ENGINE MECHANICAL
SERVICE MANUAL NUMBER 22
90-860074--1 FEBRUARY 2002
Page 3A-43
5. Withdraw the valve push rods. Store them so as to place them back in their original
locations upon reassembly.
6. Remove the water manifold.
7. Remove the intake / exhaust manifold.
IMPORTANT: To avoid distorting cylinder heads, remove heads only when engine is
cold.
8. Take note of shape and location of formed spacer washers. Starting at one end of the
engine, remove head bolts.
75515
a
a
D4.2L D-Tronic
D2.8L D-Tronic
a -
Formed Spacer Washers
9. Using a rubber hammer, tap on side of cylinder heads to loosen. Remove the cylinder
heads.
IMPORTANT: Retain fuel Injectors with their original heads to aid in diagnosis of
problems. Faulty fuel injectors can actually melt the aluminum cylinder heads.