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Member's Mark REGAL04ALP Owner'S Manual Download Page 1

Owner's Manual

P80109002G - Date:

04/22/2004

Note to Consumer:

Leave this Owner's Manual in

a convenient place for future reference.

Important Note:

This grill is manufactured to

exact specifications. Model REGAL04ALP is
certified for use with LP gas and Model REGAL04ANG
is certified for use with Natural Gas.

You can not

convert this grill from one fuel type to the other.

For your safety, conversion kits are not available.
Any attempt to convert your grill will void your
warranty.

Liquid Propane Gas Grill

MODEL REGAL04ALP

Natural Gas Grill

MODEL REGAL04ANG

WARNING:

Read this Owner's Manual carefully and be sure your
gas  grill  is  properly  assembled,  installed  and
maintained.  Follow  all  leak  check  procedures
carefully in this manual prior  to grill operation.

Do

this even if the grill was club

assembled.

Failure

to follow these instructions could result in serious
bodily injury and/or property damage. This grill is
intended for outdoor use only and is not intended to be
installed in or on recreational vehicles or boats.

!

Note to Installer:

Leave this Owner's Manual with

the consumer after delivery and/or installation.

Grill Information Center:

If you have questions about assembly or grill operation, or if there are damaged or

missing parts when you unpack this unit from the shipping box, call us 8am - 4:30 pm CST,
Monday through Friday at:

1- 800-770-9769

MODEL REGAL04ALP SHOWN

Grand Hall Enterprise Co., Ltd.

9th Fl., No.298, Rueiguang Rd., Neihu,
Taipei, Taiwan (114)

Manufacturer:

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Summary of Contents for REGAL04ALP

Page 1: ...ly assembled installed and maintained Follow all leak check procedures carefully in this manual prior to grill operation Do this even if the grill was club assembled Failure to follow these instructions could result in serious bodily injury and or property damage This grill is intendedforoutdooruseonlyandisnotintendedtobe installed in or on recreational vehicles or boats Note to Installer Leave th...

Page 2: ...ies that is defective in material or workmanship Limited Warranty on Selected Grill Parts From the date of purchase for the designated time periods stated below the Manufacturer will replace the following grill parts if they are defective in material or workmanship You will be charged shipping and handling Lifetime of the grill Stainless steel parts except for discoloration due to normal use or ex...

Page 3: ...l gas NOTE The normal flow of gas through the Regulator and Hose Assembly can create a humming sound A low volume of sound is perfectly normal and will not interfere with operation of the grill If humming sound is loud and excessive you may need to purge air from the gas line or reset the Regulator excess gas flow device This purging proce dure should be done every time a new LP gas tank is connec...

Page 4: ... when it is disconnected The Quick Disconnect fitting can be installed horizontally or pointing downward DO NOT install the fitting with the opening pointing upward because the fitting could collect water and debris The Dust Covers plastic plugs provided with the Quick Disconnect help keep the open ends clean while disconnected The outdoor connector must be firmly attached to a ridged permanent co...

Page 5: ...tion As you unpack this gas grill from shipping box use the parts list to ensure all neces sary parts are included Inspect all parts for damage as you proceed Do not operate your grill if it appears damaged If you have questions during the assembly process call 8am 4 30 CST Monday through Friday 1 800 770 9769 CAUTION While it is possible for one person to unpack this gas grill obtain assistance f...

Page 6: ...Ref S172M04101 Battery AA scale 1 2 QTY 1 Ref P05301001A Wrench scale 1 4 QTY 1 Ref P05515005A Purpose of Component Qty to use Component Attaches Left Side Burner Frame and Right Side Shelf onto the Cart Secures the Spice Tray Panel on the Grill Bowl Secures the Side Burner Panel on the Grill Bowl Secures the NG Regulator on the Leg Tightens the Caster and Hex Head Screw Powers the Electric Ignito...

Page 7: ...owl and place them within easy reach for grill assembly 69 28 22 21 46 59 44 67 43 45 66 51 64 50 33 34 68 60 30 61 48 55 62 32 29 57 31 53 56 58 40 42 41 38 47 37 49 39 65 52 36 54 47 NG only 8 26 16 63 25 27 18 24 17 10 9 20 7 6 4 15 35 23 14 19 13 12 11 1 5 2 3 ...

Page 8: ...nel LPG NG Control Knob for Main Burner Control Knob for Back Burner Control Knob for Side Burner Control Knob Seat Control Knob Spring Electric Ignitor 4 port Battery AA Cart Rear Wind Shield Cart Rear Panel Side Shelf Right Spice Tray Lighting Stick Caster 3 in without Brake Caster 3 in with Brake Caster Bracket Door Left Door Right Door Handle Door Bracket LPG NG Cart Bottom Shelf LPG NG P00118...

Page 9: ...NG only Burner Air shutter Main NG only Hose 12ft NG Door Stop Plate NG only Door Magnet Cart Spice Basket LPG NG Side Burner Air shutter NG only Grease Tray Heat Shield Lower Hardware Pack LPG NG Owner s Manual Grill Cover Rotisserie Assembly For the repair or replacement parts you need Call our Grill Information Center 8am 4 30pm CST Monday through Friday at 1 800 770 9769 To make sure you obtai...

Page 10: ... 9 10 11 1 1 3 1 1 2 1 1 2 2 2 P05508004E P05508092F S196G06084 P05508091F P05508093F P05508090F P03307028A P07101008B S112G10124 S411G03084 S362G10124 Rot Screw 10 24x3 4 UNC QTY 2 Ref S112G10124 QTY REF PART DESCRIPTION Rotisserie Parts List Hardware for Rotisserie Rot Thumbscrew 3 8 x1 2 QTY 3 Ref S196G06084 Rot Washer QTY 2 Ref S411G03084 Rot Nut 10 24 QTY 2 Ref S362G10124 10 9 10 11 7 4 8 3 3...

Page 11: ...emaining two Hex Head Screws with Flange 1 4 x1 2 into the bottom two holes of the Side Shelf Bracket and thread them into the bottom two holes in the Grill Bowl Side Panel then tighten the four screws securely using the Wrench provided See Figure 1 Attach two Hex Head Screws with Flange 1 4 x1 2 into the top threaded holes on the Grill Bowl Side Panel above the Cart Legs Do not tighten these scre...

Page 12: ... inside of the Burner Tube as shown below before using your gas grill If the Burner Tube does not fit over the Valve Orifice lighting the Burner may cause an explo sion and or fire Figure 3A WARNING ORIFICE GAS VALVE 6 For Natural Gas Models attach the Regulator Bracket to Left Rear Cart Leg using 2 Phillips Head Screws 3 16 x 3 8 See Figure 5 below Figure 5 Natural Gas only EXTENSION HOSE REGULAT...

Page 13: ... should be approximately 3 16 If the gap is wider than 3 16 use a pair of long nose pliers and gently squeeze the Gas Collector Box until the gap is correct Return the Gas Collector Box to its original horizontal position secure the Inside Nut and try the Electrode Check again 5 If no clicking sound is heard check the following common causes Ignition AA battery not installed properly Electric wire...

Page 14: ... tank valve 1 4 to 1 2 open counterclockwise Use a soapy water solution to check all connections for leaks before attempting to light your grill See Checking for Gas Leaks on page 15 If a leak is found turn the Tank Valve off and do not use your grill until the leak is repaired Do this leak test even if the grill was club assembled IMPORTANT Before cooking on your grill the first time wash the Coo...

Page 15: ...pply connections Be sure the LP gas tank is filled or the Natural Gas Quick Disconnect Hose is attached to the gas source Check that the end of each Burner Tube is properly located over each Valve Orifice Make sure all gas connections are securely tightened Open the Grill Lid 1 2 3 4 WARNING If your smell gas Shut off gas supply to the gas grill Turn the Control Knobs to OFF position Extinguish an...

Page 16: ...lease call the Grill Information Center at 1 800 770 9769 Turn gas off at source and turn the Control Knobs to OFF Wait at least five minutes for gas to clear then retry Check gas supply and connections Repeat lighting procedure If your grill still fails to operate properly turn the gas off at source turn the Control Knobs to OFF then check the following If the grill fails to light properly 1 Misa...

Page 17: ... Collar and Bushing onto the the threaded end of the Spit Do not tighten the Collar Thumbscrew until the Rotisserie placed into your grill Last screw the Handle onto the threaded end of Rotisserie Spit as shown 3 Remove all components from the carton Attach the Motor Bracket on the outside of the right grill bowl panel Align the two holes of the Bracket with the threaded holes on the grill bowl Ti...

Page 18: ...ll to rotisserie cook depending on the size of meat you will place on the rotisserie Place a drip pan directly under the meat you are cooking The Bushing and Collar must always be used with this Rotisserie Motor Bracket Insert the assembled Rotisserie into Motor as shown below The Motor should be on the right side of your grill and the Handle on the left side Place the Bushing into the slot openin...

Page 19: ...he Rotisserie Handle 3 The use of accessory attachments on the Rotisserie is not recommended by the manufacture and may cause injuries Do not use this appliance for other than intended use 4 Neverline thebottom of yourGrill Bowl withaluminum foil sand or any grease absorbent substance 5 Should a grease fire occur turn the Burners and gas off and leave the Lid CLOSED until fire is out 6 To protect ...

Page 20: ...econnect the gas source and observe the Burner flame for correct operation 8 9 11 10 CAUTION Be sure your grill is OFF and cool before cleaning 1 Turn all Control Knobs to the full OFF position 2 Turn the LP gas Tank Valve to the full OFF position 3 Detach the LP gas Regulator assembly from your gas grill or disconnect the Quick Disconnect Hose from the gas source 4 Remove and clean the Flame Tame...

Page 21: ...rough the Burner Tube and inside the Burner several times removing any debris Use an air hose to force air through each Burner Tube The forced air should pass debris or obstructions through the Burner and out the ports To reduce the chance of FLASH BACK you must clean the Burner Tubes at least once a month in late summer or early fall when spiders are most active or when your grill has not been us...

Page 22: ...o encourage discoloration if the Lid is not cleaned prior to grill use Routine cleaning to remove dirt grease and oils will help discourage Lid discoloration In addition chlorine and other pool spa chemical can cause corrosion of stainless steel For this reason do not store your gas grill near a pool spa or in a shed or garage with pool chemicals Stainless Steel is prized for its rust free qualiti...

Page 23: ...cooled down after use Failure to comply with these instructions may result in serious bodily injury WARNING WARNING Direct Cooking The direct cooking method can be used with the supplied Cooking Grids and food placed directly over the lit grill Burners Direct Cooking requires the Grill Lid to be open This method is ideal for many recipes including deep frying searing and whenever you want meat pou...

Page 24: ...ntil done Poultry skin is fatty so you should expect some flare ups when using this direct method To minimize flare ups try grilling poultry using the indirect method Place the poultry on one side of the grill with the opposing Burners on medium heat and lower the grill Lid Grilling times will vary based on the size of your poultry Grilling Pork Turn Burners on high and preheat your grill 3 to 5 m...

Page 25: ...left or right side of your grill with the Burner lit on the opposite side and the grill Lid down In some instances you may want to grill vegetables and fruit directly over the heat using the supplied Cooking Grids Foods that work best with direct heat are relatively soft and require a short cooking time mushrooms zucchini tomatoes and skewered fruit such as apricots peaches pineapple strawberries ...

Page 26: ...Medium Well done Medium Well done Approximate Cooking Times 18 minutes per pound 23 minutes per pound 27 minutes per pound 18 minutes per pound 23 minutes per pound 27 minutes per pound 30 33 minutes per pound 20 25 minutes per pound 25 minutes per pound 10 minutes per pound 20 25 per pound 30 minutes 18 23 per pound 15 minutes Guide to Slow Roasting and Baking Techniques BAKINGTECHNIQUES From cas...

Page 27: ...distinctive delicious flavor You will find a variety of wood chips or pellets available for use in smoking grilled foods Pre soaking of wood chips may be required so read and follow the manufac turers instructions for preparation of smoking chips prior to use Guide to Smoking Note it is our experience that many smoking chip and pellet products do not actually produce a smoke but instead infuses th...

Page 28: ...ll remnants of fried foods by straining it through a fine metal sieve Once the oil is quite cool store it in a clean bottle for future use STIR FRYINGTECHNIQUES This method of cooking is popular around the world and can be easily accomplished outdoors on your grill It s a quick and healthful way of preparing a complete meal using meat poultry or seafood in infinite combinations with other interest...

Page 29: ... limited Warranty is in lieu of any other express or implied Warranty that may apply to this product This disclaimer of implied warranties may not apply to you because some states do not allow disclaimer of im plied Warranties LIMITED WARRANTY Grand Hall Enterprise Co Ltd 9th Fl No 298 Rueiguang Rd Neihu Taipei Taiwan 114 If you live in a state that does not allow disclaimer of implied Warranties ...

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