Mega Electronics 27-4007-A3 Processing Instructions Download Page 14

9

.

 

Your

 

wet

 

plate

 

can

 

now

 

be

 

placed

 

in

 

your

 

etching

 

machine,

 

which

 

should

 

use

 

Ferric

 

Chloride

 

Solution

 

with

 

a

 

S.G.

 

of

 

1.38

 ‐

1.42

 

for

 

ferrous

 

metals

 

and

 

a

 

S.G.

 

of

 

1.3

 

 

1.34

 

for

 

non

ferrous

 

metals

 

(N.B.

 

Non

ferrous

 

metals

 

can

 

also

 

be

 

etched

 

in

 

the

 

higher

 

S.G

 

ferric

 

without

 

any

 

problems).

  

Also

 

please

 

ensure

 

that

 

the

 

S.G

 

of

 

the

 

solution

 

does

 

not

 

exceed

 

1.45,

 

if

 

this

 

happens

 

dilute

 

it

 

down

 

to

 

1.42

 

with

 

water.

   

To

 

check

 

the

 

S.G.

 

use

 

our

 

hydrometer

 

set

 

(Mega

 

Part

 

No:

 

500

174

11)

  

 

In

 

Spray

 

Etchers

 

always

 

run

 

the

 

pump

 

for

 

3

4

 

minutes

 

before

 

doing

 

checks

 

for

 

both

 

S.G.

 

and

 

acidity

 

(see

 

below)

 

 

It

 

is

 

also

 

important

 

to

 

keep

 

the

 

acidity

 

of

 

the

 

solution.

  

This

 

can

 

be

 

checked

 

from

 

time

 

to

 

time

 

by

 

taking

 

5

10ml

 

of

 

solution

 

and

 

adding

 

it

 

to

 

50

 

times

 

the

 

amount

 

of

 

water

 

in

 

a

 

clear

 

jug

 

or

 

beaker.

 

The

 

ferric

 

should

 

look

 

a

 

clear

 

to

 

green

 

colour,

 

however

 

if

 

it

 

appears

 

to

 

be

 

cloudy

 

with

 

particles

 

floating

 

in

 

it

 

then

 

add

 

1%

 

by

 

volume

 

36%

 

Hydrochloric

 

Acid.

 

 

 

MOST

 

IMPORTANT:

   

PLEASE

 

ENSURE

 

THAT

 

IF

 

YOU

 

NEED

 

TO

 

DO

 

MORE

 

THAN

 

ONE

 

PASS

 

THROUGH

 

THE

 

ETCHING

 

CHAMBER,

 

DO

 

NOT

 

RINSE

 

IT

 

BETWEEN

 

PASSES

 

AS

 

THIS

 

CAUSES

 

THE

 

DRY

 

FILM

 

TO

 

SHRINK

 

AND

 

STEPS

 

IN

 

THE

 

ETCHING.

 

 
 

As

 

a

 

general

 

point

 

 

Fresh

 

etchant

 

will

 

etch

 

stainless

 

steel

 

at

 

about

 

12

 

microns

 

a

 

minute

 

and

 

brass

 

and

 

copper

 

at

 

about

 

30

 

microns

 

a

 

minute.

  

Obviously

 

this

 

will

 

slow

 

down

 

as

 

the

 

etchant

 

becomes

 

more

 

saturated

 

with

 

metal.

  

Normally

 

when

 

the

 

etch

 

time

 

is

 

double

 

the

 

time

 

to

 

get

 

the

 

same

 

depth,

 

you

 

need

 

to

 

replace

 

the

 

etchant.

 

 

For

 

the

 

disposal

 

of

 

spent

 

chemicals,

 

please

 

contact:

 

Richard

 

Spreadbury

 

of

 

J&G

 

Environmental

 

Ltd.

  

Telephone:

 

07970

 

204845/

 

email:

 

sales@jg

environmental.com

 

and

 

let

 

them

 

know

 

that

 

you

 

are

 

our

 

customer.

 

 

10

.

 

Remove

 

the

 

plate

 

from

 

the

 

etching

 

machine

 

and

 

wash.

 

 

11.

 

STRIPPING

 

Using

 

our

 

stripper,

 

diluted

 

4

 

parts

 

water

 

with

 

1

 

part

 

stripper,

 

place

 

the

 

plate

 

in

 

the

 

stripper

 

either

 

in

 

a

 

tray,

 

dip

 

tank

 

or

 

spray

 

process

 

and

 

leave

 

until

 

all

 

the

 

dry

 

film

 

resist

 

has

 

been

 

removed.

 

If

 

the

 

stripper

 

is

 

heated

 

to

 

45°C

 

it

 

will

 

work

 

much

 

more

 

quickly.

 

 

12.

 

Remove

 

the

 

plate

 

from

 

the

 

stripper

 

and

 

then

 

wash

 

and

 

dry

 

it.

 

 

Your

 

plate

 

is

 

now

 

ready

 

to

 

be

 

filled,

 

cut

 

etc.

 

 

 

DRY

 

FILM

 

STORAGE

 

CONDITIONS

 

Store

 

between

 

15°C

 

 

20°C

 

with

 

a

 

relative

 

humidity

 

of

 

40

60%

 

 
 
 
 
 

Page 14

Summary of Contents for 27-4007-A3

Page 1: ...inators enable the user to apply Dry Film Photo Resist and Dry Film Solder Resist sheets to a wide range of materials such as Copper PCB Laminatres Stainless Steel and Brass etc For one off or very sm...

Page 2: ...ard Do not open No user serviceable parts inside Refer servicing to qualified service personnel WARNING THE FOLLOWING WARNING MAYBE FOUND ON THE PRODUCT SAFETY ALERT SYMBOL PRECEDES EACH SAFETY MESSAG...

Page 3: ...C Motored Fan Driving Motor D C Gear Motor Regular Cleaning is easy but essential As the first sign of adhesive deposit on work pass some plain copier paper backwards and forwards through the heated r...

Page 4: ...Page 4 Functions and operations of Control Panel Mega Electronics Ltd Tel 44 0 1223 893900...

Page 5: ...Page 5 Mega Electronics Ltd Tel 44 0 1223 893900...

Page 6: ...used for photoresist applications COLD For laminating copper clad PCB material and thin metal up to 0 8m thick set the temperature to 110 C and the speed to 2 HOT Speed 0 will be displayed on LCD and...

Page 7: ...ature can be adjusted manually between 0 C 160 C and cannot be set below or above the range MEAS Current temperature of roller is displayed while this MEAS key is pressed It is displayed for 3 seconds...

Page 8: ...aminated must be completely clean PCB laminates should be mechanically scrubbed clean with a Mega part 500 017 Scouring pad or Mega part 900 009 Scrub Block Other metals should be cleaned by immersing...

Page 9: ...Polyester Protective Film MATERIAL TO BE LAMINATED 2 3cms 1cm 1cm 1cm BACKING CARD Direction of Feed MATERIAL TO BE LAMINATED PLEASE NOTE The dimensions shown are as a guide only and are not absolute...

Page 10: ...film with both hands up against the edge of the plastic front edge of the roller cover firmly to ensure film is kept tensioned as it is going through the Laminator see figure 3 below MEAS Do not hold...

Page 11: ...172 2 1320 Acid Cleaner for 5 minutes at 40 45 C or 7 8 minutes cold This is absolutely essential to achieve a good bond of dry film It is also very important to thoroughly wash the plate to ensure a...

Page 12: ...d use our 1302LF mixed at 2 parts water to 1 part 1302LF The temperature should be 45 C and the conveyor speed set so that the plate is in the process chamber for 2 2 minutes 2 Remove the plate from t...

Page 13: ...om place it in a bag drawer or black bag bin liner to ensure it cannot be exposed Leave the plate for 20 minutes minimum before developing and then remove the top protective clear film and plate is re...

Page 14: ...HAN ONE PASS THROUGH THE ETCHING CHAMBER DO NOT RINSE IT BETWEEN PASSES AS THIS CAUSES THE DRY FILM TO SHRINK AND STEPS IN THE ETCHING As a general point Fresh etchant will etch stainless steel at abo...

Page 15: ...ter then run the machine and check that the water is coming out of the holes in the tube If any appear to be blocked use a cocktail stick or similar to remove any debris and then test again b Remove t...

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