Mercury Racing 1550 STERNDRIVE Operation, Maintenance & Warranty Download Page 23

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2 - G

ENERAL

NFORMATION

90-8M0114812 JANUARY 2016

Check safety equipment onboard.

Here are suggestions of the

types of safety equipment to carry when boating:

•

Approved fire extinguisher; paddle or oar.

•

Signal devices: flashlight, rockets or flares, flag and whistle or

horn.

•

Spare propeller, thrust hubs and an appropriate wrench.

•

Tools for necessary minor repairs; first aid kit and book.

•

Anchor, extra anchor line; waterproof storage containers.

•

Manual bilge pump and extra drain plugs; compass and map or

chart of area.

•

Spare operating equipment; batteries, bulbs, fuses, etc.

•

Transistor radio and drinking water.

Know signs of weather change and avoid foul weather and
rough

‑

sea boating.

Tell someone where you are going and when you expect to
return.
Know and obey all nautical rules and laws

of the waterways

. Boat

operators should complete a boating safety course. Courses are

offered in the U.S.A. by:

1. The U.S. Coast Guard Auxiliary
2. The Power Squadron
3. The Red Cross
4. Your state boating law enforcement agency

Direct all inquiries to the Boat U.S. Foundation information number

1‑800‑336‑BOAT (2626).
We strongly recommend that all powerboat operators attend one of

these courses.

You should also review the NMMA Sources of Waterway Information

booklet. It lists regional sources of safety, cruising and local

navigation and is available at no charge by writing to:

Sources of Waterway Information
National Marine Manufacturers Association
410 N. Michigan Avenue
Chicago, IL 60611 U.S.A.

Make sure everyone in the boat is properly seated

. Do not allow

anyone to sit or ride on any part of the boat that was not intended for

such use. This includes the back of seats, gunwales, transom, bow,

decks, raised fishing seats, any rotating fishing seat; or anywhere that

an unexpected acceleration, sudden stopping, unexpected loss of

boat control, or sudden boat movement could cause a person to be

thrown overboard or into the boat.

Never be under the influence of alcohol or drugs while boating (it
is the law)

. Alcohol or drug use impairs your judgment and greatly

reduces your ability to react quickly.

Know your boating area and avoid hazardous locations.
Prepare other boat operators.

Instruct at least one other person

onboard in the basics of starting and operating the power package,

and boat handling, in case the driver becomes disabled or falls

overboard.

Passenger boarding.

Stop the engine whenever passengers are

boarding, unloading, or are near the back (stern) of the boat. Just

shifting the power package into neutral is not sufficient.

Be alert.

The operator of the boat is responsible by law to maintain a

proper lookout by sight and hearing. The operator must have an

unobstructed view particularly to the front. No passengers, load, or

fishing seats should block the operators view when operating the boat

above idle speed.

Summary of Contents for 1550 STERNDRIVE

Page 1: ...OPERATION MAINTENANCE WARRANTY 8M0114812 JANUARY 2016 1550 STERNDRIVE OPERATION MAINTENANCE WARRANTY 8M0114812 JANUARY 2016 1550 STERNDRIVE ...

Page 2: ...arranty from Mercury Marine the terms of the warranty are set forth in the Warranty Information section of this manual The warranty statement contains a description of what is covered what is not covered the duration of coverage how to best obtain warranty coverage important disclaimers and limitations of damages and other related information Please review this important information SAFETY ALERTS ...

Page 3: ...ation that helps in the understanding of a particular step or action WARNING The engine exhaust from this product contains chemicals known to the state of California to cause cancer birth defects or other reproductive harm ...

Page 4: ...RY 2016 i SECTIONS WARRANTY INFORMATION 1 GENERAL INFORMATION 2 SPECIFICATIONS 3 OPERATION 4 CONDITIONS AFFECTING OPERATION 5 MAINTENANCE 6 COLD WEATHER OR EXTENDED STORAGE 7 OWNER SERVICE ASSISTANCE 8 MAINTENANCE LOG 9 ...

Page 5: ...ii 90 8M0114812 JANUARY 2016 ...

Page 6: ...Exclusions for Mercury Racing Sterndrive Products 5 GENERAL EXCLUSIONS FROM WARRANTY 5 California Emission Control Warranty Statement 6 Introduction 6 What Is Covered 6 Duration of Coverage 7 How to Obtain Warranty Coverage 7 What Mercury Racing Will Do 7 What Is Not Covered 8 Disclaimers and Limitations 8 California Emission Control Warranty Statement 8 Your Warranty Rights and Obligations 8 Manu...

Page 7: ...n receipt of this warranty registration Mercury Marine will record the registration IMPORTANT Your warranty coverage begins at the time of sale but warranty claims cannot be processed until the product is registered with Mercury Marine TRANSFER OF WARRANTY The limited warranty is transferable to a subsequent purchaser but only for the remainder of the unused portion of the limited warranty This wi...

Page 8: ... THAT MUST BE MET IN ORDER TO OBTAIN WARRANTY COVERAGE Warranty coverage is available only to retail customers that purchase from a dealer authorized by Mercury Marine to distribute the product in the country in which the sale occurred and then only after the Mercury Marine specified predelivery inspection process is completed and documented Warranty coverage becomes available upon proper registra...

Page 9: ...ling water caused by blockage of the cooling system by a foreign body running the engine out of water mounting the engine too high on the transom or running the boat with the engine trimmed out too far The commercial use of the product defined as any work or employment related use of the product or any income generating use of the product even if such use is only occasional will void the warranty ...

Page 10: ...ct the product are not covered Warranty is limited to defects in material or workmanship but only to retail customers that purchase from a dealer authorized by Mercury Marine to distribute the product in the country in which the sale occurred and then only after the Mercury Marine specified predelivery inspection process is completed and documented Should you have any questions concerning warranty...

Page 11: ...listed following and further warrants that the inboard or sterndrive engine was designed built and equipped to conform with all applicable regulations adopted by the California Air Resources Board pursuant to its authority in Chapters 1 and 2 Part 5 Division 26 of the Health and Safety Code For information regarding the limited warranty for the nonemissions related components of the inboard or ste...

Page 12: ...lters that are on the warranted parts list are warranted up to their first required replacement interval only Refer to Emission Control System Components and Maintenance Schedule The repair or replacement of parts or the performance of service under this warranty does not extend the life of this warranty beyond its original expiration date Unexpired warranty coverage can be transferred to a subseq...

Page 13: ...sources Board may be grounds for disallowing a warranty claim at the discretion of Mercury Racing Failures of warranted parts caused by the use of a nonexempted add on or modified part will not be covered DISCLAIMERS AND LIMITATIONS Disclaimers and limitations the implied warranties of merchantability and fitness for a particular purpose are expressly disclaimed To the extent that they cannot be d...

Page 14: ...lect improper maintenance or unapproved modifications You are responsible for presenting your sterndrive engine to a Mercury Marine distribution center as soon as a problem exists The warranty repairs will be completed in a reasonable amount of time not to exceed 30 days If you have any questions regarding your warranty rights and responsibilities you should contact Mercury Racing at 1 920 924 208...

Page 15: ...lbow c Intermediate exhaust elbow d Lower exhaust pipe e Tailpipe 7 Catalysts or thermal reactor system a Catalytic converter b Thermal reactor c Exhaust manifold d Exhaust valves 8 Evaporative system a Carbon canister b Fuel tanks c Purge valve 9 Miscellaneous items used in above systems a Hoses clamps fittings tubing sealing gaskets or devices and mounting hardware b Pulleys belts and idlers c V...

Page 16: ...While You Are Cruising 14 While Boat Is Stationary 14 Exhaust Emissions 15 Be Alert To Carbon Monoxide Poisoning 15 Stay Clear of Exhaust Areas 15 Good Ventilation 15 Poor Ventilation 15 Wave and Wake Jumping 16 Impact With Underwater Hazards 16 Safe Boating Suggestions 17 Stolen Power Package 19 WARRANTY INFORMATION 1 GENERAL INFORMATION 2 SPECIFICATIONS 3 OPERATION 4 CONDITIONS AFFECTING OPERATI...

Page 17: ...will carry a required capacity plate indicating the maximum acceptable power and load as determined by the manufacturer following certain federal guidelines If in doubt contact your dealer or the boat manufacturer U S COAST GUARD CAPACITY MAXIMUM HORSEPOWER XXX MAXIMUM PERSON CAPACITY POUNDS XXX MAXIMUM WEIGHT CAPACITY XXX 26777 HIGH SPEED AND HIGH PERFORMANCE BOAT OPERATION If your power package ...

Page 18: ...glement with nearby objects Its stretched out length is made to minimize the likelihood of accidental activation should the operator choose to move around in an area close to the normal operator s position If it is desired to have a shorter lanyard wrap the lanyard around the operator s wrist or leg or tie a knot in the lanyard Activation of the lanyard stop switch will stop the engine immediately...

Page 19: ...when trailering with the drive unit in down position If adequate road clearance is a problem place drive unit in full up position PROTECTING PEOPLE IN THE WATER WHILE YOU ARE CRUISING It is very difficult for a person in the water to take quick action to avoid a boat heading in their direction even at slow speeds 21604 Always slow down and exercise extreme caution any time you are boating in an ar...

Page 20: ... exhaust gases contain harmful carbon monoxide Avoid areas of concentrated engine exhaust gases When engines are running keep swimmers away from the boat and do not sit lie or stand on swim platforms or boarding ladders While underway do not allow passengers to be positioned immediately behind the boat platform dragging teak body surfing This dangerous practice not only places a person in an area ...

Page 21: ...ile in the midst of the jump In such case the landing may cause the boat to veer violently in a new direction Such a sharp change in direction can cause occupants to be thrown out of their seats or out of the boat WARNING Wave or wake jumping can cause serious injury or death from occupants being thrown within or out of the boat Avoid wave or wake jumping whenever possible There is another less co...

Page 22: ...riving in waters known to have underwater obstacles WARNING Operating a boat or engine with impact damage can result in product damage serious injury or death If the vessel experiences any form of impact have an authorized Mercury Marine dealer inspect and repair the vessel or power package After striking a submerged object stop the engine as soon as possible and inspect it for any broken or loose...

Page 23: ...navigation and is available at no charge by writing to Sources of Waterway Information National Marine Manufacturers Association 410 N Michigan Avenue Chicago IL 60611 U S A Make sure everyone in the boat is properly seated Do not allow anyone to sit or ride on any part of the boat that was not intended for such use This includes the back of seats gunwales transom bow decks raised fishing seats an...

Page 24: ...g accident report with their state boating law enforcement agency when their boat is involved in certain boating accidents A boating accident must be reported if 1 There is loss of life or probable loss of life 2 There is personal injury requiring medical treatment beyond first aid 3 There is damage to boats or other property where the damage value exceeds 500 00 4 There is complete loss of the bo...

Page 25: ...2 GENERAL INFORMATION NOTES 20 90 8M0114812 JANUARY 2016 ...

Page 26: ...s QC4v 23 Fuel Requirements 24 OCTANE REQUIREMENTS U S CANADA 24 1350 OCTANE REQUIREMENTS OUTSIDE THE U S CANADA 24 USING REFORMULATED OXYGENATED FUELS USA ONLY 25 FUEL CONTAINING ALCOHOL 25 Low Permeation Fuel Hose Requirement 25 Crankcase Oil 26 Oil Recommendations 26 Important Oil Practices 26 Capacities 26 WARRANTY INFORMATION 1 GENERAL INFORMATION 2 SPECIFICATIONS 3 OPERATION 4 CONDITIONS AFF...

Page 27: ... overall ratio SERIAL NUMBERS RECORD The serial numbers are the manufacturer s keys to numerous engineering details that apply to your Mercury Marine power package When contacting your authorized Mercury Marine dealer about service always specify model and serial numbers 1 The engine serial number is printed on a decal located on the port side of the camshaft timing gear cover 2 The transom serial...

Page 28: ...IONS QC4V 1350 AND 1550 Crankshaft horsepower 1 1350 HP 1007 kW 1550 HP 1156 kW Displacement 9 04 L 552 cid Cylinder arrangement V8 90 Valve arrangement DOHC Valves per cylinder 4 Cylinder numbering Port bank 1 3 5 7 starboard bank 2 4 6 8 Rotation Clockwise facing front Bore 116 mm 4 57 in Stroke 107 mm 4 2 in Compression ratio 7 8 1 Turbocharger Water cooled boost controlled Alternator 105 amp 1...

Page 29: ...use of improper fuel can cause serious damage to the engine Damage resulting from the use of improper fuel is considered engine misuse and is not covered under the limited warranty Use only the recommended fuel in the engine OCTANE REQUIREMENTS U S CANADA Engine FUEL TYPE MINIMUM POSTED OCTANE 1350 calibration QC4v Unleaded R M 2 91 or RON 98 1550 calibration QC4v Unleaded Sunoco Supreme Fuel requ...

Page 30: ... lines Likelihood of phase separation water and alcohol separating from the gasoline in the fuel tank WARNING Fuel leakage is a fire or explosion hazard which can cause serious injury or death Periodically inspect all fuel system components for leaks softening hardening swelling or corrosion particularly after storage Any sign of leakage or deterioration requires replacement before further engine ...

Page 31: ...s Multiviscosity oils other than the ones recommended Low quality oils Do Not Mix Different brands of oils straight weight or multiviscosity Different weights of straight weight or different weights of multiviscosity oils CAPACITIES Unit Capacity Crankcase oil capacity with new filter 13 5 Liter 14 3 US qt Closed cooling system Approximately 19 Liter 20 US qt M8 drive unit capacity 4 73 Liter 5 US...

Page 32: ... Effort 30 Starting Shifting and Stopping 30 New Engines or Engines Coming Out of Storage 30 Cold or Warm Engine 30 Starting Procedure 31 Operation Chart 32 Freezing Temperature Operation 32 Drain Plug and Bilge Pump 32 Launching And Boat Operation Care 33 WARRANTY INFORMATION 1 GENERAL INFORMATION 2 SPECIFICATIONS 3 OPERATION 4 CONDITIONS AFFECTING OPERATION 5 MAINTENANCE 6 COLD WEATHER OR EXTEND...

Page 33: ...irst If another fault with the same severity occurs during Stage 2 the horn will return to Stage 1 signaling Monitor the VesselView for warning messages Caution 1 second on and 1 second off for 6 cycles OBD M Stage 1 5 seconds on 1 cycle followed by 60 seconds off OBD M Stage 2 0 5 seconds on and 0 5 seconds off for 1 cycle followed by 60 seconds off Severe Stage 1 6 seconds on and 6 seconds off f...

Page 34: ...See your authorized Mercury dealer to fix the problem and clear the fault ELECTRICAL PANEL COMPONENT IDENTIFICATION If an electrical overload occurs a fuse or circuit breaker opens Locate and correct the problem before replacing the fuse or resetting the circuit breaker One circuit breaker protects the engine wiring harness and one circuit breaker protects the fuel pump circuit Reset by pushing th...

Page 35: ...iction a Trim switch b Port friction adjustment c Starboard friction adjustment a b c 45691 STARTING SHIFTING AND STOPPING WARNING Explosive fumes contained in the engine compartment can cause serious injury or death from fire or explosion Before starting the engine operate the bilge blower or vent the engine compartment for at least five minutes NEW ENGINES OR ENGINES COMING OUT OF STORAGE IMPORT...

Page 36: ...l engine key switches to ON 47957 a b d c S T A R T OFF ACC ON S T A R T OFF ACC ON 48509 NOTICE Avoid engine damage from improper performance calibration Turn all key switches to OFF prior to changing the key fob The desired performance level change will not take effect until all of the key switches are cycled OFF and then back to ON Failure to comply with this procedure could result in catastrop...

Page 37: ...ery switch OFF if equipped Close fuel valve Close seacock Flush cooling system if in saltwater area FREEZING TEMPERATURE OPERATION IMPORTANT If boat is operated in freezing temperatures ensure that closed coolant is rated for the temperature range in which it is to be used The seawater section of the engine must be drained after use to prevent freezing Damage caused by freezing is not covered by M...

Page 38: ... exhaust system causing severe engine damage Be careful when unloading a boat from its trailer slowing down rapidly backing up rapidly and stopping suddenly In any of the situations described in the preceding notice water entering the engine could cause severe damage to internal parts Refer to Attention Required After Submersion in the Maintenance section of this manual ...

Page 39: ...4 OPERATION NOTES 34 90 8M0114812 JANUARY 2016 ...

Page 40: ...ight Distribution 36 Bottom Of Boat 36 Cavitation 36 Ventilation 36 Propeller Selection 36 Conditions That Lower Engine Performance 37 WARRANTY INFORMATION 1 GENERAL INFORMATION 2 SPECIFICATIONS 3 OPERATION 4 CONDITIONS AFFECTING OPERATION 5 MAINTENANCE 6 COLD WEATHER OR EXTENDED STORAGE 7 OWNER SERVICE ASSISTANCE 8 MAINTENANCE LOG 9 ...

Page 41: ...e gear housing or propeller Common causes of cavitation are Weeds or other debris snagged on propeller or gear housing Bent propeller blade or damaged gear housing skeg Raised burrs or sharp edges on propeller or gear housing VENTILATION Ventilation occurs when surface air or exhaust gases surround the propeller causing propeller speed up slippage and a decrease in boat speed Excessive ventilation...

Page 42: ...ng skiers etc CONDITIONS THAT LOWER ENGINE PERFORMANCE The following conditions lower engine performance and cannot be compensated by the engine fuel or electronic management systems Above sea level elevations High temperature Low barometric pressure High humidity The conditions listed above reduce air density to the engine which in turn reduces the following Boost pressure on supercharged engines...

Page 43: ...5 CONDITIONS AFFECTING OPERATION NOTES 38 90 8M0114812 JANUARY 2016 ...

Page 44: ... Driveline Models Only 45 Checking M8 or NXT6 SSM Drive Unit Fluid Level 45 Checking Transmission Fluid Level 46 Closed Cooling System 46 Changing Fluids 47 Changing Crankcase Oil Reservoir and Filters 47 Changing Fuel Filter 49 Changing Transmission Oil 49 Changing Drive Unit Oil Dry Sump 50 Propellers 51 Removal 52 Installation 52 Cleaning the Charge Air Cooler Strainer 53 Flushing Cooling Syste...

Page 45: ...id fire or explosion hazard Electrical ignition and fuel system components on Mercury Marine products comply with federal and international standards to minimize risk of fire or explosion Do not use replacement electrical or fuel system components that do not comply with these standards When servicing the electrical and fuel systems properly install and tighten all components Marine engines are ex...

Page 46: ...may be a very simple adjustment to correct the problem Do not telephone the dealer service office or the factory and attempt to diagnose a problem or request the repair procedure It is difficult for them to diagnose a problem over the telephone Your authorized Mercury Marine dealer is there to service your power package They have qualified factory trained mechanics Mercury Marine recommends that y...

Page 47: ...urs of operation Inspect and adjust valve lash Clean high pressure fuel filter Replace water separating filter Transmission oil change Every 100 hours of operation or once yearly whichever occurs first Perform 25 and 50 hour maintenance items Interval Task Seawater pickup pump Disassemble and inspect Engine alignment Check Every 150 hours of operation Replace accessory and oil drive belts Closed c...

Page 48: ...er pivot points Every 100 hours of operation or once a season whichever occurs first Perform 25 and 50 hour maintenance items Drive unit bellows and clamps Inspect Lower gear housing oil Change the oil Interval Task Driveline models Lubricate and inspect the engine to transom driveshaft U joint crosses and slip joint Steering head and remote control Inspect and lubricate Every 200 hours of operati...

Page 49: ...veral days or longer a certain amount of oil may drain from the reservoir back into the engine When the engine is started this oil will be pumped back into the reservoir CHECKING POWER TRIM PUMP FLUID IMPORTANT Check oil level with sterndrive unit in the full down in position 1 Place the sterndrive unit in the full down in position a 7423 2 Check the fluid level in the trim pump reservoir The leve...

Page 50: ...he hole If not remove the pipe plug from the top of the input shaft housing 2 Fill the input shaft housing through the top pipe plug hole with fluid until gear lubricant flows from the middle pipe plug hole do not overfill 3 Install the pipe plugs into the input shaft housing and tighten securely a Fill hole b Check level here c Drain Tube Ref No Description Where Used Part No SAE 85W 90 Mercury R...

Page 51: ...ft the transmission through the FORWARD REVERSE and NEUTRAL positions shut off the engine 2 Remove the dipstick and check the fluid level against the markings on the measure 3 Add fluid Type F1 ATF in 200 cc pint intervals until the level is at or just below the FULL mark do not overfill CLOSED COOLING SYSTEM The fluid in the coolant reservoir level should be maintained according to engine coolant...

Page 52: ... let the oil drain a Oil drain plug a 7436 3 Loosen the oil pump mounting bolts and remove the belt Using an electric drill manually turn the oil pump pulley clockwise to discharge any remaining engine oil into the reservoir to be drained 4 To replace the spin on oil filter Loosen the filter approximately turn and wait one minute for the oil to drain into the engine sump then remove it 5 Replace i...

Page 53: ...078013 10 Using an electric drill motor manually turn the oil pump pulley clockwise to prime the engine oiling system until reaching an oil pressure of 276 kPa 40 psi a 7436 a Oil pump pulley b Electric drill motor c Clockwise direction of electric drill motor 11 Add any additional oil to the reservoir to bring the oil level to approximately 25 4 mm 1 in below the bottom of the reservoir split rin...

Page 54: ...y and should be performed only by an authorized Mercury MerCruiser dealer CHANGING TRANSMISSION OIL 1 Place a suitable container approximately 3 8 Liter 4 US qt under the transmission lower fitting 2 Remove the drain plug and the filter a 7423 a Filter b Drain plug 3 Install the transmission drain plug 4 Apply clean transmission fluid to the seal on the filter and tighten it one turn beyond the co...

Page 55: ...housing b Oil drain pipe plug a b FULL c 6790 b a 7445 IMPORTANT Do not overfill the input shaft housing reservoir or damage to the transom components could occur 2 Fill the input shaft housing with fluid through the top pipe plug hole a until oil flows from oil level pipe plug hole b Install the pipe plugs a and b into the input shaft housing and tighten securely a Fill pipe plug hole fill throug...

Page 56: ...tall the upper oil level plug and sealing washer 6 Remove filler tube and quickly install the lower fill drain plug and sealing washer c a b 45711 Tube Ref No Description Where Used Part No SAE 85W 90 Mercury Racing Gear Oil Drive unit 8M0078015 PROPELLERS WARNING Rotating propellers can cause serious injury or death Never operate the boat out of the water with a propeller installed Before install...

Page 57: ...stalled in the propeller 3 Align splines and install propeller washer and propeller nuts a b 7448 a Nylon insert nut b Thin nut c Washer d Bushing e Retaining ring Tube Ref No Description Where Used Part No Extreme Grease Propshaft 8M0071842 4 Place wood block between the propeller blade and anti ventilation plate to prevent rotation and tighten the propeller nuts After first use re tighten the pr...

Page 58: ...s injury or death Never operate the boat out of the water with a propeller installed Before installing or removing a propeller place the drive unit in neutral and engage the lanyard stop switch to prevent the engine from starting Place a block of wood between the propeller blade and the anti ventilation plate NOTICE Operating the engine out of the water at high speeds creates suction which can col...

Page 59: ...resulting in corrosion damage from the paint blistering and peeling off the drive Use magnesium anodes in fresh water only IMPORTANT Mercury Marine recommends installing an Anti Corrosion Kit If the boat is equipped with stainless steel after planes a large anode should be installed on each to handle the increased galvanic corrosion potential Replace passive anodes if eroded 50 or more or if the a...

Page 60: ...n anti fouling paint that does not contain copper tin or any other material that could conduct electrical current Do not paint drain holes anodes or items specified by the boat manufacturer 3 Additional Corrosion Prevention Tips Spray the power package components on the inside of the boat every two to three weeks to protect the finish from dulling and corrosion External power package components ma...

Page 61: ...ll accessible engine parts 1 Check for loose damaged or missing parts hoses and clamps tighten or replace as required 2 Check plug leads and electrical leads for damage 3 Remove and inspect the propeller If nicked bent or cracked see your authorized Mercury Marine dealer 4 Repair nicks and corrosion damage on the power package s exterior finish ATTENTION REQUIRED AFTER SUBMERSION Before recovery c...

Page 62: ...of Contents Cooling System Preparation 58 Using Antifreeze 58 Power Package Recommissioning 59 Engine Starting Procedure 59 WARRANTY INFORMATION 1 GENERAL INFORMATION 2 SPECIFICATIONS 3 OPERATION 4 CONDITIONS AFFECTING OPERATION 5 MAINTENANCE 6 COLD WEATHER OR EXTENDED STORAGE 7 OWNER SERVICE ASSISTANCE 8 MAINTENANCE LOG 9 ...

Page 63: ...ther or extended storage Be certain to follow the manufacturer s recommendations 1 Place premixed propylene glycol antifreeze into an appropriate container that will allow the seawater inlet hose to be placed into the container 2 If the boat is in the water close the seawater inlet valve 3 Loosen the hose clamp and remove the seawater inlet hose from the downstream side of the valve 4 Place the ho...

Page 64: ...om electrical shock or can damage the electrical system Always disconnect the negative battery cable first and connect it last 2 Install a fully charged battery Clean the battery cable clamps and terminals and reconnect cables Tighten each cable clamp securely when connecting 3 Coat battery terminal connections with an anti corrosion agent 4 Perform all checks in the Operation Chart in the Before ...

Page 65: ...the water temperature reaches a minimum of 54 C 130 F 4 Repeat the cranking procedure until the engine starts and runs smoothly Observe the instrumentation to ensure all systems are functioning 5 Inspect engine for fuel oil fluid water and exhaust leaks 6 Check the steering system 7 Check shifting and throttle control for proper operation ...

Page 66: ...Service Away From Home 62 Stolen Power Package 62 Parts and Accessories Inquiries 62 Resolving a Problem 62 Contact Information for Mercury Marine Customer Service 62 WARRANTY INFORMATION 1 GENERAL INFORMATION 2 SPECIFICATIONS 3 OPERATION 4 CONDITIONS AFFECTING OPERATION 5 MAINTENANCE 6 COLD WEATHER OR EXTENDED STORAGE 7 OWNER SERVICE ASSISTANCE 8 MAINTENANCE LOG 9 ...

Page 67: ...r has the necessary information to order parts and accessories for you Only authorized dealers can purchase genuine Quicksilver parts and accessories from the factory Mercury Marine does not sell to unauthorized dealers or retail customers When inquiring about parts and accessories the dealer requires the engine model and serial numbers to order the correct parts RESOLVING A PROBLEM Satisfaction w...

Page 68: ...toria 3175 Australia Fax 61 3 9706 7228 Europe Middle East Africa Telephone 32 87 32 32 11 Brunswick Marine Europe Parc Industriel de Petit Rechain B 4800 Verviers Belgium Fax 32 87 31 19 65 Mexico Central America South America Caribbean Telephone 1 954 744 3500 Mercury Marine 11650 Interchange Circle North Miramar FL 33025 U S A Fax 1 954 744 3535 Japan Telephone 072 233 8888 Kisaka Co Ltd 4 130 ...

Page 69: ...8 OWNER SERVICE ASSISTANCE NOTES 64 90 8M0114812 JANUARY 2016 ...

Page 70: ...7 8 9 9 Maintenance Log Table of Contents Maintenance Log 66 WARRANTY INFORMATION 1 GENERAL INFORMATION 2 SPECIFICATIONS 3 OPERATION 4 CONDITIONS AFFECTING OPERATION 5 MAINTENANCE 6 COLD WEATHER OR EXTENDED STORAGE 7 OWNER SERVICE ASSISTANCE 8 MAINTENANCE LOG 9 ...

Page 71: ...9 MAINTENANCE LOG 66 90 8M0114812 JANUARY 2016 MAINTENANCE LOG Record all maintenance performed on your outboard here Be sure to save all work orders and receipts Date Maintenance Performed Engine Hours ...

Page 72: ... 37 Contact Information for Mercury Marine Customer Service 62 Cooling System Preparation 58 Using Antifreeze 58 Corrosion and Corrosion Protection 54 Crankcase Oil 26 Oil Recommendations 26 Important Oil Practices 26 Disclaimers and Limitations 8 Do It Yourself Maintenance Suggestions 41 Drain Plug and Bilge Pump 32 Duration of Coverage 7 E P A Emission Controls 9 Electrical Panel Component Ident...

Page 73: ...Transom Assembly Identification 22 Serial Numbers Record 22 Power Package Recommissioning 59 Engine Starting Procedure 59 Products Sold to Government Agencies 5 Propeller Selection 36 Propellers 51 Removal 52 Installation 52 Protecting People in the Water 14 While You Are Cruising 14 While Boat Is Stationary 14 Remote Controls Console Mounted Zero Effort 30 Replacement Service Parts 40 Safe Boatin...

Page 74: ...Exclusions for Mercury Racing Sterndrive Products 5 GENERAL EXCLUSIONS FROM WARRANTY 5 Warranty Registration United States and Canada 2 Wave and Wake Jumping 16 Weight Distribution 36 What Is Covered 6 What Is Not Covered 8 What Mercury Racing Will Do 7 Your Warranty Rights and Obligations 8 ...

Page 75: ...OPERATION MAINTENANCE WARRANTY 8M0114812 JANUARY 2016 1550 STERNDRIVE OPERATION MAINTENANCE WARRANTY 8M0114812 JANUARY 2016 1550 STERNDRIVE ...

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