Mendota D40 DEEP TIMBER Installation And Operating Instructions Manual Download Page 80

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85-03-01071

D30 DEEP TIMBER

Page

Owner Registration

After installation, Mendota fireplace owners must register with Mendota to qualify for the Lifetime Limited Warranty within 30 days.
Product registration will activate your Lifetime Limited Warranty.

Owners should complete the forms available at:

mendotahearth.com/warranty

Note: Your Mendota dealer can assist with warranty applications and information.

Summary of Contents for D40 DEEP TIMBER

Page 1: ...VOUS SENTEZ UNE ODEUR DE GAZ Ne pas tenter d allumer d appareil Ne touchez aucun interrupteur Ne pas vous servir des t l phones se trouvant dans le b timent o vous trouvez Appelez imm diatement votre...

Page 2: ...85 03 01071 D30 DEEP TIMBER Page I...

Page 3: ...nt of above and adjacent to this heater appliance can be too hot to touch As long as all required clearances to combustibles are met and the required finishing materials are used this appliance will p...

Page 4: ...13 3 2 6 1 1 Horizontal Clearance Reduction by 66 22 3 2 6 1 2 Horizontal Clearance Reduction by 50 22 3 2 8 4 1 Paint Types Approved for Use 26 3 2 8 4 2 Sealants Type Approved for Use 26 3 2 8 4 3...

Page 5: ...TIME LIGHTING INSTRUCTIONS 64 5 5 TO TURN OFF GAS TO FIREPLACE INSERT 65 5 6 FREQUENTLY ASKED QUESTIONS 66 5 7 WHAT MAINTENANCE IS REQUIRED 67 6 1 REQUIRED PERIODIC INSPECTIONS 69 6 2 CLEANING VIEWING...

Page 6: ...thorities for details on installation requirements The Mendota Fireplace insert must be vented to the outside in accordance with the latest edition of the National Fuel G as Code In the absence of loc...

Page 7: ...panneau un technicien agr WARNING Mendota gas fireplace inserts are heat producing appliances Do not burn wood paper or other materials in this fireplace insert This fireplace insert is designed as a...

Page 8: ...r of all obstacles and materials for servicing and proper operation Use only Mendota approved Screens Fronts and Trim Kits Due to high temperature the fireplace insert should be located out of traffic...

Page 9: ...gas fireplace insert heater is not for use with air filters Foyer au gaz vacuation Ne pas utiliser avec du combustible solide Keep burner and control compartment clean See installation and operating i...

Page 10: ...te Building Code 3 A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight 8 feet above grade directly in line with the exhaus...

Page 11: ...ns Chapter 3 1 1 This fireplace insert must be installed and serviced by a qualified installer service agency or the gas supplier Any adjustments to burner pilot logs or coal bed must be made by a qua...

Page 12: ...nal Curing Cycle With the fireplace insert still turned on from Step 2 Set the Fan Speed Control to the lowest setting If any new curing odors are detected continue to run the fireplace insert with th...

Page 13: ...2 MECHANICAL TECHNICAL REFERENCES Listing Label The listing label is in the air gap beneath the firebox behind the lower grill of the Fireplace insert It is secured to a chain and can be pulled out t...

Page 14: ...on labels are attached to this appliance body as required per code to inform you of important facts Make certain you heed all the warning and caution statements during installation and maintenance of...

Page 15: ...85 03 01071 D30 DEEP TIMBER Page 15 Figure 3 10 Figure 3 9...

Page 16: ...eplace insert or a Factory Built Zero Clearance Woodburning Fireplace insert see Re facing a Woodburning Fireplace insert 3 2 5 WARNING Do not attempt to install this Gas Fired Insert Heater inside an...

Page 17: ...H NAT GAS 30 000 19 900 BTUH L P GAS 29 000 16 200 ORIFICE SIZES Natural Gas 35 LPG 52 P 4 EFFICIENCY 78 6 FLUE VENTING 1 CO LINEAR 4 DIAMETER EXHAUST 4 DIAMETER AIR INLET APPROVED VENTS 10 Feet Minim...

Page 18: ...only No switches Fan Speed Controls or Light Dimmers are allowed in same circuit BURNER SYSTEM Stainless Steel Tubular burners BURNER AIR SHUTTER SYSTEMS Externally controllable Burner air shutter LO...

Page 19: ...e front face and starting at the Side Edge of this appliance is allowed Projections behind this 45 angle edge shaded area are allowed Note For every 1 this fireplace insert is raised off the floor the...

Page 20: ...ses thermal expansion of adjacently installed flooring and wall materials Vinyl floors and floating Engineered wood floors may warp if installed in front of this unit even when this fireplace insert i...

Page 21: ...tom face of this horizontal galvanized steel stud a heat rise barrier made from thick noncombustible mineral board must be installed in a manner which completely blocks heat from seeping and rising up...

Page 22: ...NPFA 211 Approved Install 20 gauge or heavier steel shield that provides at least a 1 active airspace on the combustible wall surface To provide for active airflow install at least 1 metal or ceramic...

Page 23: ...he noncombustible hearth pads can reach a temperature that is too hot to touch as high as 250o F This is considered normal Surround Face Temperatures Areas of the breastplate directly above the top co...

Page 24: ...utside the top convection air gap and as high as 210o F at the maximum allowed mantel protrusion level above the top convection air gap These temperatures can discolor polyester resin coated marble fa...

Page 25: ...frax Duraboard LD 1 2 1 100 Skamolex 475 600 700 VIP 12 HD 1 0 410 Promat Promafour 1 0 410 Gypsum or Plaster Board 1 2 0 450 Cement Board Hardibacker 500 1 2 0 200 Cement Board Hardibacker 1 4 0 130...

Page 26: ...e insert avoid off the shelf urethane sealants which may have modifier additives used to accelerate drying times and curing times Consult with a reputable paints and sealants supplier and acquire heat...

Page 27: ...d maximum operation temperatures Mendota Hearth will not be held liable for any adverse effects on a television or other products located near to a Mendota Hearth fireplace The drawings below show rec...

Page 28: ...above the fireplace The cavity shall be at least 6 inches taller and 6 inches wider than the television The cavity s bottom surface must be a minimum of 24 inches above the top air gap of this firepla...

Page 29: ...flex with spring spacers between the two flex pipes or converting to a B Vent single liner system Air Intake Liner Stubbing When existing wood burning chimney size is too small to run both 4 and 4 co...

Page 30: ...recommends that open masonry fireplace inserts should be swept at 1 8 of sooty buildup and sooner if there is any glaze present in the system This is considered to be enough fuel buildup to cause a ch...

Page 31: ...Top Figure 3 30 Stone Cap Chimney Top Figure 3 31 Concrete Cap Chimney Top For installation of this Insert s vent cap with chimneys that have an existing metal stone or concrete cap Figure 3 29 Figur...

Page 32: ...e terminated next to each other the minimum required distance between the vertical center line of the vent caps is 18 to prevent recirculation of exhaust from one vent cap outlet into the air intake o...

Page 33: ...rative cover on sides all of the vent cap 3 Fresh air openings shall be provided at a level equal to or below the fresh air openings in the vent cap The fresh air openings shall provide a minimum open...

Page 34: ...t loop and place the loop inside the lower convection chamber of this appliance Plug the extension cord s 3 prong plug into the newly installed junction box Notice Mendota wants to make you aware of c...

Page 35: ...e Fan which is wholly dependent on 110VAC power will not function Wall Thermostat System Diagram RECOMMENDED MAXIMUM LEAD LENGTH TWO WIRE WHEN USING WALL THERMOSTAT CP 2 SYSTEM WIRE SIZE MAX LENGTH 14...

Page 36: ...85 03 01071 D30 DEEP TIMBER Page 36 Blower System Wiring Diagram Figure 3 38 BLOWER SYSTEM WIRING DIAGRAM...

Page 37: ...THE POSSIBILITY OF CONTAMINANTS ENTERING THE GAS TRAIN ADHERE STRICTLY TO LOCAL AND NATIONAL CODES Gas Supply Line Sizing This Mendota Gas Fireplace Insert comes equipped with a 1 2 N P T Female inlet...

Page 38: ...he gas supply piping system by closing its equipment shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psi 3 5 kPa Drip Leg Require...

Page 39: ...ply line end to the left side of the wood burning fireplace insert cavity The gas valve and flexible gas connector supplied with this fireplace Insert will exit at the rear wall left edge or the left...

Page 40: ...the orifice hole size stamped on it LPG orifice size shall be 52 for all elevations Verify that the manifold gas pressure is within 10 0 WC 1 8 High Altitude De Rating If you are de rating this appli...

Page 41: ...nt flex run is required maximum allowed length is 35 Install Vent System Run both 4 exhaust and 3 air intake liners all the way to vent cap if existing chimney size allows Sealant is not required at v...

Page 42: ...casing the pallet and Fireplace insert To remove the outer box identify and remove four Philips head drywall screws that secure a cardboard L pincher at the bottom of each corner of the box Lift the o...

Page 43: ...lled inside the firebox The log set is contained within a foam packaging and placed inside the firebox A manual On Off switch is included and wired into the ignition system of this appliance What is n...

Page 44: ...E PROBLEMS ARE NOT COVERED UNDER MENDOTA WARRANTY Note When lifting this Insert more than 1 other support blocks will be required For all applications when you raise the unit more than 1 reline the en...

Page 45: ...check glass gasket condition and gasket seal any time the glass door is removed and when reinstalling glass door How To Replace Door 1 Center door in firebox opening Move door inward until the 3 slots...

Page 46: ...t LP Orifice and an LP conversion label Procedure to Convert Fireplace insert for LP Gas This fireplace insert arrives from the factory ready to burn natural gas If you intend to burn LP gas you must...

Page 47: ...o LPG and all the above steps have been completed light the main burners Main burner should now light IMMEDIATELY and flame should not lift off burner If there is any delay in ignition or if flame is...

Page 48: ...recommends that both exhaust and air intake flex liners be run all the way to the vent cap Seals between flex liners and unit top and vent cap must be permanent and as air tight as possible Never use...

Page 49: ...heet metal strap loop to the flex end of the liner s and tie a rope to it Two installers should proceed to the roof and drop the rope with weight on the end to make sure it goes all the way down and i...

Page 50: ...sket Plate Assembly create the seal between the Fireplace Insert Firebox and the Vent Adapter Box This gasket assembly must be installed as depicted in these instructions WARNING FAILURE TO INSTALL TH...

Page 51: ...firebox reach through the 4 hole on firebox ceiling and Slide the Vent adapter through Sock Gasket Assembly then slide this assembly through the 4 hole on firebox top Sock Gasket must contact firebox...

Page 52: ...em using 4 Exhaust Liner and 4 Air Intake Liner Coaxial Vent System using 4 Exhaust Liner and 6 Air Intake liner and a Natural Vent System B Vent System using a single 4 Exhaust Liner Select one Vent...

Page 53: ...the vent cap base plate or flashing to the Chimney Top Note It is required that the chimney top be permanently sealed to prevent cold air and water infiltration into the home The vent cap base plate o...

Page 54: ...ent flex to 4 starter collar employing one 4 hose clamp and a ratchet Position hose clamp close to the flashing plate Compress the flex as much as possible around the starter collar to obtain a tight...

Page 55: ...tion Manual Packet for this appliance Before installing this appliance in the ZC Woodburning Fireplace insert this label must be mechanically attached to the ZC Woodburning Fireplace insert floor usin...

Page 56: ...stall a Surround or Faceplate on the unit 5 Push Insert Body all the way into fireplace insert cavity until Surround or Faceplate touches the facing material 4 9 SURROUND FACEPLATE INSTALLATION NOTE F...

Page 57: ...ocate the 2 bags of coals and the log pieces Identify each log piece A F and the Large Chunk coals and Small coals per the diagrams on this page 1 Place Log A on rear shelf Two pins protruding down fr...

Page 58: ...1071 D30 DEEP TIMBER Page 58 3 Place log C behind on top of Log A and Log B as shown Wide end of Log C sits on top of Log A and the pin protruding up from top of Log B slides into a hole in the base o...

Page 59: ...85 03 01071 D30 DEEP TIMBER Page 59 4 Log D has a pin in its base This pin slides into a hole on the rear shelf right side The pin protruding upward from Log C slides into a hole in the base of Log D...

Page 60: ...Page 60 5 Place log E as shown below to the left side of the pilot light assembly Look at the diagram at the bottom of this page to determine the exact position of this log This log should use the cen...

Page 61: ...s glow Cycle on main burner to insure the flame runs smoothly around the curved section of the burner and lights front burner with no delays If there are any delays in ignition or flame movement it wi...

Page 62: ...ter adjustments can be made by the following procedure NOTE All adjustments to the air shutter setting must be made by a qualified installer service agency or the gas supplier Very small changes in sh...

Page 63: ...rts are a major aesthetic focus in any room In addition to offering the most realistic log details textures coloration and the most realistic wood fire options Mendota also offers a large array of int...

Page 64: ...ptly and that the flame runs smoothly around burner curve and promptly lights entire burner 7 With pilot operating install log module and coals see pg 34 38 With logs coals in place cycle the burner a...

Page 65: ...first two hours of operation NOTICE Initial start up will cause some NON TOXIC off gassing of adhesives binders paint etc Most nuisance odors will be eliminated after the first 2 hrs of operation how...

Page 66: ...rtment for assistance Where can I find the model and serial numbers When requesting service you will be asked to provide the model number and serial number to your Mendota dealer This information will...

Page 67: ...clean pilot light assembly 3 Visual check of pilot flames is required Pilot flame must overlap thermocouple tip and burner ignition ports always Especially for LP gas applications always verify visib...

Page 68: ...operation However some small areas of soot deposits on log surfaces are deemed acceptable If you observe large soot areas larger than 1 x1 on log surfaces or signs of sooting on the door glass usually...

Page 69: ...d to adjust for uneven fireplace insert floors and yield plumb Insert Body Use the leveling bolts only if the fireplace insert floor is more than out of level from one side to another or from front to...

Page 70: ...easured the firebox floor for level surface characteristics Tip the Insert body on its back on the wooden pallet Thread one leveling bolt in to each leveling bolt receiving fastener Thread the bolt in...

Page 71: ...ts and pilot assembly Remove logs coals and clean away any foreign matter lint Carbon etc on the burner and logs Be sure the burner ports are open Clean the pilot and under side of the logs for any Ca...

Page 72: ...Sulphur and other compounds which can damage the burner materials and the ceramic glass Use of unpurified gas will void the warranty for this product 6 6 PILOT OUTAGE AND RE LIGHTING If pilot goes ou...

Page 73: ...below the firebox remove hex nuts that secure the valve mounting plate to firebox floor Lift up and remove the entire assembly from the firebox Convection Blowers The convection blowers are mounted in...

Page 74: ...21 BLOWER LH Figure 6 3 D30 DEEP TIMBER BLOWER ASSEMBLIES Valve Assembly Replacement Parts Item 1 65 14 00035 NG Orifice 35 Item 2 65 14 00052 LPG Orifice 52 Item 2 05 04 00035 Pilot Assembly 3 way ho...

Page 75: ...S 3 REMOVE GLASS FROM FRAME 4 REMOVE AND DISCARD OLD GASKET 5 INSTALL NEW GASKET ON GLASS EDGES 6 PLACE GLASS IN FRAME 7 REPLACE RETAINER BRACKETS AND SECURE WTH NEW RIVETS The glass frame assembly an...

Page 76: ...n manual Burner flames are stable and are not lifting off burner Inform owner that an initial curing step is required Read and follow Mendota Fireplace and Insert Curing Instructions found on unit and...

Page 77: ...hermal breakage only STD Stainless Steel Burner Tubes Ceramic Burners STD All Castings EXT STD Valve Assembly and all gas control components Pilot Assembly Flame Sensor Spark Electrode Pilot Tubing Or...

Page 78: ...imed to be defective prior to processing or authorizing of any claim Failure to allow this upon request will void the warranty All warranty claims must be submitted by the dealer servicing the claim i...

Page 79: ...ot covered under the terms of this warranty 14 Freight damages for products or parts are not covered under the terms of the warranty 15 Products made or provided by other manufacturers and used in con...

Page 80: ...t register with Mendota to qualify for the Lifetime Limited Warranty within 30 days Product registration will activate your Lifetime Limited Warranty Owners should complete the forms available at mend...

Page 81: ......

Page 82: ...Johnson Gas Appliance Company 520 E Avenue NW Cedar Rapids Iowa 52405 Mendota Warranty Registration...

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