Member's Mark GAS0440AS Owner'S Manual Download Page 30

29

28

27

26

• Attach 

SIDE BURNER 

KNOB      

to valve stem

• 

Insert ignitor wire to back 
of valve

• Reinstall 

SIDE BURNER

NOTE: Make sure burner   
 venturi 

fi ts over    

 valve 

nozzle 

9

9

IGNITOR

WIRE

• Attach 

SIDE BURNER 

VALVE 

in control panel

• 

Slide valve downward 
and tighten 2 screws to 
lock into place

• Remove 

WING NUT

• Remove 

SIDE BURNER

WING NUT

Summary of Contents for GAS0440AS

Page 1: ...ESE WARNINGS AND INSTRUCTIONS ARE IGNORED READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS IN THIS MANUAL TO AVOID PERSONAL INJURY INCLUDING DEATH OR PROPERTY DAMAGE NOTICE TO INSTALLER LEAVE THESE INSTR...

Page 2: ...Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the appliance and immediately call your gas supplier or your fire department 1 Do not store or...

Page 3: ...Be alert to the possibility of serious bodily injury if the instructions are not followed Be sure to read and carefully follow all of the messages CAUTION Indicates a potentially hazardous situation w...

Page 4: ...ulator assembly and inspect for damage before use Never cook on the grill without the grease cup tray in position Keep any electrical supply cords away from water or heated surfaces DO NOT use water o...

Page 5: ...r grill is not in use Handle the tank with care Always secure the cylinder in an upright position Never connect an unregulated LP gas cylinder to your grill DO NOT expose LP gas cylinders to excessive...

Page 6: ...er has similar dimensions of the top and bottom rings The installation of this appliance must be in accordance with All applicable local codes or in the absence of local codes either National Fuel Gas...

Page 7: ...GAS CYLINDER TANK RUBBER SEAL INSPECTION Good Rubber Seal Damaged Rubber Seal HOSE REGULATOR SPECIFICATIONS AND INSTALLATION DO NOT attempt to connect grill as purchased for LP propane gas to any othe...

Page 8: ...e used 6 Remove the protective plastic cap from the cylinder valve 7 Check that the hose does not contain kinks does not contact sharp edges and does not contact surfaces that may become hot during us...

Page 9: ...hear a rushing sound or smell gas turn the gas off Tighten any leaking connections If leak is detected at connection nut and tightening does not stop leak reinspect propane tank rubber seal 5 Apply th...

Page 10: ...vice at 1 855 735 9922 Leak check all gas connections hose and propane tank See section on Leak Testing Ensure that all electrical supply cords are properly grounded Keep any electrical supply cord an...

Page 11: ...ol knob is in the OFF position 3 Push and hold down side burner control knob and SLOWLY 2 to 3 seconds turn to HIGH You should hear the igniter click Note Step 3 may need to be repeated 2 3 times to l...

Page 12: ...den flare ups may occur Excessive flare ups can over cook your food and cause a dangerous situation for you and your grill Excessive flare ups result from the build up of grease in your grill If this...

Page 13: ...otection against electrical shock This plug should be plugged directly into a properly grounded 3 prong receptacle Never cut or remove the grounding plug Any extension cord must also have a 3 prong re...

Page 14: ...e use of an abrasive plastic cleaning pad Use only in direction of brushed finish to avoid damage Do not use abrasive pad on areas with graphics Car wax may help protect the exterior finish of your gr...

Page 15: ...park electrodes from each burner 4 Remove cotter pin from each burner post 5 Carefully lift each burner up and away from valve openings 6 Use a narrow bottle brush or a stiff wire bent into a small ho...

Page 16: ...to the burners and could result in a burner tube fire or fire beneath the grill See Burner Assembly Maintenance under Proper Care and Maintenance If storing the grill outdoors cover the grill with a g...

Page 17: ...ted Reconnect wire or replace electrode wire assembly Wire is shorting sparking between ignitor and electrode Replace ignitor wire electrode assembly Bad ignitor Replace ignitor Grill does not get hot...

Page 18: ...nd Maintenance instructions GRILL COOKING TIPS CLEANLINESS Always wash hands thoroughly with soap and hot water prior to handling food and after handling raw meat uncooked poultry or seafood When usin...

Page 19: ...art Panel 1 Right Rear Leg 1 Cart Base 1 Door Assembly 4 Locking Casters 1 Tank Block Bar 2 Door Handles 1 Door Stop 1 Temperature Gauge 6 Accessory Hooks PARTS LIST 1 Grill Body Assembly 1 Left Side...

Page 20: ...Some bolts are pre assembled to the grill You may need to loosen some bolts partially while others may need to be removed to assemble parts 21 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 22 23...

Page 21: ...20 1 2 3 Remove 4 screws from DOOR HANDLES Attach DOOR HANDLES to DOOR ASSEMBLY with inserts 22 Remove 4 Screws 22 22 22 22 22 19 19 Remove 4 screws Remove 4 Screws...

Page 22: ...th 4 screws Removed in Step 3 Loosen 4 screws Attach BACK PANEL to REAR LEGS and with 4 screws Remove 2 screws Attach DOOR STOP with 2 screws 18 18 19 16 15 17 19 23 23 NOTE Before tightening keyhole...

Page 23: ...18 8 9 Remove 4 screws and brackets Attach BACK PANEL to CART BASE with 5 screws Removed in Step 7 7 Remove 5 screws Remove 5 Screws 18 16 16 22...

Page 24: ...EFT SIDE PANEL on cart assembly 13 13 20 Attach LEFT SIDE PANEL and BRACKETS with 2 screws Removed in Step 9 BRACKETS should extend above cart assembly Lock CASTERS Attach CASTERS to legs 13 20 13 20...

Page 25: ...ews Removed in Step 9 BRACKETS should extend above cart assembly Lock CASTERS Attach CASTERS to legs 14 20 20 14 Remove 1 screw from CART BASE and 1 screw from TANK BLOCK BAR Attach TANK BLOCK BAR to...

Page 26: ...25 15 Remove 6 screws from GRILL BODY 1 1 Set GRILL BODY on cart 1 1 14 Align GRILL BODY to cart Tighten 4 screws Removed in Step 14 Loosen 6 screws 1 1 16 Loosen 3 Screws Loosen 3 Screws...

Page 27: ...holes and tighten screws Install 2 screws Remove 4 Screws 2 4 4 4 2 18 Attach LEFT SIDE TABLE to GRILL BODY over keyholes Slide LEFT SIDE TABLE forward to align panels and tighten screws Insert screw...

Page 28: ...Loosen 2 Screws Loosen 2 screws Remove 4 screws Attach RIGHT FRONT PANEL to RIGHT SIDE TABLE Slide top screws into keyholes and tighten screws Install 2 screws 5 3 Remove 4 Screws 3 5 5 Loosen 2 Screw...

Page 29: ...RILL BODY over keyholes Slide RIGHT SIDE TABLE forward to align panels and tighten screws Insert screw Removed from Step 14 1 3 3 Insert 2 screws Removed from Step 20 1 3 1 3 24 25 Attach 3 ASSEMBLY H...

Page 30: ...r wire to back of valve Reinstall SIDE BURNER NOTE Make sure burner venturi fits over valve nozzle 9 9 IGNITOR WIRE Attach SIDE BURNER VALVE in control panel Slide valve downward and tighten 2 screws...

Page 31: ...30 31 29 Insert GREASE TRAY and GREASE CUP 11 12 11 12 Insert SIDE BURNER GRATE 10 10 30 12 12 12 Remove 2 screws from GREASE TRAY and move handle to outside Tighten screws...

Page 32: ...31 Model GAS0440AS Assembled 32 Install HEAT TENTS COOKING GRATES and WARMING RACK 6 7 8 6 7 8...

Page 33: ...riginal purchaser only and is not transferable or assignable to subsequent purchasers The Boltz Group requires reasonable proof of purchase Therefore we strongly recommend that you retain your sales r...

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