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Opera� ng Manual

Hyperion 314IPS

Hygienic Short-Range DC Bar

So� ware Version:3.02 Copy Version:1

Summary of Contents for Hyperion 314IPS

Page 1: ...Opera ng Manual Hyperion 314IPS Hygienic Short Range DC Bar So ware Version 3 02 Copy Version 1 ...

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Page 3: ...ters Sealed and Hygienic Construction Clear Pin Alert and Fault LED Dual Alarm Lines Clean Pin Alert and Fault Output Divider Mounting Installation Mechanical Installation Electrical Installation Connection using Meech 24V DC power supply Connection using customer s own power supply Dual Alarm Alert Remote Monitoring Alarm Logic Level Output Drive Operation Setting the Rate Maintenance Fault Findi...

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Page 5: ...operational status of the bar and advises when the bar requires cleaning Demanding installations can take advantage of the adjustable output of the 314IPS Using the optional Hyperion BarMaster remote programmer or SmartControl Touch the frequency balance and voltage output can be optimised to suit the application Additionally the lon Current alarm setting can be changed to guarantee the required p...

Page 6: ... careful examination of the carton and contents for any damage If damage is evident do not destroy the carton or packing material and immediately notify the carrier of a possible damage claim Shipping claims must be made by the consignee to the delivering carrier Contents Standard Optional Extras SmartControl Touch BarMaster 24v Switch Mode Power Supply 314IPS Hygienic Bar ...

Page 7: ...ly This avoids sparking and operator shocks Sealed and Hygienic Construction IP66 construction allows the bar to be mounted in areas subject to occasional wash down or spillage If the bar does become wet it must be thoroughly dried before being powered up Hygienic constructions also enable the use inside clean room conditions where contaminants and residue on the bar are less than desired 314IPS H...

Page 8: ...ionising equipment needs routine maintenance or whether there is a more serious system failure The flexible configuration of the alarm system allows the alarm lines to be interfaced with PLC s buzzers and remote lamps Dual output signals indicate when the bar needs cleaning and when a fault has been detected The signal is 0V 24V output on pin 2 for Clean Pin Output and 0V 24V output on pin 4 for F...

Page 9: ...ar up to 600mm in length it will be supplied with two M5 female mounting points spaced evenly along the bar s length When ordering a 314IPS bar 600mm and above in length it will be supplied with four M5 female mounting points spaced evenly along the bar s length These are built into the bar providing a hygienic mounting option which is suitable for use in clean rooms and also environments where hy...

Page 10: ... the provided M5 female mounting points need to be used When ordering a 314IPS bar up to 600mm in length it will be supplied with two M5 female mounting points spaced evenly along the bar s length Correct positioning of the bar is vital for effective static control There must be no metallic objects or obstruction between the bar and the material The diagram shows the area that should be kept clear...

Page 11: ... will hamper the ionisation performance and unsatisfactory results may be seen Figures below illustrate the correct method of installing in these locations Bad positioning over roller Good positioning away from grounded roller Good positioning away from frame Bad positioning over metal frame ...

Page 12: ...LL RESULT IN DAMAGE TO THE BAR OR THE 24V SUPPLY AND WILL VOID THE WARRANTY Connection using a grounded 24V DC power supply E g Meech part number A900IPS SM2MS Meech 24V DC supplies are grounded internally They are supplied with a three wire IEC C5 cable The ground connection must be correctly connected at the mains connection 10 314IPS ...

Page 13: ... supplies are grounded internally It is important that the mains connection offers a ground connection Two pin outlets without a ground connection must not be used The switchmode power supply has a standard IEC C13 mains socket and a 2000mm HT cable to M8 Connector A break out wire from the switchmode power supply provides the Clean Pin Alert output signal and fault alert 11 2 4 1 3 4 2 3 1 Male c...

Page 14: ...d to power an external relay to provide volt free contacts for other monitoring systems Using a BarMaster remote programmer or SmartControl Touch the output can be set to Alarm True Lo which is factory default or Alarm True Hi NOTE Make sure that BarMaster is not connected when using the dual alarm remote monitoring feature Alarm Pins Pin 2 White This pin is used to report when the ionising perfor...

Page 15: ...f the Alarm True setting using the BarMaster or SmartControl Touch Alarm True hi This means the logic on both the alarm pins is active high Alarm True lo This means the logic on both the alarm pins is active high Alarm True Hi Logic Alarm True Lo Logic 13 ...

Page 16: ... the alarm pin This configuration is the same for both alarm pins pin 2 and pin 4 Logic Table Alarm True Hi Start State Solid Green Flashing Red Solid Red White Hi Lo Hi Hi Black Hi Lo Lo Hi Alarm True Lo Start State Solid Green Flashing Red Solid Red White Hi Hi Lo Lo Black Hi Hi Hi Lo Note On unit power up both alarm pins remain in Hi state for up to 60 seconds before these are used as alarm pin...

Page 17: ...Table Alarm True Hi Start State Solid Green Flashing Red Solid Red White Hi Lo Hi Hi Black Hi Lo Lo Hi Alarm True Lo Start State Solid Green Flashing Red Solid Red White Hi Hi Lo Lo Black Hi Hi Hi Lo Note On unit power up both alarm pins remain in Hi state for up to 60 seconds before these are used as alarm pins Simplified diagram of PNP output internally in bar 2 2kΩ 15 ...

Page 18: ... alarm pins pin 2 and pin 4 Logic Table Alarm True Hi Start State Solid Green Flashing Red Solid Red White Hi Lo Hi Hi Black Hi Lo Lo Hi Alarm True Lo Start State Solid Green Flashing Red Solid Red White Hi Hi Lo Lo Black Hi Hi Hi Lo Note On unit power up both alarm pins remain in Hi state for up to 60 seconds before these are used as alarm pins Simplified diagram of N P output internally in bar ...

Page 19: ...r Failure to do so could result in stored charges giving a small electric shock Setting the Rate The 314IPS features a variable output frequency The frequency that should be set depends on the ionising product and the distance to the target object 17 Optimum Frequency Vs Operating Distance for 314IPS Requires optional BarMaster Remote Programmer or SmartControl Touch Frequency Rate Hz 25 Do not us...

Page 20: ...ill flash red and the output signal will be activated Before cleaning ensure that the equipment is switched off Emitter pins can be cleaned very effectively with a brush A dry toothbrush is ideal Make sure the pin recess is also cleaned and the pin surface of the bar Ionising bars will need periodic wiping to clean grey deposits from the surface of the bar A cloth moistened with a small amount of ...

Page 21: ...flashes red and the bar drops in performance follow the cleaning procedure in the Maintenance section on page 20 If cleaning does not rectify the problem 1 Connect to a BarMaster and turn on the equipment 2 A readout will appear on screen and we will require the following information a Product Code b Software information c Frequency d Balance e Output voltage f Alarm g Ion Level h Reset Ion Ref i ...

Page 22: ...s reduced for example from 7500V to 4000V and the Ion level was not reset This will affect the calibration and the bar will alarm repeatedly after a short period Adjust the output voltage to 7500V and ensure the ion level reads 99 and the LED is green A If Ion level is 0 bar is faulty B If 10 59 with a 60 alarm setting return to the clean bar section If after cleaning an Ion level of 80 99 is reac...

Page 23: ...en This indicates that the bar is operating correctly with good ionisation performance No LED Meaning No Power to the bar Action Check 24V power supply over pins 1 and 3 Brown and Blue wires Flashing Green LED Meaning BarMaster remote programmer is connected Action After programming reconnect directly to the power supply to resume normal operation Flashing Red Likely cause Contamination causing a ...

Page 24: ...tory MUST be accompanied by a return authorisation number and must be shipped prepaid For prompt service ship the unit to the factory with the return authorisation number shown clearly on the label Be sure that it is well packed in a sturdy carton with shock absorbing material Include a note stating the nature of the problem as specifically as possible and also include instructions for returning t...

Page 25: ...ax 500mA Input Voltage 24V DC 21 27VDC Output Voltage Adjustable from 3kV to 7 5kV Pulsed DC Electrical Connection 4 Pole M8 5m Length Clean Pin Output Signal 24V Output Resistance 2 2kΩ Output Frequency Default 20Hz Adjustable 1 99Hz with BarMaster and SmartControl Touch Note Frequency settings 20Hz are only required for specialist applications Output Balance Default Setting 54 46 Pos Neg Adjusta...

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Page 30: ... Kharadi Oﬀ Pune Nagar Road Old Kharadi Mundhwa Road Pune 411014 Maharastra India Tel 91 0 703 093 8211 91 0 741 000 4817 Fax 91 080 28395963 Email india meech com Meech Elektrosta k SA Kaiserbaracke 166 B 4780 St Vith Belgium Tel 49 0 651 468637 97 Fax 32 0 80 862 821 Email mesa meech com Meech Interna onal Singapore 7 Temasek Boulevard 12 07 Suntec Tower One Singapore 038987 Tel 65 65918859 Emai...

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