
IMPORTANT: The engine bed must position the engine so that a minimum of 6 mm (1/4 in.) up and down adjustment still
exists on all four mounts after performing initial alignment. This is necessary to allow for the final engine alignment.
ZF Marine 63IV
a -
Propeller shaft
b -
Propeller shaft flange
c -
Transmission output flange
d -
No visible gap allowed
6. Ensure that all four mounts are still positioned properly. Fasten the mounts to the engine bed with 10 mm (3/8 in.) diameter
lag bolts of sufficient length and flat washers. Tighten lag bolts securely.
7. Ensure that the quick drain oil fitting is more than 13 mm (1/2 in.) above the boat bottom.
8. Disconnect the overhead hoist and remove the sling.
Final Engine Alignment—TowSport, Inboard
IMPORTANT: Engine alignment must be checked with the boat in the water, fuel tanks filled, and with a normal load onboard.
1. Check the mating faces on the transmission output flange and propeller shaft flange to ensure that they are clean and flat.
2. Center the propeller shaft in the shaft log as follows:
a. Push down and then lift the shaft as far as it will move. Then place the shaft in the middle of the movement.
b. Move the shaft to port and then to starboard as far as the shaft will move. Then place the shaft in the middle of the
movement.
c. With the shaft in the center of the shaft log as determined by the above procedures, align the engine with the shaft.
Typical down angle (V-drive similar)
a -
Up
b -
Port
c -
Down
d -
Starboard
a
b
c
d
7616
a
d
b
c
7619
Installation
90-8M0099748 eng DECEMBER 2015
© 2016 Mercury Marine
Page 2B-31
Summary of Contents for MERCRUISER
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Page 6: ...90 8M0099748 eng DECEMBER 2015 2016 Mercury Marine Page iv...
Page 12: ...General Information Notes Page 1A 6 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 70: ...Maintenance Notes Page 1C 54 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 96: ...Troubleshooting Notes Page 1D 26 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 156: ...Installation Notes Page 2B 52 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 202: ...Engine Disassembly Notes Page 3A 46 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 286: ...Engine Troubleshooting Notes Page 3C 14 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 314: ...Waste Spark System Notes Page 4B 8 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 330: ...Charging System Notes Page 4C 16 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 404: ...MPI ECT Fuel System Notes Page 5A 34 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 424: ...All Models Notes Page 6A 20 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 448: ...Models with Closed Cooling Notes Page 6C 20 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 462: ...Water Flow Diagrams Notes Page 6D 14 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 474: ...Important Information Notes Page 7A 12 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 477: ...Manifolds and Elbows Notes 90 8M0099748 eng DECEMBER 2015 2016 Mercury Marine Page 7B 3...
Page 538: ...Compact Hydraulic Steering Notes Page 8B 12 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 558: ...Notes Color Diagrams Page 10A 2 2016 Mercury Marine 90 8M0099748 eng DECEMBER 2015...
Page 559: ...Notes Color Diagrams 90 8M0099748 eng DECEMBER 2015 2016 Mercury Marine Page 10A 3...
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