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Page 114

34-J Desel - Servce & Parts Manual

May 2021

Secton 19 - Troubleshootng

Problem

Possible Cause

Remedy/Solution

Steer

No steer in either direction

Joystick rocker switch inoperative

Check continuity through micro-switch inside joystick handle using wires 
outside the handle. Check output (see EZ-Cal 2D2, P10-7 and P7-8).

Steering valve 11 inoperative

Check steering valve for power. Check for damage and contamination. 
Check output from GP500 (see EZ-Cal ID # 2F1 P5-2 and P5-3). Inspect/
replace steering valve.

Hoses connected incorrectly

See Hydraulic Section for correct connection.

System interlock

Check EZ-Cal HELP messages for interlock

Steer in one direction only

Joystick rocker switch inoperative

Check continuity through micro-switch inside joystick handle using wires 
outside the handle. Check output (see EZ-Cal 2D2, P10-7 and P7-8).

Steering valve 11 inoperative

Check steering valve for power. Check for damage and contamination. 
Check output from GP500 (see EZ-Cal ID # 2F1 P5-2 and P5-3). Inspect/
replace steering valve.

System interlock

Check EZ-Cal HELP messages for interlock

Will steer but not fully or 
slow steering

One or both steering cylinder 
internal seal failure

Check/replace steering cylinder seals.

King pin/s seizing in the bore

Disassemble and inspect. Replace bushings.

Summary of Contents for EZ-Cal Scan Tools

Page 1: ...ts department part 90888 To use and operate the handheld EZ Cal at the upper controls station Set the Base Platform Key Switch to Platform Open the lid to the Upper Controls Box Plug the EZ Cal into p...

Page 2: ...MACHINE MOVEMENT AT SAFE SPEEDS PERSONALITIES MUST NOT BE CHANGED WITHOUT PRIOR AUTHORIZATION FROM MEC AND MAY ONLY BE RETURNED TO FACTORY SPECIFICATION AS LISTED IN THE FOLLOWING TABLES Error Message...

Page 3: ...BRATE HEIGHT SEE INSTRUCTIONS 5C 7 MAX LIFT 95 MAX DRIVE 101 THROTTLE HOLD FWD MAXHIGH 55 REV MAXHIGH 55 DECEL 3 0 SEC 4A 8 DRIVE ELEVATED 4A 10 STR MIN 50 4A 12C STR MAX 50 4A 12D DECEL 1 0 SEC 4D 8...

Page 4: ...P7 7 P7 9 P7 10 ENGINE STOP SWITCH AUX BATTERY POWER BOOM DOWN SWITCH TELE EXTEND SWITCH ON or OFF 2A 1B 2A 1C VCCMscaling ACTUAL 2A 1D PLATFORM MODE ON or OFF 2A 1A GROUND MODE VALVE SUPPLY ON or OFF...

Page 5: ...of normal operation and usually do not represent a problem EVERYTHING OK________________________________ Flash Code None All circuits performing properly no current operation performed GROUND MODE ACT...

Page 6: ...___________ Flash Code None CAN Tilt module mounted to Front axle has malfunctioned or wiring is damaged NO DATA FROM CAN TILT 3_______________________ Flash Code None CAN Tilt module mounted to front...

Page 7: ...essor has not been calibrated Operation will be restricted until calibration is completed Refer to Set up procedures in this section for calibration information and instructions HEIGHT NOT CALIBRATED_...

Page 8: ...___________ Flash Code 2 2 Platform sensors indicate platform out of level level platform or chassis until alarm stops or re position machine FUNCTIONS LOCKED AUTO PLATFORM LEVEL________ Flash Code 2...

Page 9: ...al outputs using the EZ Cal CHECK TELE SWITCHES_____________________________ Flash Code 2 2 Telescope joystick or toggle switch movement without enable or during power up Check joystick analog output...

Page 10: ...___________________ Flash Code 4 1 Oil pressure switch opened during operation or time out Check oil pressure pressure switch wiring Message will appear if engine stops running for reasons other then...

Page 11: ...sensor out of range should be 5 to 4 5 volts Overload option only FAULT CHECK ELEVATION SWITCH ___________________ Flash Code 6 3 Check for incorrect GP 500 part FAULT LOW OIL PRESSURE _______________...

Page 12: ...ed by the key switch Check for loose terminals Terminal 4 is Common power from Circuit breaker Terminals 1 and 2 are signals to close the relay No operation from upper or lower control station Module...

Page 13: ...on machine to level ground Main relief valve 25 out of adjustment Adjust Main relief valve 25 to rated platform capacity located on function manifold see Hydraulic Section Lift valve 5 not energized C...

Page 14: ...relief valve 25 out of adjustment Adjust Main relief valve 25 to rated platform capacity located on function manifold see Hydraulic Section Foreign debris stuck in boom slide pads Inspect clean slide...

Page 15: ...ee 2F1 P4 7 left and P4 8 right Rotate valve 12 not shifting Clean debris Check for damage replace Internal damage or failure of rotator Inspect clean repair System interlock Check EZ Cal HELP message...

Page 16: ...until drive begins to operate Low pump charge pressure Check at brake manifold port GCP see hydraulic Diagram Adjust stand by pressure to 300 PSI 21 bar System interlock Check EZ Cal HELP messages for...

Page 17: ...draulic Section for correct connection System interlock Check EZ Cal HELP messages for interlock Steer in one direction only Joystick rocker switch inoperative Check continuity through micro switch in...

Page 18: ...M LEVEL INHIBIT 289 288 HIGH SPEED ENABLE IDLE 274 275 RIGHT LEFT TURRET SWING 36 272 273 UP DOWN JIB VALVE SUPPLY KEY SWITHCH BASE SELECT BOOM UP SWITCH P7 1 P7 2 P7 3 P7 1 405 290 KEY SWITCH PLAT SE...

Page 19: ...D UPPER CONTROL BOX GROUND B 1 CAN HIGH 2 CAN LOW 3 POWER B 4 GROUND B 1 CAN HIGH 2 CAN LOW 3 4 GROUND B 1 CAN HIGH 2 CAN LOW 3 POWER B 4 GROUND B 1 CAN HIGH 2 CAN LOW 3 4 MAIN BRAKE RELEASE PROPORTIO...

Page 20: ...LLARY POWER SIGNAL PP14 12 PP14 13 242 GENERATOR SIGNAL PP14 14 071 395 FWD AND REV SIGNAL DRIVE HALL EFFECT SUPPLY DRIVE HALL EFFECT GROUND PP10 1 PP10 4 PP10 6 PP10 392 050 051 STEER LEFT PP10 7 008...

Page 21: ...2 1 4 1 2 3 4 1 2 3 2 3 1 4 2 1 1 2 4 3 P 15 GPM T 3 GPM BRK 6 GPM PR TURRET SLEW BOOM TELESCOPE 1 2 1 2 3 3 CP 3 GPM LS PS 6 GPM GP TP ELEC MOTOR DRIVEN EMERGENCY GEAR PUMP OUT IN P AUX 3 GPM 10 GPM...

Page 22: ...10 position Reduces flow to steering for proper steering speed Directs oil to retract boom when shifted Routs return flow from extend when idle Directs oil to steer cylinders direction depending on o...

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