
Lubricants, Sealants, Adhesives
Tube Ref No.
Description
Where Used
Part No.
95
2-4-C with PTFE
Threads of stainless steel fasteners
92-802859A 1
Introduction
This overhaul and repair manual is intended as a comprehensive service guide for the models listed earlier. It provides specific
information, including procedures for disassembly, inspection, assembly, and adjustment to enable dealers and service
mechanics to repair these products.
Before attempting repairs we suggest that the procedure first be read in its entirety to gain knowledge of the methods and tools
used and of the cautions and warnings required for safety.
Engine Serial Number
The serial number is located in two places on the engine. One is on the engine specification decal located on the engine cover,
and the other is secured to the starboard side of the engine block near the starter motor.
A quick reference code on the engine cover or heat exchanger can be used to access additional information about the engine
and safe boating practices.
a -
Quick reference code
b -
Engine specification decal
c -
Serial number decal strips
Engine block location
a -
Engine serial number plate
b -
Flywheel housing
c -
Starter motor
Serial Number Decal Placement
There are three sets of engine, transom assembly, and sterndrive serial number decal strips provided with each power
package. One should be used for each of the following:
58323
a
b
c
a
b
c
56962
General Information
Page 1A-2
© 2016 Mercury Marine
90-8M0099748 eng DECEMBER 2015
Summary of Contents for MERCRUISER
Page 2: ......
Page 6: ...90 8M0099748 eng DECEMBER 2015 2016 Mercury Marine Page iv...
Page 12: ...General Information Notes Page 1A 6 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 70: ...Maintenance Notes Page 1C 54 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 96: ...Troubleshooting Notes Page 1D 26 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 156: ...Installation Notes Page 2B 52 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 202: ...Engine Disassembly Notes Page 3A 46 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 286: ...Engine Troubleshooting Notes Page 3C 14 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 314: ...Waste Spark System Notes Page 4B 8 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 330: ...Charging System Notes Page 4C 16 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 404: ...MPI ECT Fuel System Notes Page 5A 34 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 424: ...All Models Notes Page 6A 20 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 448: ...Models with Closed Cooling Notes Page 6C 20 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 462: ...Water Flow Diagrams Notes Page 6D 14 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 474: ...Important Information Notes Page 7A 12 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 477: ...Manifolds and Elbows Notes 90 8M0099748 eng DECEMBER 2015 2016 Mercury Marine Page 7B 3...
Page 538: ...Compact Hydraulic Steering Notes Page 8B 12 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 558: ...Notes Color Diagrams Page 10A 2 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 559: ...Notes Color Diagrams 90 8M0099748 eng DECEMBER 2015 2016 Mercury Marine Page 10A 3...
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