Mendota FV41-M Installation Instructions Manual Download Page 21

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GENERAL FLUE VENTING INSTRUCTIONS 

The Mendota Fireplace must be vented using the Mendota approved vent system components.  Approved brands of vent 
components include DuraVent, Amerivent, Selkirk and Security vent pipes and venting components.  All warranties will be 
voided and serious fire, health or other safety hazards may result from any of the following actions:  Installation by unau-
thorized personnel; installation of any damaged component; unauthorized modification of vent system; installation of any 
components not approved by Mendota; failure to meet all clearance requirements; failure to properly twist-lock and posi-
tively seal all components.  Consult local building codes before beginning the installation. 

WARNING 

Always maintain required clearances (air spaces) to combustibles to prevent a fire hazard.  Do not fill air spaces with insu-
lation.  Check installation instructions for minimum clearance requirements between the outer walls of the vent pipe and 
nearby combustible surfaces.  Be sure to check the vent termination clearance requirements from decks, windows, soffit, 
gas regulators, air supply inlets, and public walkways, as specified in these installation instructions and local building 
codes. 

SAFETY PRECAUTIONS FOR THE INSTALLER:

  1) Wear gloves and safety glasses for protection; 2) Exercise extreme 

caution when using ladders or on rooftops; and 3) Be aware of electrical wiring locations in walls and ceilings. 

This gas appliance and vent system must be vented directly to the outside of the building, and never attached to a chim-
ney serving another solid fuel or gas burning appliance.  Each direct vent gas appliance must have its own separate vent 
system.  Common vent systems are prohibited. 

To assure proper venting performance of this high-performance Mendota Direct Vent Fireplace, it is critical that all brands 
of vent pipe sections are sealed tightly and leak-proof.  This means that all pipe sections must be carefully rotated into the 
fully "twist-locked" position.   

We strongly recommend that fixed length pipe sections be used in place of telescoping sections whenever poss-
ible. 

Note:

  When using vent pipe and components that do not incorporate a fiberglass or graphite gasket at the inner exhaust 

tube joints, you must use Milpak 1000F silicate stove sealant (#65-06-00909).  Aluminum foil tape may be used on the 
outer (air intake) pipe joint but is not mandatory.  Local Codes may vary.  Contact your dealer for proper materials.  

Do not separate telescoping sections.  They must be used as complete as-
semblies.

 

COMPONENT "TWIST-LOCK" CONNECTION PROCEDURE 

DuraVent and American Metals pipe and fittings are designed with special 
twist-lock connections.  Twist-lock procedure is as follows: four (4) indenta-
tions, located on the female ends of pipes and fittings are designed to slide 
straight in to the male ends of the adjacent pipes and fittings, by orienting the 
four pipe indentations so that they match and slide into the four entry slots on 
the male ends. 
Push the pipe sections completely together then twist-lock one section clock-
wise, approximately ¼ turn until the two sections are fully locked.  The female 
locking lugs will not be visible from the outside on the black pipe or fittings.  
They may be located by examining inside of the female ends. 
 
 
 
 

 

HIGH ALTITUDE INSTALLATION INFORMATION 

Prior to installing at altitudes higher than 7500, please contact the Mendota technical service department for specific vent-
ing requirements and venting restrictions. 

Figure 11: Twist-Lock Piping 

 

Summary of Contents for FV41-M

Page 1: ...ation and service must be performed by a qualified installer service agency or the gas suppli er WARNING Do NOT use this appliance if any part has been under water Immediately call a qualified service...

Page 2: ...de gas indiqu s sur la plaque signal tique Ne pas l utiliser avec d autres gas sauf si un kitde conversion certifi est install SAFETY AND WARNING INFORMATION READ and UNDERSTAND all instructions caref...

Page 3: ...rri re physique si des personnes risques habitent la maison Pour emp cher l acc s un foyer ou un po le installez une barri re de s curit cette mesure emp chera les tout petits les jeunes en fants et t...

Page 4: ...UIREMENTS 19 GENERAL INSTALLATION INSTRUCTIONS 20 GENERAL FLUE VENTING INSTRUCTIONS 21 EXTERIOR VENT LOCATIONS AND RESTRICTIONS 22 FLUE VENTING COMPONENTS IDENTIFICATION 23 FV41 M MASTER FLUE VENTING...

Page 5: ...Building Code 3 A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a min imum height of eight 8 feet above grade directly in line with the exhaust...

Page 6: ...LET CONTROLS HARNESSES EXIT GAS SUPPLY INLET 1 2 MNPT GAS TRAIN IGNITION SYSTEM RH BLOWER INSPECTION COVER LH FRAMING ATTACH BRACKETS LH LIFT HANDLE RH FRAMING ATTACH BRACKETS RH BLOWER INSPECTION COV...

Page 7: ...LES 1in 25mm UNIT BOTTOM TO ENCLOSURE CEILING 48 1 2in 123 cm VENT PIPE BOTTOM TO COMBUSTIBLES 1in 25mm UNIT BOTTOM TO ROOM CEILING 72 in 1829 mm 8 MANTLE ABOVE DISCHARGE AIR OPENING 18 in 457 mm MINI...

Page 8: ...onal service person More frequent cleaning may be required due to excessive lint from carpeting bedding material carbon build up etc It is imperative that control com partments burners and circulating...

Page 9: ...TEL 48 ADJACENT WALLS A wall perpendicular to and in front of this fireplace s glass door surface must be at least 16 inches from the side edges of the facing guide A wall at 45 to the glass surface a...

Page 10: ...ace Face the combustible mantel may pro trude outward at a Distance up From Floor Level of this Fireplace If you prefer to take measurements from the Top of the Convection Air Opening note that the To...

Page 11: ...11 P a g e CLEARANCES TO COMBUSTIBLES FROM APPLIANCE SURFACES Figure 2 Clearances to Combustibles 0 CLEARANCE FROM TOP STANDOFFS 1 2 CLEARANCE FROM BACK 1 2 CLEARANCE FROM SIDES...

Page 12: ...surfaces extending full width and depth of this fireplace An R 1 Rated Hearth Protection Pad 1 1 2 Thick Maximum is required unless this fireplace is elevated For every 1 this fireplace is elevated y...

Page 13: ...ST be adhered to Chases should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems The chase should not break the outside building envelope in any manne...

Page 14: ...not needed or may be permanently attached using 1 8 rivets that are supplied with this fireplace Inner Guide Identify the Inner Finishing Guides Top Left and Right These guides should be used as a gu...

Page 15: ...rface Install 1 2 thick drywall on framing members so that its outer surface is flush with the front face of this fireplace Attach Marble or Granite slabs to face of unit and to drywall surface using...

Page 16: ...floor level and the ceiling All hearth pads must be non combustible metal brick stone or mineral fiberboard Do not use any combustible material to protect the floor in front of this fireplace For the...

Page 17: ...of the hearth protector may be reduced by 2 inches If fireplace is raised off the floor 6 or more no hearth protector is required HEATING PERFORMANCE With its high heat output this Mendota Fireplace w...

Page 18: ...ny pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 PSIG 3 5 kPa A proper gas line diameter must be selected to run from the supply regulator to the Firepla...

Page 19: ...is not sufficient to add the Gas Fireplace an additional inches to inches regulator must be installed for the Fireplace EXCEPTION Some codes allow 2 PSI 1 4KPA supplies to enter the residence in whic...

Page 20: ...ements and locations are being followed 3 This Fireplace is designed for installation into rough framing NOTE FRAMING MATERIAL ABOVE FIREPLACE MUST MAINTAIN CORRECT CLEARANCE TO FIREPLACE AND VENT PIP...

Page 21: ...its own separate vent system Common vent systems are prohibited To assure proper venting performance of this high performance Mendota Direct Vent Fireplace it is critical that all brands of vent pipe...

Page 22: ...K Clearance to a mechanical air supply inlet 6 feet 1 8 m minimum E Clearance to unventilated soffit 24 min 60 cm min L Clearance above paved side walk or a paved driveway located on public property 7...

Page 23: ...EM DESCRIPTION 1 6 or 7 PIPE DuraVent 6 Amerivent 7 2 12 VENT STACK 3 24 VENT STACK 4 36 VENT STACK 5 48 VENT STACK 6 90 GALVANIZED ELBOW 45 GALVANIZED ELBOW 7 ADJUSTABLE WALL THIMBLE 8 ATTIC INSULATI...

Page 24: ...feet maximum hori zontal run allowed with a 4 feet starter section If the starter vertical section is less than 4 feet use the chart and reduce 3 feet for every 90 0 elbow in stalled after the first 9...

Page 25: ...systems that provide a starting vertical section less than 4 feet the following rules apply a You must use the Master Flue Venting Requirements Chart See Zone A below the 4 vertical run line b A sing...

Page 26: ...L TERMINATION VERTICAL RISE TRIPLE 90 ELBOWS HORIZONTAL TERMINATION VERTICAL RISE TRIPLE 90 ELBOWS VERTICAL TERMINATION THREE HORIZONTAL DISCHARGE 90 ELBOWS APPROVED w RESTRICTIONS STRAIGHT UP VERTICA...

Page 27: ...enetrate the exterior wall 3 Cut and frame a 10 3 4 wide x 10 3 4 high opening in the wall The hole must be positioned so the vent system will run level or have a rise per foot of run AND be perpendic...

Page 28: ...will pass through any ceilings and will penetrate the outside wall Since vent pipe sections overlap we suggest pre assembling and measuring the total vent pipe run so you can more accurately locate t...

Page 29: ...29 P a g e Figure 19 Figure 20 APPROVED...

Page 30: ...nts DuraVent only are sealed and are leak proof Maintain 1 airspace clearances to combustibles 2 above horizontal runs Cut a 10 x 10 opening in the roof centered in the small drilled hole placed in th...

Page 31: ...31 P a g e Figure 21 1 2 3 4 5 13 15 9 10 11 12 50 FEET MAX...

Page 32: ...fireplace and its venting system Through this effort Mendota has been able to certify the use of Four 90 0 elbows The use of Four 90 0 elbows must meet some minimum prerequisites Prerequisite 1 The v...

Page 33: ...ree bottom tabs in glass frame bottom with slots in glass clips on firebox bottom Insert tabs into slots and center tabs in slots left to right 2 Center Glass Frame over Firebox left to right 3 After...

Page 34: ...leaks and gas pressures prior to installing facing materials Install fresh batteries in Wall Receiver and remote transmitter Follow Initializing the Sys tem for the first time instructions to synchro...

Page 35: ...i cations start with air shutter open to 3 8 After burner has been properly installed and operated for 20 minutes small additional adjustments to the air shutter may be ne cessary for final flame appe...

Page 36: ...ss should be cleaned periodically Exterior glass surface may be cleaned with cleaner as desired To clean interior surface of glass use soap and water CAUTION Do not use oven cleaner to clean glass Cle...

Page 37: ...eplace if necessary D Periodically check to verify that the vent system and vent cap are open and free of blockage E Before re installing glass have qualified service person check the operation of the...

Page 38: ...Remove Screws and lift out Burner Airbox Remove 8 screws and remove left side blower mount plate Main Orifice Pilot Hood Valve Pressure Regulator This conversion kit shall be installed by a qualified...

Page 39: ...wn 5 Remove the Burner Locate and Identify the Burner Orifice Spud The Orifice Spuds can be removed and installed using a deep well socket and ratchet WARNING Make certain to Secure the Brass fit ting...

Page 40: ...or failure to use only parts specifically ap proved with this appliance may result in property damage or personal injury AVERTISSEMENT Risque de dommages ou de blessures si les pi ces ne sont pas inst...

Page 41: ...or gas leaks with soap and water solution at all plumbing joints prior to placing this appliance into operation It is recom mended that all gas plumbing joints factory installed and field installed ar...

Page 42: ...u are derating this appliance at a high altitude also attach the High Altitude Deration Label supplied in the Owner s Manual Packet to this same surface Prior to attaching the labels fill in all the i...

Page 43: ...Flex CF Coupler 3 1 05 04 00050 SIT Pilot Assembly 4 2 65 14 00038 ORIFICE 38 5 1 05 02 00344 885 PROFLAME SIT VALVE 6 1 65 07 00753 Elbow 90 Deg 3 8 Flared Tube X 3 8 NPT Male Brass 7 1 65 07 00012 B...

Page 44: ...an Electrical Code Caution Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and danger ous operation and Verify proper operation after servicing Attentio...

Page 45: ...ts individual components are available through Johnson Gas Appliance Company Contact your dealer for more de tailed ordering information GLASS FRAME ASSEMBLY HA 78 00103 REPLACEMENT PARTS LIST ITEM PA...

Page 46: ...be found on the rating plate which is located inside the right side controls access door When contacting your dealer for any cleaning service or warranty service always provide the Model Number Seria...

Page 47: ...runs 1000 sealant must be used on inner joints at adjustable pipe sections CHECK FOR PROPER CLEARANCES TO COMBUSTIBLES VENT LOCATIONS Per Manual INSTALL PROPER SIZE GAS LINES CHECK FOR GAS LEAKS Per M...

Page 48: ...48 P a g e NOTES...

Page 49: ...49 P a g e TAPE SHUT JOHNSON GAS APPLIANCE COMPANY 520 E AVENUE N W CEDAR RAPIDS IA 52405 POSTAGE NEEDED...

Page 50: ...formance of any part of this limited warranty Mendota has the right to investigate and inspect the exact original Fireplace and entire installation without any alterations or tampering in the event a...

Page 51: ...51 P a g e Johnson Gas Appliance Company 520 E Avenue N W Cedar Rapids IA 52405 Mendota Hearth Division WEBPAGE www johnsongas com or www mendotahearth com...

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