 1D-8

Shift Cable Installation

1D-8

. . . . . . . . . . . . . . . . . . . . . 

Throttle Cable Installation

1D-9

. . . . . . . . . . . . . . . . . . 

Battery Connections

1D-10

. . . . . . . . . . . . . . . . . . . . . . . . . 

Set Up Instructions For Oil Injection System

1D-10

. . . . 

Filling The Oil Injection System

1D-10

. . . . . . . . . . . . . 

Bleeding Air From The Oil Injection System

1D-11

. . 

Adjusting The Oil Injection Pump

1D-11

. . . . . . . . . . . 

Trim Tab Adjustment

1D-12

. . . . . . . . . . . . . . . . . . . . . . . . . 

Summary of Contents for Two-stroke series

Page 1: ...1 D IMPORTANT INFORMATION OUTBOARD INSTALLATION...

Page 2: ...de Steering Cable to the Outboard 1D 5 Steering Link Rod Installation 1D 5 Co Pilot Installation Tiller Handle models 1D 6 Remote Control Installation 1D 7 Required Side Mount Remote Control or Igniti...

Page 3: ...rol connected to your outboard must be equipped with a start in gear protection device This prevents the engine from starting when the out board is in gear WARNING Avoid serious injury or death from a...

Page 4: ...ight of outboard generally will provide the following 1 Less steering torque 2 more top speed 3 greater boat stability but 4 will cause more prop break loose which may be particularly noticeable when...

Page 5: ...illing any mounting holes carefully read Determining Recommended Out board Mounting Height preceding There is a 3 4 inch 19mm difference between outboard mounting holes in transom brackets WARNING DO...

Page 6: ...efore securing out board to transom Refer to Steering Cable and Steering Link Rod Installation following Refer to Determining Recommended Outboard Mo tor Mounting Height preceding and position out boa...

Page 7: ...tilt tube with steering cable attaching nut c as shown Torque nut to 35 lb ft 47 5 N m 95 2 4 C With Teflon 92 825407A12 95 a b 95 c Steering Link Rod Installation IMPORTANT The steering link rod tha...

Page 8: ...nylon insert locknuts f g Part Number 11 45592 These lock nuts must never be replaced with common nuts non locking as they will work loose and vibrate off freeing the link rod to disengage WARNING Di...

Page 9: ...ning system a a Warning Horn Boats Equipped with Panel Or Console Mount Remote Control A Quicksilver Ignition Key Choke Assembly equipped with a warning horn must be used with this engine This warning...

Page 10: ...end guide Repeat steps a thru d Throttle Cable Installation NOTE Attach Shift cable to engine prior to attaching throttle cable 1 Position the remote control handle into neutral detent 2 Position adju...

Page 11: ...nt Connecting Remote Wiring Harness To The Engine 1 Pull up the cowl seal a and remove the star board side rubber grommet b b a 2 Take hold of the engine connector c and install the remote wiring harn...

Page 12: ...terminal of each out boards cranking battery CAUTION Failure to observe correct polarity when con necting battery cables to battery will result in damage to the charging system 1 Connect battery cabl...

Page 13: ...and re tighten Reinstall the cowl cap FULL e b Bleeding Air From The Oil Injection System IMPORTANT If air exists in either the oil pump in let hose a or oil pump outlet hose b the air MUST BE bled fr...

Page 14: ...eering torque in many cases and can be adjusted within lim its to reduce any unequal steering effort NOTE Trim tab adjustment will have little effect re ducing steering torque if the outboard is insta...

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