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  23

 

USING THE SMOKER DRAWER 

Smoking gives food a distinctive, delicious flavor. You will find a variety of wood chips or pellets available for 
use in smoking grilled foods.  Start your grill and allow it to reach the desired cooking temperature for the food 
you are grilling.  Wear an insulated cooking mitt and pull the Smoker Drawer out of the grill and fill with your 
prepared smoking chips. Dried herbs and spices may also be added to produce different flavors.  Return the 
Smoker Box to the grill and the heat will produce smoke and season the food. 

 

HELPFUL HINT 

You can reduce the strength of the smoke flavor by only smoking for half or three quarters of the cooking time. 
The heat required for smoking is normally low to medium.

 

 
KNOWING WHEN THE FOOD IS DONE

 

We strongly recommend using a meat thermometer.  Food cooked on a grill can brown very fast on the outside, 
well before it’s cooked on the inside.  Many factors can influence cooking times, including wind, outdoor 
temperatures, and altitude.  Therefore, it’s best to use a meat thermometer to ensure your food has cooked long 
enough.  Check with your specific recipe, but for general guidelines: 

1.  Hamburgers, sausages, and all ground meat should reach 160

°

F (71

°

C). 

2.  Beef should reach 145

°

F (63

°

C) for medium rare 

3.  Veal should reach 160

°

F (71

°

C) for medium and lamb should reach 145

°

F (63

°

C) for medium rare. 

4.  Pork should reach 160

°

F (71

°

C). 

5.  Poultry should reach 180

°

F(82

°

C), or 170

°

F(77

°

C) for boneless pieces. 

 
GRILLING TIPS AND TRICKS 

1.  Always “Preheat” your grill before cooking.  Light all main burners, turn to “HI”, and close the lid until 

the thermometer reads over 500

°

F (260

°

C), which should be 5 to 10 minutes.  Then adjust the burner 

control knobs to the proper temperature.  Note that no preheating is necessary for the side burner. 

2.  The thermometer measures the temperature at the top of the lid.  The temperature down by the cooking 

grates is generally somewhat warmer. 

3.  Mother Nature can impact your grilling times.  Allow more cooking time for cold, wind, and higher 

altitudes.  We recommend you place the grill in an area protected from much wind. 

4.  Trim away any excess fat from meat to reduce flare-ups. 
5.  Keep similar size portions together so that they cook more evenly. 
6.  Generally speaking, the more food on the grill, the longer the cooking time. 
7.  Be aware when using the Direct cooking method, as food can easily become overcooked, burned, or dry 

out.  Food may require more turning, or sometimes, may need to be moved off the flame. 

8.  Larger pieces of meat generally require more cooking time per pound than smaller pieces of meat. 
9.  If a major flare-up, or too many flare-ups occur, turn off the gas, move the food away from the flare-up, 

and close the hood.  Restart the grill once the flare-up has died down. 

10. Turn foods infrequently.  Generally, only turn a steak once during cooking. 
11. Use tongs rather than a fork when turning the food on the grill.  Less juice will be lost that way. 
12. Know your sauce and when to apply.  Oil and vinegar based sauces can be brushed on any time.  Sugar 

based sauces like barbecue sauce should be applied during the last few minutes of cooking. 

13. A timer can help you keep from over-cooking the food. 
14. Use insulated protective mitts or potholders when working around a grill in operation. 
15. Use a small amount of cooking oil on the cooking grates before heating to reduce foods sticking on the 

grates. 

 

 

Summary of Contents for BQ05046-6

Page 1: ... grill 4 Keep this Grill Guide for future reference 5 Contact 1 800 933 0527 should you need assembly assistance or have any questions THIS GRILL IS FOR OUTDOOR USE ONLY If stored indoors then detach and leave propane cylinder outside STOP Missing A Part No Need Back To The Store The store where you made the purchase does not stock parts for this item If you need parts whether they are missing or ...

Page 2: ... type of fuel for this grill other than LP gas 6 Only use the pressure regulator with a type 1 connector that is supplied with this gas grill 7 Before each use check the gas hose for excessive abrasion or wear or cuts Replace a hose assembly showing those signs with the hose assembly specified in the parts list before using the grill WARNING Combustion by products produced when using this product ...

Page 3: ...23 Trouble Shooting Guide 24 Frequently Asked Questions 25 Write down here and keep for future reference Date of Purchase _________________ Serial Number ___________________ The serial number may be found on the placard located on the back of the grill BQ05046 6 Sam s Club 608 Southwest 8th Street Bentonville AR 72712 1 888 746 7726 Visit us at www samsclub com ...

Page 4: ...uct or normal wear and tear This limited warranty will not apply to any grill used for commercial use This limited warranty is the sole warranty given by the manufacturer and is in lieu of all other warranties express or implied including implied warranty of merchantability or fitness for a particular purpose Neither manufacturer dealers nor the retail establishment selling this product have any a...

Page 5: ... pallet on the bottom 5 Lay all parts and hardware out and ensure you have everything listed on the Parts and Hardware page before you begin assembly See the Customer Support Page for contact information should any parts be damaged or missing 6 A Phillips Head Screwdriver has been provided for assembly You should not need any additional tools 7 Do not use a Power Screwdriver for assembly as you co...

Page 6: ... Heat Shield Left Support 80 Cylinder Tray 27 Side Burner 81 Cylinder Tray Handle 28 Side Burner Inside Frame 82 Right Front Cabinet Support 29 Side Burner Grate 83 Drawer Front Crossbar 30 Side Burner Shelf Frame 84 Center Front Cabinet Support 31 Side Burner Cover 85 Left Front Cabinet Support 32 Rotisserie Motor 86 Cabinet Crossbar 33 Rotisserie Spit w Forks and Counterweight 87 Right Control P...

Page 7: ...7 Detail Parts List ...

Page 8: ...at Diffuser 3 Pcs Cooking Grate 3 Pcs Warming Rack 1 Pc Spit 1 Pc Rotisserie Motor 1Pc Meat Fork 2 Pcs Counterweight 1 Pc BQ05046 6 Assembly Hardware List A AA Size Battery 1 Pc B Spit Washer 2 Pcs C Spit Handle 1 Pc D Spit Bushing 1 Pc ...

Page 9: ...ing of Front on the Heat Diffusers were placed on the front and their sides fit into the slots on the front and back of the firebox to secure them in place STEP 2 Insert the 3 Stainless Steel Cooking Grates into the firebox The grates sit on the front and back lips of the firebox ...

Page 10: ...g rack fit down into the slots to secure it in place STEP 4 Slide the Rotisserie Motor onto the mounting bracket on the right side of the firebox sidewall Note We recommend you store the Rotisserie Motor in one of the drawers when not in use Do not use the Rotisserie Motor in rain or expose to moisture ...

Page 11: ...r end as shown in Insert 2 Tighten the screws on the Meat Forks to keep them from moving Use caution as the Spit and Meat Forks are sharp STEP 6 Slide the Spit Assembly into place by inserting the pointed end into the rotisserie motor Insert 2 and placing the bushing into its bracket on the left firebox sidewall Insert 1 Note We recommend you store the Counterweight and Forks in a drawer when not ...

Page 12: ...emove any labels and additional packing material from the grill Be sure to clean all foam packing material out of all areas Congratulations Your grill is now fully assembled Please proceed and read the General Information and Operation portion of the Grill Guide before attempting to hook up the LP gas cylinder or operating your grill WARNING Do not dispose of batteries in a fire Batteries may leak...

Page 13: ...r or other flammable material in the storage area of this grill 12 Do not use charcoal briquettes lava rock or any type of ceramic product in this grill LP Gas and Cylinder Information Your new gas grill operates on LP Liquid Propane Gas It is odorless colorless and non toxic when produced You can smell LP gas as it has been given an odor similar to rotten cabbage for your safety Your grill uses t...

Page 14: ... use an open flame to check for leaks 1 Test outside in a well ventilated area 2 Use a paintbrush and a solution of 50 liquid soap and 50 water Do not use cleaning agents and they can damage the fuel supply parts 3 Brush liquid onto areas highlighted with arrows 4 Bubbles indicate a leak WARNING 1 Never store any extra cylinders under or near your grill 2 Never fill your cylinder over 80 full by w...

Page 15: ...inet 3 Unhook the LP cylinder support ring and lower it down over the neck of the LP cylinder Reattach the hook to secure 4 Lock the LP cylinder tray in place by turning the LP cylinder tray stopper to a right angle TO CONNECT THE CYLINDER TO THE REGULATOR AND HOSE 1 Be sure the LP cylinder is OFF by turning the hand wheel clockwise until it stops 2 Place the cylinder into the base cabinet shelf o...

Page 16: ...clockwise WARNING 1 Do not connect this grill to any unregulated sources of propane 2 Before each use check the gas hose for excessive abrasion or wear or cuts Replace a hose assembly showing those signs with the hose assembly specified in the parts list before using the grill Inspect the hose assembly by opening the cabinet door underneath the side burner and following the regulator hose up to it...

Page 17: ...ontrol knob of the burner you wish to light and turn left to HI LIGHT You will hear a click as a spark is sent to the burner If the burner does not light then turn back to Off and repeat this procedure Continue this process until the burner lights 5 Use the Manual directions if it still will not light 6 When lit turn the burner control knob to its desired heat setting FOR YOUR SAFETY 1 Minimum cle...

Page 18: ...s the electronic ignition is working 6 If the burner does not light within 5 seconds turn the burner control knob to Off Wait 5 minutes for the gas to clear and repeat the above procedure Use the Manual directions if it still will not light 7 On the back burner continue to push and hold the electronic ignition button and control knob on HI LIGHT 3 to 5 seconds after the back burner is lit so that ...

Page 19: ... we recommend you clean your burners at least twice a year or before use if the grill has not been used in over one month WARNING 1 Do not clean any part of your barbecue grill in a self cleaning oven 2 Do not use oven cleaners abrasive kitchen cleaners cleaners that contain citrus products or mineral spirits 3 Do not use any type of steel bristled brush 4 Clean your grill regularly to prohibit gr...

Page 20: ...and have a minimal amount of noise Some yellow tips are OK if under one inch New burners sometimes have oil residue which will cause yellow flame when burning off Variations in gas supply altitude weather and other factors can all impact burner performance Older grills can also show more yellow flame as food deposits oils and fats can build up BURNER ADJUSTMENTS Each burner is adjusted and tested ...

Page 21: ... is cooked directly over the heat Food is placed in between the burners for indirect cooking DIRECT used for preheating and searing Use Direct cooking to sear meats This helps to keep food moist by locking in juices Some food such as steak is first seared using Direct cooking and then finished cooking using the Indirect method This is generally used for quicker cooking foods Preheat the grill to 5...

Page 22: ...the food you are cooking 8 Plug in the rotisserie motor and turn On Ensure the spit is rotating freely and evenly Adjust the meat and counterweight as necessary Turn Off once balanced 9 Open the hood and light the back burner following instructions earlier in this Grill Guide 10 Close the hood and adjust the burner control knob for the back burner to the setting you prefer 11 Turn the motor Off wh...

Page 23: ...ermometer reads over 500 F 260 C which should be 5 to 10 minutes Then adjust the burner control knobs to the proper temperature Note that no preheating is necessary for the side burner 2 The thermometer measures the temperature at the top of the lid The temperature down by the cooking grates is generally somewhat warmer 3 Mother Nature can impact your grilling times Allow more cooking time for col...

Page 24: ...der webs etc do not block them Clean if necessary Inspect under the control panel to be sure the burners are aligned properly with the valves IRREGULAR FLAME OR YELLOW FLAME 1 New burner may have residual oil which will burn off 2 Tubes in burners are blocked Remove and clean 3 Burners have a high grease or dirt build up Remove and clean 4 Burners are not aligned properly with the valves Inspect u...

Page 25: ...rust resistance Our grills use only 304 series stainless steel 304 series stainless steel is not magnetic where 430 series stainless steel is How are your grills tested Our grills are tested and certified by CSA a leading worldwide independent testing center to meet or exceed various CSA and ANSI standards along with various performance standards The burners and gas line in each grill are also ind...

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