Member's Mark GAS0440AS Owner'S Manual Download Page 14

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WARNING:

 

If a bristle brush is used to clean any of the cooking surfaces, ensure no loose bristles remain  

 

 

on the cooking surfaces prior to grilling as loose bristles may attach to food.

CLEANING INTERIOR OF GRILL:

• 

We recommend cleaning off food residue immediately after cooking by gently scrubbing grates with wire bristle brush and 

then turning burners to HIGH for approximately 5 minutes. 

• 

Make sure coals are completely extinguished and the unit has adequately cooled before cleaning. 

•  Clean up of the grill after each use is required.

WARNING:

 

DO NOT leave grill unattended when grill is on. Wear oven mitts to protect from burns.

• 

The heat from the burners will burn off most food/grease residue from grates & heat tents and turn it to an ash like 
substance which will fall to the bottom of the fi rebox or grease tray. After the grill cools (approximately 30 minutes) remove 
grates and heat tents and brush the ash and any grease out of the fi rebox. Clean and replace grease cup. Inspect the 
heat tents for damage or deterioration before reinstalling in the grill. (Replacements can be ordered by calling 
1-855-735-9922.)

CAUTION:

 

DO NOT allow ash residue to remain on the grease tray or fi rebox as it could block proper grease  

 

 

 

drainage of the grill.

INTERIOR OF GRILL LID:

• 

Smoke will accumulate inside grill lid and may fl ake onto your food. Clean the inside of the grill lid with scrub brush and 
baking soda/water solution. Dry thoroughly. Do not mistake this for paint. The interior of gas grill lids are not painted.

MAINTAINING EXTERIOR OF GRILL:

• 

To protect your grill from excessive rust, the unit must be kept clean and covered at all times when not in use.

• 

Painted surfaces. Wash with mild detergent or non-abrasive cleaner and warm soapy water.

• 

Stainless steel surfaces. To maintain your grill’s appearance, wash with mild detergent and warm soapy water and wipe 
dry with a soft cloth after each use. Baked-on grease deposits may require the use of an abrasive plastic cleaning pad. 
Use only in direction of brushed fi nish to avoid damage. Do not use abrasive pad on areas with graphics. Car wax may 
help protect the exterior fi nish of your grill.

• 

Porcelain surfaces. Because of glass-like composition, most residue can be wiped away with a solution of baking soda 
and water or specially formulated cleaner. Use non-abrasive scouring powder such as baking soda for stubborn stains. 

• 

Plastic and rubber parts. Wash with warm soapy water and wipe dry. Do not use citrisol, abrasive cleaners, degreasers or 
a concentrated grill cleaner on plastic parts. Damage to and failure of parts can result.

RUST:

• 

Discoloration, rust and rust pits can occur as a result of high cooking temperatures, acidic marinades, grease fi res and 
exposure to coastal climates or other natural elements.

• 

Rust spots on the interior surface can be buffed, cleaned, then lightly coated with vegetable oil or vegetable oil spray to 
minimize rusting.

• 

Never use cleaners containing chlorine or store swimming pool supplies or chemicals in cart compartment as chlorine 
promotes rust.

PROPER CARE & MAINTENANCE:

BURNER CLEANING AND MAINTENANCE:

• 

Keep the appliance free and clear of combustible materials, gasoline and other fl ammable vapors and liquids.

• 

Keep the ventilation openings of the cylinder enclosure free and clear of debris.

• 

Visually check burner fl ames for proper operation (see pictorial in “Burner Assembly/Maintenance” under Proper Care and 
Maintenance). Spiders or other insects can nest in the burner causing gas blockage. 

• 

For safe grilling and peak performance of your grill, perform these checks at least twice per year or after extended 
periods of storage.

• 

Be sure to tighten up all hardware (nuts, bolts, screws, etc.) at least twice per year.

CAUTION: 

Some parts may contain sharp edges. Wear protective gloves if necessary.

• 

Remove the cooking grills, heat distribution plates, and burners from inside your grill. Use a brush with hot water and 
detergent to remove excess residue. NEVER use a commercial oven cleaner. Rinse completely with water. Towel dry and 
replace all components as described in the assembly instructions.

Summary of Contents for GAS0440AS

Page 1: ...ESE WARNINGS AND INSTRUCTIONS ARE IGNORED READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS IN THIS MANUAL TO AVOID PERSONAL INJURY INCLUDING DEATH OR PROPERTY DAMAGE NOTICE TO INSTALLER LEAVE THESE INSTR...

Page 2: ...Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the appliance and immediately call your gas supplier or your fire department 1 Do not store or...

Page 3: ...Be alert to the possibility of serious bodily injury if the instructions are not followed Be sure to read and carefully follow all of the messages CAUTION Indicates a potentially hazardous situation w...

Page 4: ...ulator assembly and inspect for damage before use Never cook on the grill without the grease cup tray in position Keep any electrical supply cords away from water or heated surfaces DO NOT use water o...

Page 5: ...r grill is not in use Handle the tank with care Always secure the cylinder in an upright position Never connect an unregulated LP gas cylinder to your grill DO NOT expose LP gas cylinders to excessive...

Page 6: ...er has similar dimensions of the top and bottom rings The installation of this appliance must be in accordance with All applicable local codes or in the absence of local codes either National Fuel Gas...

Page 7: ...GAS CYLINDER TANK RUBBER SEAL INSPECTION Good Rubber Seal Damaged Rubber Seal HOSE REGULATOR SPECIFICATIONS AND INSTALLATION DO NOT attempt to connect grill as purchased for LP propane gas to any othe...

Page 8: ...e used 6 Remove the protective plastic cap from the cylinder valve 7 Check that the hose does not contain kinks does not contact sharp edges and does not contact surfaces that may become hot during us...

Page 9: ...hear a rushing sound or smell gas turn the gas off Tighten any leaking connections If leak is detected at connection nut and tightening does not stop leak reinspect propane tank rubber seal 5 Apply th...

Page 10: ...vice at 1 855 735 9922 Leak check all gas connections hose and propane tank See section on Leak Testing Ensure that all electrical supply cords are properly grounded Keep any electrical supply cord an...

Page 11: ...ol knob is in the OFF position 3 Push and hold down side burner control knob and SLOWLY 2 to 3 seconds turn to HIGH You should hear the igniter click Note Step 3 may need to be repeated 2 3 times to l...

Page 12: ...den flare ups may occur Excessive flare ups can over cook your food and cause a dangerous situation for you and your grill Excessive flare ups result from the build up of grease in your grill If this...

Page 13: ...otection against electrical shock This plug should be plugged directly into a properly grounded 3 prong receptacle Never cut or remove the grounding plug Any extension cord must also have a 3 prong re...

Page 14: ...e use of an abrasive plastic cleaning pad Use only in direction of brushed finish to avoid damage Do not use abrasive pad on areas with graphics Car wax may help protect the exterior finish of your gr...

Page 15: ...park electrodes from each burner 4 Remove cotter pin from each burner post 5 Carefully lift each burner up and away from valve openings 6 Use a narrow bottle brush or a stiff wire bent into a small ho...

Page 16: ...to the burners and could result in a burner tube fire or fire beneath the grill See Burner Assembly Maintenance under Proper Care and Maintenance If storing the grill outdoors cover the grill with a g...

Page 17: ...ted Reconnect wire or replace electrode wire assembly Wire is shorting sparking between ignitor and electrode Replace ignitor wire electrode assembly Bad ignitor Replace ignitor Grill does not get hot...

Page 18: ...nd Maintenance instructions GRILL COOKING TIPS CLEANLINESS Always wash hands thoroughly with soap and hot water prior to handling food and after handling raw meat uncooked poultry or seafood When usin...

Page 19: ...art Panel 1 Right Rear Leg 1 Cart Base 1 Door Assembly 4 Locking Casters 1 Tank Block Bar 2 Door Handles 1 Door Stop 1 Temperature Gauge 6 Accessory Hooks PARTS LIST 1 Grill Body Assembly 1 Left Side...

Page 20: ...Some bolts are pre assembled to the grill You may need to loosen some bolts partially while others may need to be removed to assemble parts 21 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 22 23...

Page 21: ...20 1 2 3 Remove 4 screws from DOOR HANDLES Attach DOOR HANDLES to DOOR ASSEMBLY with inserts 22 Remove 4 Screws 22 22 22 22 22 19 19 Remove 4 screws Remove 4 Screws...

Page 22: ...th 4 screws Removed in Step 3 Loosen 4 screws Attach BACK PANEL to REAR LEGS and with 4 screws Remove 2 screws Attach DOOR STOP with 2 screws 18 18 19 16 15 17 19 23 23 NOTE Before tightening keyhole...

Page 23: ...18 8 9 Remove 4 screws and brackets Attach BACK PANEL to CART BASE with 5 screws Removed in Step 7 7 Remove 5 screws Remove 5 Screws 18 16 16 22...

Page 24: ...EFT SIDE PANEL on cart assembly 13 13 20 Attach LEFT SIDE PANEL and BRACKETS with 2 screws Removed in Step 9 BRACKETS should extend above cart assembly Lock CASTERS Attach CASTERS to legs 13 20 13 20...

Page 25: ...ews Removed in Step 9 BRACKETS should extend above cart assembly Lock CASTERS Attach CASTERS to legs 14 20 20 14 Remove 1 screw from CART BASE and 1 screw from TANK BLOCK BAR Attach TANK BLOCK BAR to...

Page 26: ...25 15 Remove 6 screws from GRILL BODY 1 1 Set GRILL BODY on cart 1 1 14 Align GRILL BODY to cart Tighten 4 screws Removed in Step 14 Loosen 6 screws 1 1 16 Loosen 3 Screws Loosen 3 Screws...

Page 27: ...holes and tighten screws Install 2 screws Remove 4 Screws 2 4 4 4 2 18 Attach LEFT SIDE TABLE to GRILL BODY over keyholes Slide LEFT SIDE TABLE forward to align panels and tighten screws Insert screw...

Page 28: ...Loosen 2 Screws Loosen 2 screws Remove 4 screws Attach RIGHT FRONT PANEL to RIGHT SIDE TABLE Slide top screws into keyholes and tighten screws Install 2 screws 5 3 Remove 4 Screws 3 5 5 Loosen 2 Screw...

Page 29: ...RILL BODY over keyholes Slide RIGHT SIDE TABLE forward to align panels and tighten screws Insert screw Removed from Step 14 1 3 3 Insert 2 screws Removed from Step 20 1 3 1 3 24 25 Attach 3 ASSEMBLY H...

Page 30: ...r wire to back of valve Reinstall SIDE BURNER NOTE Make sure burner venturi fits over valve nozzle 9 9 IGNITOR WIRE Attach SIDE BURNER VALVE in control panel Slide valve downward and tighten 2 screws...

Page 31: ...30 31 29 Insert GREASE TRAY and GREASE CUP 11 12 11 12 Insert SIDE BURNER GRATE 10 10 30 12 12 12 Remove 2 screws from GREASE TRAY and move handle to outside Tighten screws...

Page 32: ...31 Model GAS0440AS Assembled 32 Install HEAT TENTS COOKING GRATES and WARMING RACK 6 7 8 6 7 8...

Page 33: ...riginal purchaser only and is not transferable or assignable to subsequent purchasers The Boltz Group requires reasonable proof of purchase Therefore we strongly recommend that you retain your sales r...

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