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Mounting Location

•  The process temperature and ambient temperature must be within the specified 

 limits.

•  The probe must be located away from tank inlets or chutes where material may fall 

  on the probe during filling or emptying.

•  Avoid placing the probe close to agitators or other such devices.

•  When used with high density bulk material, the probe must be protected from 

  material shifts that would bend or shift the probe.

•  If a cable probe is used, make sure that shifting bulk material will not exert too much 

  strain on the cable connections. 

The accuracy of the CRF2 is very dependent on the installation of the probe. The probe 

must be installed vertically and parallel to the reference ground, particularly for non-

conductive materials. The reference ground may be a conductive tank wall or other 

internal parallel metallic structure. If these are unavailable then a reference electrode 

must be installed with the probe (See Figure 1). Support for the probe and reference 

electrode must be provided to ensure these components maintain their parallelism. 

In nonmetallic tanks a ground reference must be provided. If the probe is near the 

wall of the tank an adhesive backed metallic sheet may be applied to the outside tank 

wall nearest to the probe. Other metallic objects may be used also if they are in close 

proximity to the tank wall. If the probe is located further than 6 inches from the wall, 

an internal conductor must be provided parallel to and within 6 inches of the probe. 

Maintain a minimum of 1 inch spacing between the probe and the reference conductor. 

These conductors must be connected to the case ground of the sensor. An internal 

ground clamp is provided for this if other grounding is not available.

If turbulence or material movement within the tank could cause probe movement, the 

probe must be supported appropriately with non-conductive material to minimize this 

movement (See Figure 2). 

When  installing  a  unit  that  has  a  Remote  Mount  Housing,  the  probe  should  be 

installed before the coaxial cable is connected. This will prevent twisting of the cable 

and possible damage to the unit. The housing can be mounted in any position using 

the bracket provided, being careful to prevent kinking or pulling the cable. The cable 

should be connected to probe by inserting the cable through the cable gland on the 

probe’s conduit enclosure and pushing the quick connect onto the spade terminal 

provided. Be sure to replace the enclosure cover and tighten the cable gland to protect 

and seal the connections.

Electrical Connection (See Figure 3)

NOTE:

 Installation must be made in accordance with local codes and regulations. 

When fishing wire through the conduit connection do not allow the wire to touch or 

press on components on the boards. Damage to the circuitry may result. Make sure 

that the wire is routed so it will not interfere with the calibration switches.

The  CRF2  provides  a  1/2˝  NPT  female  port  for  conduit  connection.  The  conduit 

connection must be made such that condensation is not allowed to enter the sensor 

housing. If necessary install a conduit breather drain in a separate conduit body to 

prevent buildup of moisture. If nonmetallic conduit is used the protective ground may 

be connected to the internal ground connection screw. 

The CRF2 transmitter is designed as a two wire 4 to 20 mA device. Connection to 

the board is through a two pin terminal block. The circuitry is non-polarized so the 

positive and negative leads may be connected to either pin. It is recommended that 

shielded twisted pair wire be used if the potential exists for interference from external 

noise sources. Ground the shield at the case using the internal ground screw and 

leave the other end of the shield open. Do not use the shield as one of the current 

loop conductors.

The body of the CRF2 must be grounded to the tank or other earth ground using 

the internal ground screw provided. If the tank is non-conductive then a reference 

electrode must be provided. This reference electrode must be connected to the case 

ground. 

Power Supply

The transmitter requires a minimum of 10 Volts DC at its connection for proper operation, 

and a maximum of 35 Volts. Choose a power supply with a voltage and current rating 

sufficient to meet this power specification under all operational conditions. If the supply 

is unregulated, make sure that the output voltage remains within the required voltage 

range under all power line conditions. Ripple on the supply should not exceed 100 mV.

Loop Resistance

The maximum allowable loop resistance is dependent on the power supply voltage. 

The maximum loop voltage drop must not reduce the transmitter voltage below the 10 

Volt minimum. The maximum loop resistance can be calculated using the following 

equation:

R

max

 = 

Where V

ps

 is the power supply voltage.

V

ps

 - 10.0

20 mA

Do  not  exceed  the  specified  supply  voltage  rating.  Permanent 

damage not covered by the warranty may result. This unit is not 

designed  for  AC  voltage  operation     .

CAUTION

SUPPORTS

6

(152.40)

MAX

1

(25.40)

MIN

7-1/16

(179.39)

DEAD AREA

“L”

Figure 1: Attached Ground

Rod Option

Figure 2: Supports to

Tank Side Wall

Summary of Contents for CRF2 Series

Page 1: ...cers PVC Flange Option material of flange Capacitance Range 0 to 2000 pF Sensitivity 0 15 pF Minimum Span 8 pF Accuracy 0 5 pF or 0 25 of span whichever is greater Repeatability 0 25 pF or 0 1 of span whichever is greater Temperature Limits Ambient 40 to 185 F 40 to 85 C Process 40 to 250 F 40 to 121 C Pressure Limit 100 psi 6 9 bar Power Requirements 12 to 35 VDC Output Signal 4 to 20 mA or 20 to...

Page 2: ...tant for air is very close to 1 0 and usually assumed to be exactly 1 0 Capacitive level sensors determine the level of material by changes in probe capacitance resulting from the movement of dielectric materials between the probe and the reference ground electrode such as a tank wall Since measuring very small capacitance changes less than 1 pF can be problematic in industrial environments capaci...

Page 3: ...r and tighten the cable gland to protect and seal the connections Electrical Connection See Figure 3 NOTE Installation must be made in accordance with local codes and regulations When fishing wire through the conduit connection do not allow the wire to touch or press on components on the boards Damage to the circuitry may result Make sure that the wire is routed so it will not interfere with the c...

Page 4: ...roximately 4 00 mA Adjust the 4 mA set point by pressing the Zero 4 mA button to decrease the current and the Span 20 mA button to increase the current When complete press both the Zero 4 mA and Span 20 mA buttons simultaneously to exit the calibration mode To calibrate the 20 mA calibration point double click the Span 20 mA button by pressing it twice within 1 5 seconds The milliammeter will indi...

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