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Mec 2033ES, Service And Parts Manual

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Mec 2033ES Service And Parts Manual Download Page 82

October 2008

"2033ES / 2633ES" Service & Parts Manual - ANSI Specifications

Page 5-6

ART_2196

none

Hydraulic Manifold - early style

1532ES | 1932ES

Model: / Serial #

Publication Art #:

Reference Art #:

2033ES | 2633ES

NOTE: Early style manifold. Refer to Hydraulic 

Schematic for serial # break

A

B

P

R

G

E

F

D

C

I

H

J

M

N

O

K

L

LIFT CYLINDER

1532ES - 1932ES
2033ES - 2633ES

BRAKE RELEASE

HAND PUMP

1532ES - 1932ES
2033ES - 2633ES

COMPONENTS FUNCTION

  CBV1  Relief Valve 

Counter Balance 

 

CV1  Check Valve 

Flow Control, Brakes

  SOL1  Coil (SV1) 

Steer Right

  SOL2  Coil SV1) 

Steer Left

 SOL3  Coil (SV5) 

Drive/Decel

 SOL4  Coil (SV2) 

Lift

 SOL5  Coil (SV4) 

Torque

 SOL6  Coil (SV6) 

Torque

  SOL7  Coil (SV3) 

Drive Forward

  SOL8  Coil (SV3) 

Drive Reverse

 SOL9  Coli (SV7) 

Brakes

 SOL10  Coil  (SV8) 

Down

 FD1 Flow 

Divider 

  MV1  Manual Valve 

Brake Release

 NV1 Needle 

Valve  Freewheel

 ORF1  Orifice Plug 
  PFC1  Flow Control 

Steer Relief

  RV1  Relief Valve 

Lift Relief

  RV2  Relief Valve 

Main Relief

  RV3  Relief Valve 

Steering Relief

 

SV1  Spool Valve 

Steering Control

 

SV2  Spool Valve 

Lift Control

 

SV3  Spool Valve 

Direction Control

 SV4 Spool 

Valve 

Torque

 

SV5  Spool Valve 

Drive Dump/Decel

 SV6 Spool 

Valve 

Torque

 SV7 Spool 

Valve 

Brakes

 SV8 Poppet 

Valve  Down

  HP1  Hand Pump 

Brake Release

 SOL11  Coil (SV9) 

Down, Lift Cylinder

 

SV9  Spool Valve 

Emergency Lowering

1

2

12

3

7

6

5

4

9

8

10

11

SV8

SV9

SV1

SV5

SV4

SV6

SV3

NV1

CV1

FD1

MV1

SOL4

SOL10

SV2

SOL4

SV7

SOL9

SOL11

SOL1

SOL5

SOL5

SOL6

SOL6

SOL7

SOL8

SOL3

SOL3

SOL7

SOL8

SOL1

SOL2

SOL2

CBV1

PFC1

RV3

RV1

RV2

PORTS

 1  PUMP
 2  TANK
 3  TEST 

PORT

 4  BRAKE 

RELEASE

 5  BRAKE
 6  STEER
 7  STEER
 8  RIGHT 

A

 9  RIGHT 

B

 10  LEFT B
 11  LEFT A
 12  LIFT

ORF1

MA-2

MA-3

HP1

MA-1

TEST

PORT

MA1

MA2

MA3

Summary of Contents for 2033ES

Page 1: ...SERVICE AND PARTS MANUAL Part 90769 R4 October 2008 2033ES 2633ES Serial Number Range 2033ES 8804000 Present 2633ES 11100000 Present...

Page 2: ...f Contents Update contents to include new pages Parts Section D Parts Section E Service Section 1 Update to include new pages in Section 5 Table of Contents 5 1 5 3 5 4 5 5 5 12 13 5 14 15 5 16 20 Upd...

Page 3: ...BRICATION VIII SECTION 1 HYDRAULIC SYSTEM 1 1 Hydraulic Fluid 1 2 Hydraulic System Components 1 4 Parking Brake and Towing Circuit 1 6 Emergency Systems And Procedures 1 7 Steering Circuit 1 8 Platfor...

Page 4: ...5 Front Drive Motors 3 6 Rear Wheel Brakes 3 7 Steer Cylinder 3 8 Pothole Circuit 3 9 Platform Removal 3 10 Lift Cylinder Removal and Installation 3 11 Scissor Beam Assembly 3 12 SECTION 4 TROUBLESHOO...

Page 5: ...3ES Serial 8804000 8804099 2633ES Serial 11100000 11100599 5 2 2033ES Serial 8804100 CURRENT 2633ES Serial 11101000 CURRENT 5 4 Electric Schematics 5 9 2033ES S N 8804000 8804099 2633ES S N 11100000 1...

Page 6: ...s October 2008 2033ES 2633ES Service Parts Manual ANSI Specifications Page iv Parts Manual SECTION A CONTROL BOXES SECTION B PLATFORM AND RAILS SECTION C SCISSORS SECTION D HYDRAULICS SECTION E BASE S...

Page 7: ...lift always follow the proper operating and maintenance procedures Only trained authorized personnel should be allowed to operate or service this machine Service personnel should read and study the O...

Page 8: ...policies and procedures demonstrate our commitment to Quality and our relentless ongo ing efforts towards Continuous Improvement due to which product specifications are subject to change without noti...

Page 9: ...ssibility of me chanical failure and resulting downtime is reduced to a minimum NEVER PERFORM SERVICE ON THE MACHINE WITH THE PLATFORM ELEVATED WITHOUT FIRST BLOCKING THE SCISSOR ASSEMBLY IN PLACE USI...

Page 10: ...ing battery cables connect the positive terminal first If the negative cable is in stalled first and contact is made between the positive side of the battery and a metal surface on the machine while c...

Page 11: ...0 3 0 mph 0 1 0 km h 0 4 80 km h 18 sec 35 sec 28 15 5 0 m s 40 6 x 12 7 cm 102 115 Nm 16 in dia x 5 in 75 85 ft lbs 24 Volts DC 100 220 Volt AC 50 60 Hz 5 6 Amp 24 Volt DC 25 Amps Tapering Timed Shu...

Page 12: ...y Charger Battery Pack Hydraulic Manifold Emergency Lowering Cable Base Lift Cylinder Pump Compartment Drive Motor Both Sides Brake Both Sides Pothole Bar Both Sides Battery Compartment Hydraulic Flui...

Page 13: ...E Hoses Cables 1 3 A B D Pothole Components 3 E Pothole Switch 2 4 5 E Limit Switch 2 4 5 E Lubrication Points intro C Hydraulic Filter intro 1 D Lift Assembly Scissor Assembly 3 C Maintenance Lock i...

Page 14: ...e sight gauge with platform in the stowed position Anti Wear 150 SSU ISO 32 mil spec 0 5606 FREQUENCY OF LUBRICATION Check daily Change yearly or every 1 000 hours whichever occurs first ITEM Hydrauli...

Page 15: ...SECTION 1 HYDRAULIC SYSTEM SECTION 1 HYDRAULIC SYSTEM 1 1 Hydraulic Fluid 1 2 Hydraulic System Components 1 4 Parking Brake and Towing Circuit 1 6 Emergency Systems And Procedures 1 7 Steering Circui...

Page 16: ...JURY OR BLINDNESS FLUID LEAKS UNDER PRESSURE MAY NOT ALWAYS BE VISIBLE Fluid Recommendations MEC recommends the use of ISO Grade 32 hydraulic fluid A 150SSU EQUIVALENT substitute can be used if absolu...

Page 17: ...rom the hydraulic reservoir 8 Reinstall all hoses in the previous steps 9 Fill hydraulic reservoir with filtered fresh hydraulic fluid refer to Lubrication Chart 10 Loosen output hose fittings at pump...

Page 18: ...lement must be changed every 6 months or 500 hours Extremely dirty conditions may require that the filter be replaced more often Beware of hot fluid Contact with hot fluid may cause burns Hydraulic Pu...

Page 19: ...er 2008 Page 1 5 ART_2168 Brake 2033ES 2633ES Braking Circuit Rear brakes are released whenever the machine is commanded to drive ART_2165 Wheel Drive Circuit There are two 2 hydrau lic fixed displace...

Page 20: ...ROM MOVING Release Brakes Before Towing Open the tow valve by turning counter clockwise Push in the manual Brake Release valve located on the main manifold Using the hand pump on the manifold pump val...

Page 21: ...ATOR USE THE EMERGENCY LOWERING PROCEDURE TO SAFELY LOWER THE PLATFORM DO NOT ATTEMPT TO CLIMB DOWN SCISSOR ASSEMBLY BEFORE LOWERING PLATFORM RETRACT THE DECK EXTENSION ART_2248 Emergency Lowering Ear...

Page 22: ...ts Each wheel motor housings has a pivot and chain sprocket on the top A hydraulic steering cylinder is mechanically linked via tie rods to two 2 chain and sprocket assemblies one 1 for each motor hou...

Page 23: ...orifice located on the lift cylinder s Platform capacity is limited by a hydraulic relief valve in the lift circuit Refer to Machine Specifications or the Hydraulic Schematic for proper setting Lift...

Page 24: ...nded Cylinder Barrel Head Piston Securing Nut Rod Head Seals Seals Piston Vent to Tank Return to Tank Barrel Pressure Piston Securing Nut Typical Single Acting Cylinder Removal Note Refer to Section 3...

Page 25: ...head and piston can be removed Be sure the shaft and vise are both clean before using 4 Remove nut at the end of the shaft and pull head and piston off of the rod 5 Remove all seals from the head and...

Page 26: ...rp seal tool 3 Place a small amount of fluid on the inside seals of the head and reinstall it on the shaft by slipping head over the piston end of the shaft being very careful not to damage the inside...

Page 27: ...move built up contaminants then blow out all passages with clean compressed air 2 Inspect the manifold for cracks thread damage and scoring where O rings seal against internal and external surfaces 3...

Page 28: ...October 2008 2033ES 2633ES Service Parts Manual ANSI Specifications Page 1 14...

Page 29: ...ons October 2008 Page 2 1 SECTION 2 ELECTRICAL SYSTEM SECTION 2 ELECTRICAL SYSTEM 2 1 Electrical System General 2 2 Deutsch Connectors 2 3 Batteries 2 4 Alarms and Switches 2 8 Continuity Checks 2 12...

Page 30: ...led via the Base Platform Selector Switch disables the upper station and provides control for a fixed speed Lift UP DOWN functionality Upper Control box The upper station consists of a joystick contro...

Page 31: ...l or a wire hook to pull the locking wedge from the connector Replace worn or damaged parts Replace or re crimp wires and contacts Locking Fingers Remove the locking wedge as outlined above Using the...

Page 32: ...in storage Follow these procedures for maintenance of battery on a machine not in use Keep battery clean Electrolyte of wet batteries should be checked regularly and kept at proper level Never stack o...

Page 33: ...hortened battery life Excessive water usage can indicate that a battery has been overcharged has been subjected to excessively high temperatures or is nearing the end of its service life Battery Preve...

Page 34: ...60 Hz socket This charger automatically senses and adjusts to the AC input voltage range The charger will start automatically within four to six seconds The charger will start even with severely disch...

Page 35: ...the positive battery cable first Main Electrical Power To remove batteries follow these procedures Batteries are located in the side compartment of the machine Always disconnect the negative battery...

Page 36: ...en de pressed Turn button clockwise to reset NOTE As a safety feature selecting and operating the lower controls will override the upper controls emergency stop button The lower control box emergency...

Page 37: ...The switch is used primarily to shut off control circuit The battery disconnect is provided to facilitate servicing and also to prevent unauthorized use of the vehicle by using a padlock to provide s...

Page 38: ...alarm There should be enough travel to cause the alarm to sound as each corner is pressed There is approxi mately a 1 3 second delay It the alarm does not sound the flange nuts have been tightened too...

Page 39: ...eters the machine will be in the slow speed mode Pothole Switch When the platform is elevated above ___feet the pothole switch activators raise activating the two 2 pothole switches and causing the po...

Page 40: ...to nor mally open terminal With the switch flipped there should be a low resistance Check Emergency Stop Button Disconnect wires and connect one probe of ohm meter to connection on button and other p...

Page 41: ...OUTPUT Brake Decel Valve signal 4 8 INPUT Steer Left 5 18 OUTPUT Steer signal to Sevcon 6 5 INPUT Down signal 7 20 OUTPUT Signal to Motion Alarm s optional 8 17 OUTPUT Sevcon Hour Meter motor functio...

Page 42: ...lash a code indicat ing the reason for the shutdown Refer to Section 4 Troubleshooting for diagnostic codes ART_2182 1 7 6 12 J5 Plug Pin Identification PIN WIRE FUNCTION 1 22 B power input power up 2...

Page 43: ...1 COMPONENTS 3 1 Torque Specifications 3 2 Mechanical Components 3 3 Base Undercarriage 3 3 Hoses and Cables 3 3 Raising the Machine 3 4 Tires Wheels 3 5 Front Drive Motors 3 6 Rear Wheel Brakes 3 7...

Page 44: ...X 1 50 M12 X 1 75 M14 X 2 00 M16 X 2 50 M18 X 2 50 M20 X 2 50 M22 X 2 50 M24 X 3 00 M27 X 3 00 M3 X 3 00 6 16 29 52 85 130 172 247 332 423 637 872 8 20 35 62 103 158 210 301 404 517 779 1066 8 21 5 3...

Page 45: ...rackets Check for cylinder pins that turn in their mounting which will indicate sheared retaining pins Hoses and Cables Note Refer to Parts Section E for detailed hydraulic hose diagrams Inspect all h...

Page 46: ...aise the machine 1 Move machine to a firm level surface capable of supporting the weight of the machine 2 Chock tires on one end of machine and raise the other end of machine 3 Position a jack at the...

Page 47: ...the rating of this equipment Changing Tires Wheels ALWAYS BLOCK THE MACHINE BEFORE RAISING THE MACHINE When a tire wheel change is necessary follow these tips 1 While the machine is on the ground loos...

Page 48: ...front end of machine see Raising the Machine 3 Remove the wheel and tire assembly to access drive motor 4 Disconnect the Steering Linkage refer to illustration 5 Remove the cotter key motor shaft nut...

Page 49: ...ct hose assemblies from the brake 4 Remove the relief valve 5 Remove the cap screws and remove the brake from the housing Replace Installation is reverse of removal ART_2188 TORQUE Ft lbs Nm Lug Nuts...

Page 50: ...embly Plug all openings to prevent contamination 1 Raise and support the front end of machine see Raising the Machine 2 Disconnect hydraulic hoses and cap them 3 Remove the bolts holding the steering...

Page 51: ...r and raises the depression rails Repair 1 Raise the scissor arm assembly and support using the maintenance lock 2 Refer to the illustration and Parts Section E ART_2190 REAR BULKHEAD ON BASE WELDMENT...

Page 52: ...crane by appropriate lifting device to platform 3 Remove the terminal strip cover and disconnect all platform wires Remove any compo nents that will obstruct the scissor slide path 4 Remove the bolts...

Page 53: ...4 Use a suitable lifting device to support the lift cylinder CAUTION Attach the lifting device to the cylinder body Lifting by the rod end will cause the cylinder to extend 5 Remove the upper retainin...

Page 54: ...ssary and inspect along the beam s surface especially welds and brackets Scissor Beam Removal 1 Remove the platform and ladder 2 Attach a suitable lifting device to the scissor assembly 3 Remove the s...

Page 55: ...OOTING 4 1 General TroubleshootingTips 4 2 Hydraulic Pressure Adjustment Procedures 4 4 Troubleshooting 4 6 Sevcon Motor Speed Controller 4 14 LED Diagnostics Definitions Flash Codes 4 15 Sevcon Motor...

Page 56: ...ery connections are secure and battery is fully charged Check that the emergency stop button is released UP OUT position Check that the hydraulic fluid is at the correct level Check that the brake rel...

Page 57: ...T CYLINDER All Models BRAKE RELEASE HAND PUMP Early Models G E E F F D C C I I H J J M M N N O O K K L L A A B B P R R MAIN MANIFOLD Early Models MAIN MANIFOLD Current Models SV9 HP1 TEST PORT TEST PO...

Page 58: ...rse coil of drive valve Energize drive function by moving joystick lever in the direction of the already disconnected coil Hold the switch for 10 seconds to get an accurate reading on the pressure gau...

Page 59: ...alance If adjustment is required set pressure to the correct setting as follows Open the freewheel valve NV1 completely Operate drive in either direction Hold the switch for 10 seconds to get an accur...

Page 60: ...ng flash codes Functions from lower controls but not from upper controls Upper Emergency Stop switch pushed in Pull upper emergency stop switch Interlock switch joystick Check power to red wire power...

Page 61: ...n maintenance lock to the stowed position No lift from either control station Pump motor NOT operating while attempting lift Mode Selector Switch S6 faulty Check power through S6 on wire 10 Damaged wi...

Page 62: ...otor runs while attempting to drive HIGH pressure indicated at Test Port TP 1 Counterbalance Valve CBV1 failure Replace CBV1 Drive valve SV3 not shifting Check power to SV3 Remove SV3 and check for co...

Page 63: ...h S8 inoperative Check operation of micro switch Located in upper control box on joystick Mode Selector Switch S6 faulty Check power through S6 on wire 11 Damaged wiring or poor plug connection Check...

Page 64: ...unterbalance Valves in this section Replace valve No Steer Either direction Pump motor OPERATES while attempting to steer Steer valve SV1 not shifting Check power to SV1 remove SV1 and check for conta...

Page 65: ...r OPERATES while attempting to steer Steer valve SV1 not shifting Check power to SV1 Remove SV1 and check for contaminations Replace SV1 Steering linkage binding Inspect lube linkage replace as necess...

Page 66: ...234 1 15 1 Lift Drive Selector Switch 2 Emergency Stop Switch 3 Torque Switch 4 Tilt Warning Light 5 Horn Button option 6 Steering Micro Switches 7 Drive Enable Switch 8 Reverse Down Rocker Switch 9 F...

Page 67: ...al to Motion Alarm s optional 8 17 OUTPUT Sevcon Hour Meter motor function requested 9 15 INPUT Battery Negative 10 7 INPUT Steer Right 11 4 INPUT Lift Up 12 2 INPUT Limit Switch 24V platform down 13...

Page 68: ...shutdown Refer to the LED Diagnostics Definitions and Sevcon Motor Speed Controller Connections on the following pages ART_2182 1 7 6 12 J5 Plug Pin Identification PIN WIRE FUNCTION 1 22 B power input...

Page 69: ...t at rest and is the result of the voltage at M 2 dropping to approximately 4 volts or lower Possible causes Short to ground in the motor circuit between the motor contactor and the M 2 terminal Motor...

Page 70: ...ectric motor will still run Accelerator fault Set with unit at rest a 6 flash will result in an 80 cutback of motor speed The Accelerator is the proportional control circuitry for the Sevcon It works...

Page 71: ...ttery Positive Input Switched 5 less than battery voltage Controller begins the motor run sequence with this signal but still requires a signal on pin 4 and a change on pin 9 before the motor will ope...

Page 72: ...control box From 3 5 V DC with joystick in the neutral to 0 V DC at full stroke Controller uses this circuit to monitor joystick input after pins 2 4 energize Controls motor speed in reference to the...

Page 73: ...THE CHARGER IF IT IS MALFUNCTIONING PERSONAL INJURY OR PROPERTY DAMAGE MAY RESULT Incorrect assembly may result in a risk of electric shock or fire The following procedures are intended only to determ...

Page 74: ...85 Please see service manual for additional information 100 charged 75 to 100 charged 50 to 75 charged 0 to 50 charged ON ON ON 50 Blinking ON ON Blinking OFF ON Blinking OFF OFF 75 100 BATTERY CHARGE...

Page 75: ...aneously Output connection error Check the AC input voltage The charger is indicating the AC voltage is too low or too high This is an unusual problem and would most likely occur with a very poorly re...

Page 76: ...lem If the AC supply checks good the charger should be replaced The AC line circuit breaker or fuse is blown A defective circuit breaker or fuse overloaded circuit or a charger problem can cause this...

Page 77: ...033ES Serial 8804000 8804099 2633ES Serial 11100000 11100599 5 2 2033ES Serial 8804100 CURRENT 2633ES Serial 11100600 CURRENT 5 4 Electric Schematics 5 9 2033ES S N 8804000 8804099 2633ES S N 11100000...

Page 78: ...Plug Wheel Motors Main Manifold MA 1 ORF3 Orifice Down Valve Lift Cylinder Manifold MA 3 P1 Pump Pump Compartment PCF1 Steering Relief Flow Control Main Manifold MA 1 RV1 Relief Valve Lift Relief Mai...

Page 79: ...0 11100599 BRAKES LIFT STEERING CYLINDER BRAKE RELEASE HAND PUMP CYL1 HP1 E SV9 ORF3 CYL2 RIGHT WHEEL MOTOR PORT A PORT B 8 9 LEFT WHEEL MOTOR PORT B PORT A 10 11 12 2 3 1 4 5 6 7 1532ES 1900 PSI 1932...

Page 80: ...MA 1 NV1 Needle Valve Main manifold MA 1 ORF1 Orifice Plug Wheel Motors Main manifold MA 1 ORF2 Orifice Disc Brake Release Main manifold MA 1 ORF3 Orifice Down Valve Lift Cylinder Manifold MA 3 P1 Pu...

Page 81: ...2033ES 8804100 2633ES 1100600 MA 2 LIFT CYLINDER STEERING CYLINDER BRAKES LEFT WHEEL MOTOR RIGHT WHEEL MOTOR S1 S3 S2 S4 SV9 WB1 WB2 SV1 FRR1 SV2 P1 RV2 CBV1 RV1 RV1 ORF2 ORF1 MV1 HP1 SV5 SV3 SV6 SV4...

Page 82: ...l SV8 Down FD1 Flow Divider MV1 Manual Valve Brake Release NV1 Needle Valve Freewheel ORF1 Orifice Plug PFC1 Flow Control Steer Relief RV1 Relief Valve Lift Relief RV2 Relief Valve Main Relief RV3 Rel...

Page 83: ...T MA1 MA3 COMPONENTS FUNCTION CBV1 Relief Valve Counter Balance SOL1 Coil SV1 Steer Right SOL2 Coil SV1 Steer Left SOL3 Coil SV5 Brake Decel SOL4 Coil SV2 Lift SOL5 Coil SV4 Torque SOL6 Coil SV6 Torqu...

Page 84: ...October 2008 2033ES 2633ES Service Parts Manual ANSI Specifications Page 5 8 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 85: ...S2 UP DOWN makes contact from the CENTER to the LEFT position when the switch is held in the CONTACT position and automatically returns to the CENTER position when released 3 Switch LS1 breaks the N...

Page 86: ...able Drive and High Speed Right Rear Corner of Machine LS2 Limit Switch Single Pole Drive Enable if Pothole Deployed On pothole Linkage M1 Motor 24V 2HP Turn the Hydraulic Pump Inside Pump Compartment...

Page 87: ...2 12 7 6 12 1 3 2 R2 R3 R4 D8 D15 D14 D9 D11 D10 10 4 D1 D2 D3 D4 D12 D7 D13 D5 R1 13 11 6 9 5 8 14 S2 UP DOWN S1 PLATFORM BASE OFF 103 D17 ES1 EMERGENCY STOP CB1 CIRCUIT BREAKER CHARGER INTERLOCK MC...

Page 88: ...Platform Functions Upper Control Box F1 Fuse 200AMP Main Line Fuse Inside Lower Control Box LS1 Limit Switch Double Pole Enable Drive and High Speed Right Rear Corner of Machine LS2 Limit Switch Sing...

Page 89: ...J 5 MC1 F1 CH1 RIGHT LEFT BRAKE DECEL MAIN MANIFOLD TORQUE TORQUE REV FWD P9 2 P3 15 P1 8 P1 9 P1 10 P1 11 P1 12 P2 1 P2 2 P6 1 P6 2 P6 3 P6 4 P6 5 P6 6 P6 7 P6 8 P6 9 P6 10 P6 11 P6 12 P14 1 P14 2 P3...

Page 90: ...Shutdown All Platform Functions Upper Control Box F1 Fuse 200AMP Main Line Fuse Inside Lower Control Box LS1 Limit Switch Double Pole Enable Drive and High Speed Right Rear Corner of Machine LS2 Limi...

Page 91: ...GE CHRL 1 P3 4 P3 19 P3 10 P3 11 P3 13 P3 9 LS2 SV2 SV5 SV6 SV4 SV1 STEER DRIVE SV3 LS1 P9 1 LIFT PWM J 5 MC1 F1 CH1 RIGHT LEFT BRAKE DECEL MAIN MANIFOLD TORQUE TORQUE REV FWD P9 2 P3 15 P1 8 P1 9 P1...

Page 92: ...S 1 F 9 W 5 R 4 V 13 A 12 H 10 P 11 U 3 T 6 J 7 N 2 C 8 K 14 M 16 GND REMOVABLE CONTROL HARNESS END VIEW OF REMOVABLE CONTROL HARNESS OPTIONAL QUICK DISCONNECT TERMINAL BLOCK ON UNDERSIDE OF PLATFORM...

Page 93: ...Parts Manual ANSI Specifications October 2008 Page 5 17 2215 none Component Locations 2033ES 2633ES all Model Serial Publication Art Reference Art _ _ REFER TO ELECTRIC SCHEMATIC LS3 LS2 A7 CH1 B1 B2...

Page 94: ...rence Art _ _ REFER TO ELECTRIC SCHEMATIC SOL4 SOL1 SOL2 SOL5 SOL3 SOL6 SOL8 SOL7 STEER LEFT SOL2 STEER LEFT TORQUE SOL5 TORQUE LIFT SOL9 LIFT SOL4 BRAKE SOL10 DOWN TORQUE SOL6 TORQUE DRIVE FORWARD RE...

Page 95: ...to Potentiometer 10 none none 11 none none 12 none none Terminal Identification POST FUNCTION B Battery Positive Cable from 200 AMP Fuse B Negative Battery Cable and GROUND wire 15 connection M2 Motor...

Page 96: ...October 2008 2033ES 2633ES Service Parts Manual ANSI Specifications Page 5 20...

Page 97: ...ES OTHER CURRENT MODELS A 21 CUTOUT RELAYS CANADIAN MODELS A 23 PLATFORM AND RAILS B 3 ROLLOUT DECK AND RAILS B 5 LANYARD ATTACHMENT B 7 ENTRY GATE B 9 SWING GATE OPTION B 11 ROLLOUT DECK LOCK B 13 RO...

Page 98: ...S SECTION E BASE SECTION D HYDRAULICS HYDRAULIC HOSES LATE MODELS D 17 LADDER E 3 BASE COVERS STEEL HYDRAULIC FLUID RESERVOIR E 5 BASE COVERS PLASTIC HYDRAULIC FLUID RESERVOIR E 7 BALLAST E 9 MOTION A...

Page 99: ...TROL PANEL A 11 LOWER CONTROL BOX A 13 LOWER CONTROL BOX CONTINUED A 15 WIRE HARNESSES LOWER CONTROLS A 17 WIRE HARNESSES COMMUNICATION CABLE EARLY MODELS A 19 WIRE HARNESSES UPPER CONTROLS EARLY MODE...

Page 100: ...1 5 4 LIFT DRIVE 2 3 1 10 4 5 6 31 3A 32 7 8 9 3 10 11 12 HORN BUTTON 6 15 BLK ____ OVERLOAD TILT BLK ___ 15 12 F A C H J K L M N P R S T U V W X G B E D HOLE WIRE S 1 F 9 W 5 R 4 V 13 A 12 H 10 3 4 5...

Page 101: ...LOWER 4 HDW8294 1 WASHER FLAT 5 13864 1 LOCK CONTROL ARM BRACKET 6 6350 5 TAPE FOAM 7 HDW5724 1 SCREW 5 16 18 3 4 LG 8 13865 1 BRACKET CONTROL BOX HOLDER 9 13867 1 WRAPPER CONTROL BOX 10 HDW7120 1 NUT...

Page 102: ...chines TORQUE 2 13 2 1 ____ 1 2 E STOP ____ ____ 11 5 4 LIFT DRIVE 2 3 1 10 4 5 6 31 3A 32 7 8 9 3 10 11 12 HORN BUTTON 6 15 BLK ____ OVERLOAD TILT BLK ___ 15 12 3 4 5 7 9 6 11 16 17 18 13 14 15 10 19...

Page 103: ...DW8294 1 WASHER FLAT 5 13864 1 LOCK CONTROL ARM BRACKET 6 6350 5 TAPE FOAM 7 HDW5724 1 SCREW 5 16 18 3 4 LG 8 13865 1 BRACKET CONTROL BOX HOLDER 9 13867 1 WRAPPER CONTROL BOX 10 HDW7120 1 NUT 5 16 18...

Page 104: ...633ES Service Parts Manual ANSI Specifications Page A 6 ART_2220 Control Box Cover Assembly ES Machines Reference ART_13868 1 2 4 5 6 29 28 7 8 9 11 13 15 19 20 22 21 24 25 26 27 31 23 16 17 18 10 12...

Page 105: ...LARGE 12 HDW8531 2 WASHER FLAT 13 HDW7881 1 WASHER BEVEL 14 3782 1 CAM DIRECTIONAL 15 13403 1 PLATE BOTTOM 16 6917 1 CLAMP CABLE 1 4 17 7818 1 BEARING BRONZE FLANGED 18 HDW3771 1 WASHER FLAT 19 5736...

Page 106: ...October 2008 2033ES 2633ES Service Parts Manual ANSI Specifications Page A 8 ART_2221 Control Arm Joystick Reference ART_188 3 4 11 12 2 1 6 13 8 5 7...

Page 107: ...2 LG SERVICE ONLY 4 8752 1 GRIP TOP HALF SERVICE ONLY 5 8751 1 GRIP BOTTOM HALF SERVICE ONLY 6 13638 1 CONTROL ARM WITHOUT WIRE 7 8748 1 TRIGGER SERVICE ONLY 8 8456 1 ROCKER BOOT SERVICE ONLY 7476 5 A...

Page 108: ...3ES 2633ES Service Parts Manual ANSI Specifications Page A 10 ART_2222 Base Controls Panel ES Machines Reference ART_925 5 4 15 101 22 103 103 1 101 22 9 103 103 15 1 2 4 3 104 104 15 105 14 103 104A...

Page 109: ...313 1 SWITCH GUARD 2 5694 1 SWITCH TOGGLE 3 9549 1 TUMBLER KEY SWITCH 90714 1 BASE MOUNT WITH 2 N O CONTACTS 8082 4 BLOCK N O CONTACT 4 7800 1 SWITCH EMERGENCY STOP 9345 1 BLOCK CONTACT N C ABB 5 7235...

Page 110: ...October 2008 2033ES 2633ES Service Parts Manual ANSI Specifications Page A 12 ART_2223 Base Controls ES Machines 9 29 30 26 9 15 1 1c 1a 1b 9 9 5 9 23 25 24 2 6 6 4 3 14 27 17 13 19 20 21 28 18 8...

Page 111: ...NT BASE CONTROL BOX 2033ES SERIAL 8804108 UP 2633ES SERIAL 11100681 UP 1 16609 1 WELDMENT BASE CONTROL BOX 2 16608 1 COVER ACCESS PANEL 3 16053 1 CONTROL PANEL 4 15118 1 COVER ACCESS PANEL TOP 5 5863...

Page 112: ...October 2008 2033ES 2633ES Service Parts Manual ANSI Specifications Page A 14 ART_2223 Base Controls ES Machines 9 29 30 26 9 15 1 1c 1a 1b 9 9 5 9 23 25 24 2 6 6 4 3 14 27 17 13 19 20 21 28 18 8...

Page 113: ...ns October 2008 Page A 15 LOWER CONTROL BOX CONTINUED 21 8601 1 CIRCUIT BOARD 23 5967 1 CONTACTOR 24 V 24 8344 1 FUSE 200A 25 8345 1 FUSE HOLDER 26 HDW90929 2 SCREW 1 4 20 1 LG 27 90991 1 MOTOR CONTRO...

Page 114: ...October 2008 2033ES 2633ES Service Parts Manual ANSI Specifications Page A 16 ART_2237 Harnesses and Cables Lower Control Box Charger Charger Pump Motor Pump Motor 7 4 5 6 2 10 8 9 11 3 1...

Page 115: ...BATTERY CABLE RED 6 8426 2 BATTERY CABLE RED 7 6208 3 BATTERY CABLE BLACK 8 8368 1 DIODE 9 8782 1 HARNESS BASE ALARM OPTION 9441 45 WIRE 14 GA CE COLORS NS 90156 AS REQ TERMINAL PUSH ON 1 4 MALE FI 2...

Page 116: ...October 2008 2033ES 2633ES Service Parts Manual ANSI Specifications Page A 18 ART_2394 Control Cable and Manifold Harness 1 15 TERMINAL BLOCK ON UNDERSIDE OF PLATFORM DECK 4 3 5 1 2...

Page 117: ...ODELS 2 90817 1 CONTROLLER CABLE FIXED 3 7656 1 CONTROLLER CABLE REMOVABLE OPTION 6318 PIN REPAIR KIT FOR CABLE SEE PAGE A 2 4 90100 CONTROL BOX HARNESS USED WITH REMOVABLE CABLE WIRE HARNESSES OTHER...

Page 118: ...October 2008 2033ES 2633ES Service Parts Manual ANSI Specifications Page A 20 ART_2235 Control Cable and Manifold Harness 1 15 TERMINAL BLOCK ON UNDERSIDE OF PLATFORM DECK 4 3 5 1 2...

Page 119: ...S CURRENT MODELS 2 90817 1 CONTROLLER CABLE FIXED 3 7656 1 CONTROLLER CABLE REMOVABLE OPTION 6318 PIN REPAIR KIT FOR CABLE SEE PAGE A 2 4 90100 CONTROL BOX HARNESS USED WITH REMOVABLE CABLE WIRE HARNE...

Page 120: ...r 2008 2033ES 2633ES Service Parts Manual ANSI Specifications Page A 22 ART_2523 Cutout Relays ES Series Canadian Models 1 2 6 8 4 3 7 5 1 2 6 8 4 3 7 5 2 17A 17 RL 1 RL 2 15 17 2 17A 15 15 12 1 2 1 2...

Page 121: ...PART NO QTY DESCRIPTION 2033ES 2633ES Service Parts Manual ANSI Specifications October 2008 Page A 23 CUTOUT RELAYS CANADIAN MODELS 1 90927 2 RELAY SPDT 2 POLE 2 90871 2 BASE RELAY 3 16333 1 BRACKET R...

Page 122: ...October 2008 2033ES 2633ES Service Parts Manual ANSI Specifications Page A 24...

Page 123: ...B PLATFORM AND RAILS PLATFORM AND RAILS B 3 ROLLOUT DECK AND RAILS B 5 LANYARD ATTACHMENT B 7 ENTRY GATE B 9 SWING GATE OPTION B 11 ROLLOUT DECK LOCK B 13 ROLLOUT DECK ROLLER B 15 TERMINAL BLOCK B 17...

Page 124: ...ES 2633ES Service Parts Manual ANSI Specifications Page B 2 ART_2255 Main Deck and Rails X33ES Reference ART_ X2 X2 X2 X2 X2 X2 12 13 14 15 BOTH SIDES 1 2 3 4 5 6 7 8 9 12 13 13 13 14 14 14 15 12 12 1...

Page 125: ...13267 4 PLATE ROLLER WELDMENT 5 13637 2 BRACKET ROLLER COVER 6 15100 2 RAIL WELD MAIN UPPER 7 15097 1 RAIL WELD MAIN LOWER RH 8 15109 1 RAIL WELD MAIN LOWER LH 9 HDW7593 4 PIN WIRE LOCK 3 8 X 2 25 12...

Page 126: ...S 2633ES Service Parts Manual ANSI Specifications Page B 4 ART_2254 Extension Deck X33ES Reference ART_ 6 X2 X2 BOTH SIDES X2 X2 BOTH SIDES BOTH SIDES 1 2 2 3 4 5 6 7 9 9 10 12 13 13 13 14 14 15 15 14...

Page 127: ...LOWER FRONT RH 5 15085 2 RAIL WELD EXT SIDE 6 13814 1 HANDLE R O PLATFORM 7 15090 1 RAIL WELD EXT FRONT UPPER 9 HDW7593 4 PIN WIRE LOCK 3 8 X 2 25 10 8909 1 ENCLOSURE SERVICE MANUAL 12 HDW7471 2 SCREW...

Page 128: ...October 2008 2033ES 2633ES Service Parts Manual ANSI Specifications Page B 6 ART_2230 Lanyard Attachment Option 2033ES 2633ES 1 2 3 4 5...

Page 129: ...Service Parts Manual ANSI Specifications October 2008 Page B 7 LANYARD ATTACHMENT 1 3923 6 BRKT ATTACHMENT POINT 2 8605 6 DECAL LANYARD ATTACHMENT 3 8606 1 DECAL WARNING RESTRAINT 4 HDW6432 12 SCREW...

Page 130: ...October 2008 2033ES 2633ES Service Parts Manual ANSI Specifications Page B 8 ART_2252 Entry Chain and Rail X32ES Reference ART_685 1 2 3 4 5 6 7 8 8 9...

Page 131: ...Y GATE 1 7048 1 COVER RAIL PAD OPTION ONLY 2 7805 3 FT PAD RAIL OPTION ONLY 3 15107 1 GATE SHEET LOAD 4 HDW90792 2 PIN LOCK 5 HDW8278 2 HEX CAP SCREW 3 8 16 X 2 25 6 HDW8304 2 NUT 3 8 16 7 1366 1 GUAR...

Page 132: ...October 2008 2033ES 2633ES Service Parts Manual ANSI Specifications Page B 10 ART_2253 Swing Gate X32ES X33ES Reference ART_ 1 2 3 4 5 6 7 8 9 10 10 11 12 13 14 14 15 15 15 15 16 16 16 17 18...

Page 133: ...G 6 HDW6281 1 NUT 3 8 16 7 25615 1 BRKT STRIKER SWING GATE 8 15046 1 SWING GATE MOUNT WELD UPPER 9 15043 1 SWING GATE MOUNT WELD LOWER 10 8187 2 BEARING NYLINER FLANGED 11 8300 1 SPRING TORSION 1 OD 4...

Page 134: ...October 2008 2033ES 2633ES Service Parts Manual ANSI Specifications Page B 12 ART_2174 Roll out Deck Lock Pin Assembly Reference ART_686 5 2 3 1 1 6 4 7 8 9...

Page 135: ...CK 25297 1 PLATFORM LOCK PIN ASSEMBLY 1 8814 2 SLEEVES OVAL ALUMINUM 2 13814 1 HANDLE ROLLOUT PLATFORM 3 7184 3 2FT WIRE CABLE COATED ROLLED 4 13737 1 PIN EXTENSION LOCK 5 HDW8303 1 SCREW 5 16 18 2 LG...

Page 136: ...October 2008 2033ES 2633ES Service Parts Manual ANSI Specifications Page B 14 ART_2095 Roll out Deck Roller Reference ART_687 4 5 3 2 1...

Page 137: ...DESCRIPTION 2033ES 2633ES Service Parts Manual ANSI Specifications October 2008 Page B 15 ROLLOUT DECK ROLLER 1 5918 1 RING RETAINING HEAVY DUTY 1 2 HDW8370 1 WASHER 3 13230 1 ROLLER 4 13267 1 ROLLER...

Page 138: ...October 2008 2033ES 2633ES Service Parts Manual ANSI Specifications Page B 16 ART_2227 Terminal Block Installation ES Connect Horn Wires to Terminals 6 and 9 10 1 8 2 3 2 6 4 3 2 7 5...

Page 139: ...5991 1 TERMINAL BLOCK 6 7817 1 STRIP BACKING 15 POSITION 7 REF 1 WIRE HARNESS UPPER CONTROLS 8 25526 1 TERMINAL STRIP COVER OPERATOR HORN ANSI OPTION 10 9716 1 HORN 12 48 VOLT ELECTRONIC HDW5723 2 SCR...

Page 140: ...October 2008 2033ES 2633ES Service Parts Manual ANSI Specifications Page B 18 ART_2228 Power to Platform Outlet Installation 11 12 13 7 8 9 4 1 5 3 6 10 2...

Page 141: ...36 1 SCREW 6 32 0 25 4 HDW6455 2 SCREW 20 LG 5 HDW8267 2 LOCKNUT 20 6 5381 1 RECEPTACLE DUPLEX 7 8208 1 CONDUIT 3 8 FLEXIBLE 8 8209 1 FERRULE 3 8 9 8479 1 BUSHING ID 10 8833 1 CONNECTOR OUTLET BOX 3 8...

Page 142: ...October 2008 2033ES 2633ES Service Parts Manual ANSI Specifications Page B 20...

Page 143: ...AL 8804200 UP C 5 SCISSOR ASSEMBLY 2633ES SERIAL UP TO 11100999 C 7 SCISSOR ASSEMBLY 2633ES SERIAL 11101000 UP C 9 SCISSOR ASSEMBLY MOUNT C 11 LIFT CYLINDER MOUNT C 13 LIFT CYLINDER 90637 C 15 LIFT CY...

Page 144: ...3ES 2633ES Service Parts Manual ANSI Specifications Page C 2 ART_2274 R2 Scissor Assembly 2033ES Serial Up to 8804199 11 12 10 12 10 5 5 10 10 10 8 11 10 11 11 17 3 9 10 10 10 12 6 7 12 12 4 12 12 2 1...

Page 145: ...13964 1 MAINTENANCE LOCK WELDMENT 5 13054 2 CYLINDER MOUNT WELDMENT 6 13931 1 SUPPORT BEAM WELDMENT 7 13966 1 BEAM 5 X 5 X 250 W BEARINGS 6669 6 BEARING 2 0 X 2 0 LG 8 15077 1 BEAM 5 X 5 X 250 W PINS...

Page 146: ...08 2033ES 2633ES Service Parts Manual ANSI Specifications Page C 4 ART_2795 Scissor Assembly 2033ES Serial 8804200 Up 3 10 10 11 9 10 10 10 10 10 11 12 10 10 10 10 10 10 14 4 12 7 8 13 12 12 12 12 12...

Page 147: ...1 BEAM 5 5 25 WELDMENT 4 13964 1 MAINTENANCE LOCK WELDMENT 5 17000 2 CYLINDER MOUNT 6 13931 1 BEAM SUPPORT WELDMENT 7 17001 1 BEAM 5 5 25 WELDMENT 8 15076 1 BEAM 5 5 25 W BEARINGS 9 17089 1 BEAM 5 5...

Page 148: ...ervice Parts Manual ANSI Specifications Page C 6 ART_2275 R2 Scissor Assembly 2633ES Serial Up to 11100999 14 15 16 16 14 14 14 14 1 8 14 2 9 15 14 14 15 15 15 14 3 14 11 5 5 10 14 14 14 16 6 7 16 16...

Page 149: ...ER MOUNT WELDMENT 6 13931 1 SUPPORT BEAM WELDMENT 7 13966 1 BEAM 5 X 5 X 250 W BEARINGS 6669 6 BEARING 2 0 X 2 0 LG 8 15077 1 BEAM 5 X 5 X 250 W PINS 9 15052 1 BEAM 5 X 5 X 250 W PINS 10 15076 1 BEAM...

Page 150: ...S 2633ES Service Parts Manual ANSI Specifications Page C 8 ART_2796 Scissor Assembly 2633ES Serial 11101000 Up 2 16 9 12 12 12 16 3 11 12 12 12 12 12 12 16 13 12 12 12 12 12 14 4 13 7 10 15 13 13 13 1...

Page 151: ...1 MAINTENANCE LOCK WELDMENT 5 17000 2 CYLINDER MOUNT 6 16585 1 BEAM SUPPORT WELDMENT W BEARINGS 7 17001 1 BEAM 5 5 25 WELDMENT 8 15077 1 BEAM 5 5 25 W PINS 9 17004 1 BEAM 5 5 25 WELDMENT 10 15076 1 B...

Page 152: ...October 2008 2033ES 2633ES Service Parts Manual ANSI Specifications Page C 10 ART_2263 Scissor Mounting Detail X33ES Reference ART_ 1 2 6 5 4 3 8 9 14 13 11 15 15 10 12 7 16 13 13 17 18...

Page 153: ...94 4 WASHER 328 ID X 1 000 OD X 100 THK 6 HDW8304 4 NUT 5 16 18 GR 5 7 13782 1 SLIDE SHOE MACHINED 8 8731 2 WIPER SLIDE 9 13785 2 PLATE SLIDE RETAINER 10 HDW8152 8 SCREW 1 4 20 3 4 LG GR 5 11 6669 2 B...

Page 154: ...October 2008 2033ES 2633ES Service Parts Manual ANSI Specifications Page C 12 ART_2265 R1 Cylinder Mounting Detail 7 4 1 5 7 4 6 2 3 5 7 1 8 4 6 2 3...

Page 155: ...NDER MOUNT WELDMENT REFER TO SCISSOR ASSEMBLY 2 25219 2 PLATE RETAINER CYL MOUNT 3 75 X 1 25 X 0 179 3 HDW6455 4 SCREW 1 4 20 1 2 LG GR 5 4 13339 4 WASHER NYLON 1 385 ID X 2 255 OD X 030 THK 5 25142 2...

Page 156: ...ES Service Parts Manual ANSI Specifications Page C 14 ART_2273 90637 Hydraulic Cylinder 2033 Serial 8804000 8804007 2633 Serial 11100000 11100315 3 15 4 16 17 5 6 7 4X 8 9 11 10 12 14 1 13 2X TO RESER...

Page 157: ...1 1 MANIFOLD LIFT CYLINDER STANDARD 6 8595 1 VALVE 2 WAY N C W MANUAL LOCK 7 8914 1 COIL 24 VOLT DOUBLE SPADE W DIODE 8 HDW8663 2 SCREW CAP HEX HD 5 16 18 X 50 GRADE 2 9 13728 1 BRACKET CYLINDER VALVE...

Page 158: ...2033ES 2633ES Service Parts Manual ANSI Specifications Page C 16 ART_2271 90802 Hydraulic Clyinder 3 4 8 7 6 9 10 11 1 5 TO RESERVOIR TO LIFT MANIFOLD 2 2033 Serial 8804008 8804099 2633 Serial 111003...

Page 159: ...9 1 90802 1 CYLINDER LIFT 2 REF 1 HOSE ASSY SEE SECTION D 3 HDW7438 1 FITTING PIPE ADAPTOR 4 90439 1 ORIFICE 5 6984 4 BEARING DU 1 3 8 ID X 1 5 8 LG 6 90815 1 VALVE 2 WAY N C W MANUAL LOCK 7 90816 1 C...

Page 160: ...Specifications Page C 18 ART_2269 90802 Hydraulic Clyinder Lift Cylinder with Emergency Lowering Cable and Bell Crank Assembly 16 15A 15B 15 13 12B 14 12A 12 Emergency Lowering Cable 2033ES 2633ES 3...

Page 161: ...N D 3 HDW7438 1 FITTING PIPE ADAPTOR 4 90439 1 ORIFICE 5 6984 4 BEARING DU 1 3 8 ID X 1 5 8 LG 6 90815 1 VALVE 2 WAY N C W MANUAL LOCK 7 90001 1 COIL 24 VOLT DOUBLE SPADE W DIODE 8 HDW8879 1 FITTING P...

Page 162: ...Parts Manual ANSI Specifications Page C 20 ART_2272 91056 Hydraulic Cylinder Lift Cylinder with Emergency Lowering Cable 15 14 13A 13B 13 Emergency Lowering Cable 2033ES 2633ES 3 4 8 9 10 11 1 5 TO R...

Page 163: ...5 6984 4 BEARING DU 1 3 8 ID X 1 5 8 LG 6 91050 1 VALVE 2 WAY N C W CABLE ATTACH 7 91001 1 COIL 24 VOLT 8 HDW8879 1 FITTING PIPE 90 MALE BARB 9 90638 1 KIT SEAL LIFT CYLINDER SERVICE 10 REF 16 HOSE R...

Page 164: ...October 2008 2033ES 2633ES Service Parts Manual ANSI Specifications Page C 22...

Page 165: ...D 1 SECTION D HYDRAULICS BRAKE RELEASE MANIFOLD EARLY MODELS D 3 MAIN MANIFOLD ASSEMBLY EARLY MODELS D 5 MAIN MANIFOLD ASSEMBLY LATE MODELS D 9 HYDRAULIC RESERVOIR STEEL D 11 HYDRAULIC RESERVOIR PLAST...

Page 166: ...age D 2 ART_2291 Brake Release Pump 2033ES 2633SE and 2047ES 2647ES 2033ES up to Serial 8804099 2633ES up to Serial 11100599 2047ES up to Serial 9801100 2647ES up to Serial 9901200 3247ES NOT USED T O...

Page 167: ...8804099 2633ES SERIAL 11100000 TO 1110 0599 90234 BRAKE RELEASE MANIFOLD 1 90326 1 VALVE HYDRAULIC HAND PUMP 2 90325 1 BLOCK MANIFOLD 3 HDW90329 1 FITTING 90 MALE 1 4 O RING MALE 3 8 4 HDW7601 1 FITTI...

Page 168: ...33 15 21 STEERING BRAKE S T E E R IN G M ANUAL BRAKE LEFT W HEEL M OTOR RIGHT W HEEL M OTOR LEFT W HEEL M OTOR RIGHT W HEEL M OTOR DECEL CHECK VALVE 1 2 7 5 4 1 1 8 1 0 9 6 1 2 DOWN MAIN RELIEF STEER...

Page 169: ...OL 4 WAY 3 POSITION STEERING 5 9988 3 COIL 24 VOLT 6 9993 1 VALVE RELIEF 7 9982 1 VALVE SPOOL 4 WAY 8 9984 1 VALVE RELIEF 9 5954 1 VALVE PRIORITY FLOW CONTROL 10 6975 1 VALVE SPOOL N O 11 9995 1 VALVE...

Page 170: ...33 15 21 STEERING BRAKE S T E E R IN G M ANUAL BRAKE LEFT W HEEL M OTOR RIGHT W HEEL M OTOR LEFT W HEEL M OTOR RIGHT W HEEL M OTOR DECEL CHECK VALVE 1 2 7 5 4 1 1 8 1 0 9 6 1 2 DOWN MAIN RELIEF STEER...

Page 171: ...3 8 26 9980 1 FITTING 90 ELBW MALE 3 8 O RING FML 1 4 NPT 27 HDW90301 1 UNION MALE 1 4 NPT MALE 1 4 NPT 3 LG 28 HDW7971 1 DISCONNECT MALE 1 4 29 HDW90287 2 SCREW 1 4 20 4 5 LG 30 HDW5277 2 WASHER LOCK...

Page 172: ...Serial 8804100 UP 2633ES Serial 11100600 UP 2047ES Serial 9801100 UP 2647ES Serial 9901200 UP 3247ES Serial 10001200 UP S T E E R B R A K E P U M P T A N K L I F T R A L A L B R B TANK LIFT BRAKE RIG...

Page 173: ...91006 1 VALVE SPOOL 4 WAY 2 POSITION DRIVE DUMP DECEL 9 9998 1 ORIFICE 0 040 10 91016 1 VALVE NEEDLE TOW FREEWHEEL 11 91015 1 PUMP MANUAL BRAKE 12 91012 1 VALVE MANUAL BRAKE RELEASE 13 91010 1 VALVE...

Page 174: ...08 2033ES 2633ES Service Parts Manual ANSI Specifications Page D 10 ART_2294 Hydraulic Reservoir Assembly Steel X33ES FROM LIFT CYLINDER FROM FILTER TO PUMP FROM PORT 2 1 2 3 4 5 6 7 8 9 10 11 13 12 1...

Page 175: ...1 4 4 15133 1 BRACKET RESERVOIR MOUNTING 5 8412 1 SUCTION STRAINER 1 6 HDW8400 1 FITTING ELBOW 90 7 HDW8549 1 FITTING ADAPTER 8 HDW5723 1 SCREW SELF TAP FORM HEX HD 1 4 20 75 LG 9 HDW6455 2 SCREW 1 4...

Page 176: ...2008 2033ES 2633ES Service Parts Manual ANSI Specifications Page D 12 ART_2295 Hydraulic Reservoir Assembly 2033ES and 2633ES FROM LIFT CYLINDER FROM PORT 2 TO PUMP 11 8 4 5 12 17 14 15 16 15 18 2 6 1...

Page 177: ...1 4 MALE BARB 1 4 4 15133 1 BRACKET RESERVOIR MOUNTING 5 8412 1 SUCTION STRAINER 1 6 HDW8400 1 FITTING ELBOW 90 7 HDW8549 1 FITTING ADAPTER 8 HDW5723 1 SCREW SELF TAP FORM HEX HD 1 4 20 75 LG 11 9109...

Page 178: ...04099 2633ES Serial 11100000 11100599 MOTOR PUMP TANK FILTER STEER CYLINDER LIFT CYLINDER MANIFOLD FRONT REAR LEFT BRAKE RIGHT BRAKE LEFT DRIVE MOTOR RIGHT DRIVE MOTOR 11 5 6 13 14 7 2 9 10 1 3 4 12 8...

Page 179: ...0762 1 HOSE ASSEMBLY BRAKE TO MANIFOLD 6 9754 1 HOSE ASSEMBLY BRAKE TO BRAKE 7 7598 1 HOSE ASSEMBLY MANIFOLD TO FILTER 8 9038 1 HOSE ASSEMBLY FILTER TO TANK 9 90699 1 HOSE ASSEMBLY SUCTION 10 90668 1...

Page 180: ...04100 UP 2633ES Serial 11100600 UP MOTOR PUMP TANK FILTER STEER CYLINDER FRONT REAR LIFT CYLINDER MANIFOLD LEFT BRAKE RIGHT BRAKE LEFT DRIVE MOTOR RIGHT DRIVE MOTOR 11 5 6 7 2 9 10 1 3 4 12 8 NOTE Thi...

Page 181: ...E ASSEMBLY DRIVE MOTOR LEFT 3 91684 1 HOSE ASSEMBLY STEER CYLINDER 4 90276 1 HOSE ASSEMBLY STEER CYLINDER 5 9847 1 HOSE ASSEMBLY BRAKE TO MANIFOLD 6 90671 1 HOSE ASSEMBLY BRAKE TO BRAKE 7 7598 1 HOSE...

Page 182: ...October 2008 2033ES 2633ES Service Parts Manual ANSI Specifications Page D 18...

Page 183: ...VOIR E 5 BASE COVERS PLASTIC HYDRAULIC FLUID RESERVOIR E 7 BALLAST E 9 MOTION ALARM OPTION E 11 MOTION LIGHT OPTION E 11 POWER CONVERTER OPTION E 11 BRAKE ASSEMBLY E 13 FRONT AXLE E 15 STEERING COMPON...

Page 184: ...October 2008 2033ES 2633ES Service Parts Manual ANSI Specifications Page E 2 ART_2302 Ladder Installation 2033ES 2633ES 2033ES 2633ES 1 2...

Page 185: ...RT NO QTY DESCRIPTION 2033ES 2633ES Service Parts Manual ANSI Specifications October 2008 Page E 3 LADDER 1 16043 1 LADDER 2033ES 2 16041 1 LADDER 2633ES HDW8457 4 NUT 1 2 13 HDW8283 4 SCREW 1 2 13 1...

Page 186: ...ce Parts Manual ANSI Specifications Page E 4 ART_2305 Base and Covers 2033ES 2633ES with Steel Hydraulic Fluid Reservoir 1 8 6 15 16 12 15 16 12 2 9 15 15 12 16 12 16 10 19 21 1 21 11 15 15 15 25 15 7...

Page 187: ...COVER PUMP MOTOR CHARGER 9 15143 1 BRACKET MOUNT OIL FILTER 10 15126 1 COVER BATTERY CABINET 11 90752 6 HINGE SLIP MALE HALF LH W HOLES 12 HDW5276 4 NUT 1 4 15 HDW5904 20 SCREW 1 4 20 3 4 LG 16 HDW521...

Page 188: ...Parts Manual ANSI Specifications Page E 6 ART_2396 Base and Covers 2033ES 2633ES with Plastic Hydraulic Fluid Reservoir 1 8 6 15 16 12 15 16 12 2 9 15 15 12 16 12 16 10 19 21 1 21 11 15 15 15 25 15 7...

Page 189: ...COVER PUMP MOTOR CHARGER 9 15143 1 BRACKET MOUNT OIL FILTER 10 15126 1 COVER BATTERY CABINET 11 90752 6 HINGE SLIP MALE HALF LH W HOLES 12 HDW5276 4 NUT 1 4 15 HDW5904 20 SCREW 1 4 20 3 4 LG 16 HDW52...

Page 190: ...October 2008 2033ES 2633ES Service Parts Manual ANSI Specifications Page E 8 ART_2324 Machine Ballast 2033ES 2633ES 1 6 2 5 3 7 9 12 9 12 11 9 8...

Page 191: ...16102 2 CAST BALLAST RH 50 LBS 3 16101 1 CAST BALLAST LH 220 LBS 5 15066 1 BALLAST 1 5X7X37 75 2633 ONLY 6 15065 1 BALLAST 1 5X7X21 2633 ONLY 7 90768 2 HEX HEAD SCREW 1 2 13 X 7 5 8 HDW90793 2 HEX HE...

Page 192: ...October 2008 2033ES 2633ES Service Parts Manual ANSI Specifications Page E 10 ART_2308 Base Options X33ES X47ES SUPPLIED WITH ITEM 6 5 4 3 2 1 8 9 6 7...

Page 193: ...TOR TERMINAL BLACK 4 8782 1 HARNESS MOTION ALARM 5 HDW6455 2 SCREW 1 4 20 1 2 LG MOTION LIGHT OPTION 6 90164 1 LIGHT STROBE 7 90776 1 TUBE REPLACEMENT 7476 2 TERMINAL AMP CONNECTOR PIN 7640 1 CONNECTO...

Page 194: ...October 2008 2033ES 2633ES Service Parts Manual ANSI Specifications Page E 12 ART_2309 Brake Installation ES TO PORT 5 Stacking arrangement for discs and spacers 6 6 2 1 5 3 4 3...

Page 195: ...tober 2008 Page E 13 BRAKE ASSEMBLY 1 90715 2 HYDRAULIC BRAKE ASSY 2 HDW8457 8 NUT 1 2 13 3 HDW8881 2 ADAPTER MALE 1 4 O RING MALE 1 4 4 HDW90332 1 FITTING MALE 1 4 MALE 1 4 FEMALE 1 4 TEE 5 HDW8498 8...

Page 196: ...2033ES 2633ES Service Parts Manual ANSI Specifications Page E 14 ART_2326 Wheel Motor Mount X33ES and X47ES Reference ART_ 7 8 9 16 15 17 18 6 5 4 3 1 2 PORT 8 9 PORT 10 11 11 10 22 19 20 21 LEFT SID...

Page 197: ...127 THK 5 7715 2 BEARING TAPERED ROLL 1 25 ID 6 7717 2 RACE BEARING TAPERED 7 7716 2 RACE BEARING TAPERED 8 7714 2 BEARING TAPERED ROLL 1 5 ID 9 8159 2 SEAL GREASE 1 3 4 SHAFT 10 8173 2 CHAIN ROLLER...

Page 198: ...2033ES 2633ES Service Parts Manual ANSI Specifications Page E 16 ART_2326 Wheel Motor Mount X33ES and X47ES Reference ART_ 7 8 9 16 15 17 18 6 5 4 3 1 2 PORT 8 9 PORT 10 11 11 10 22 19 20 21 LEFT SID...

Page 199: ...WHEEL MOTOR 2033ES SERIAL 8804004 8804107 2633ES SERIAL 11100287 TO 11100665 15 90846 2 HYDRAULIC WHEEL MOTOR 2033ES SERIAL 8804108 UP 2633ES SERIAL 11100666 UP 16 HDW8457 8 HEX TOP LOCK NUT 500 13 1...

Page 200: ...October 2008 2033ES 2633ES Service Parts Manual ANSI Specifications Page E 18 ART_2311 R1 Steering Assembly Installation 2033ES 2633ES 3 1 2 4 5 6 7 9 10 11 12 13 15 16 14...

Page 201: ...48 4 BEARING OILITE 1 25 X 5 5 13422 2 STEER IDLER SHAFT WELDMENT 6 HDW6434 4 SCREW CAP HEX HEAD 3 8 16 X 2 00 GRADE 5 7 13419 4 LINK INTERMEDIATE STEERING 9 13421 4 SPACER 10 8433 4 BEARING 10DU12 11...

Page 202: ...33ES 2633ES Service Parts Manual ANSI Specifications Page E 20 ART_2314 Electric Motor Pump X33ES X47ES PRESSURE SIDE SUCTION SIDE PRESSURE SIDE SUCTION SIDE FROM RESERVIOR TO MANIFOLD 1 2 9 6 7 10 5...

Page 203: ...OR 24 VDC 2 HP 91226 1 BRUSHES 3 90998 1 PUMP 14 90999 1 COUPLER 4 HDW8081 1 FITTING 90 ELBW MALE 1 2 O RING MALE 3 8 SIZE 37 5 HDW90967 1 FITTING 90 ELBW MALE 3 8 O RING MALE 1 2 SIZE 50 6 REF 1 BATT...

Page 204: ...vice Parts Manual ANSI Specifications Page E 22 ART_2316 Pothole Assembly 2033ES 2633ES 1 19 3 2 36 34 33 18 4 5 REAR BULKHEAD ON BASE WELDMENT 7 6 7 6 8 30 32 31 6 10 20 23 22 24 27 25 LH 26 RH 21 13...

Page 205: ...2 PIN CLEVIS 1 2 X 2 62 LG ZI YEL 14 HDW8273 8 BOLT CAP HEX HD 1 4 20 1 00 LG GRADE 5 ZI CL 15 7015 4 BEARING FLANGED NYLINER 17 HDW5920 4 PIN COTTER HAMMERLOCK 1 8 X 1 00 ZI CL 18 13842 1 BRACKET POT...

Page 206: ...October 2008 2033ES 2633ES Service Parts Manual ANSI Specifications Page E 24 ART_2318 Wheel Motor Assembly ES 3 1 4 2 5...

Page 207: ...MOTOR 90779 SEAL KIT FOR WHEEL MOTOR 90713 2033ES SERIAL 8804005 TO 8804099 2633ES SERIAL 11100287 TO 11100665 90809 WHEEL MOTOR 90857 SEAL KIT FOR WHEEL MOTOR 90809 2033ES SERIAL 8804100 UP 2633ES SE...

Page 208: ...October 2008 2033ES 2633ES Service Parts Manual ANSI Specifications Page E 26 ART_2320 Battery Installation 2033ES 2633ES 2 1 4 3 5 6 7 8 9 10...

Page 209: ...HARNESSES PARTS SEC 1 3 REF 1 CABLE BLACK SEE HARNESSES PARTS SEC 1 4 9243 1 CABLE RED SEE HARNESSES PARTS SEC 1 7172 4 BOOT TERMINAL INSULATOR BLACK NOT SHOWN 7173 4 BOOT TERMINAL INSULATOR RED NOT...

Page 210: ...October 2008 2033ES 2633ES Service Parts Manual ANSI Specifications Page E 28 ART_2327 Limit Switches Installation X33ES X47ES 1 2 1 5 6 7 8 9 11 12 13 14 15...

Page 211: ...X 1 LG 6 HDW5276 2 NUT 1 4 7 HDW8482 2 SCREW MACHINE 8 X 1 5 LG 8 8932 1 SWITCH LIMIT SPEED HONEYWELL BRAND 8 90996 1 SWITCH LIMIT SPEED TELEMECANIQUE BRAND 9 13838 1 BRKT LIMIT SWITCH MOUNT 11 HDW525...

Page 212: ...to 75 charged 0 to 50 charged ON ON ON 50 Blinking ON ON Blinking OFF ON Blinking OFF OFF 75 100 BATTERY CHARGER INDICATOR 90826 Please see service manual for additional information 100 charged 75 to...

Page 213: ...ITEM PART NO QTY DESCRIPTION 2033ES 2633ES Service Parts Manual ANSI Specifications October 2008 Page E 31 BATTERY CHARGER 1 90712 1 CHARGER 24 VOLT 110 220V 50 60 HZ 2 HDW7888 4 SCREW 10 32 1 2 LG...

Page 214: ...October 2008 2033ES 2633ES Service Parts Manual ANSI Specifications Page E 32...

Page 215: ...VOIR E 5 BASE COVERS PLASTIC HYDRAULIC FLUID RESERVOIR E 7 BALLAST E 9 MOTION ALARM OPTION E 11 MOTION LIGHT OPTION E 11 POWER CONVERTER OPTION E 11 BRAKE ASSEMBLY E 13 FRONT AXLE E 15 STEERING COMPON...

Page 216: ...October 2008 2033ES 2633ES Service Parts Manual ANSI Specifications Page E 2 ART_2302 Ladder Installation 2033ES 2633ES 2033ES 2633ES 1 2...

Page 217: ...RT NO QTY DESCRIPTION 2033ES 2633ES Service Parts Manual ANSI Specifications October 2008 Page E 3 LADDER 1 16043 1 LADDER 2033ES 2 16041 1 LADDER 2633ES HDW8457 4 NUT 1 2 13 HDW8283 4 SCREW 1 2 13 1...

Page 218: ...ce Parts Manual ANSI Specifications Page E 4 ART_2305 Base and Covers 2033ES 2633ES with Steel Hydraulic Fluid Reservoir 1 8 6 15 16 12 15 16 12 2 9 15 15 12 16 12 16 10 19 21 1 21 11 15 15 15 25 15 7...

Page 219: ...COVER PUMP MOTOR CHARGER 9 15143 1 BRACKET MOUNT OIL FILTER 10 15126 1 COVER BATTERY CABINET 11 90752 6 HINGE SLIP MALE HALF LH W HOLES 12 HDW5276 4 NUT 1 4 15 HDW5904 20 SCREW 1 4 20 3 4 LG 16 HDW521...

Page 220: ...Parts Manual ANSI Specifications Page E 6 ART_2396 Base and Covers 2033ES 2633ES with Plastic Hydraulic Fluid Reservoir 1 8 6 15 16 12 15 16 12 2 9 15 15 12 16 12 16 10 19 21 1 21 11 15 15 15 25 15 7...

Page 221: ...COVER PUMP MOTOR CHARGER 9 15143 1 BRACKET MOUNT OIL FILTER 10 15126 1 COVER BATTERY CABINET 11 90752 6 HINGE SLIP MALE HALF LH W HOLES 12 HDW5276 4 NUT 1 4 15 HDW5904 20 SCREW 1 4 20 3 4 LG 16 HDW52...

Page 222: ...October 2008 2033ES 2633ES Service Parts Manual ANSI Specifications Page E 8 ART_2324 Machine Ballast 2033ES 2633ES 1 6 2 5 3 7 9 12 9 12 11 9 8...

Page 223: ...16102 2 CAST BALLAST RH 50 LBS 3 16101 1 CAST BALLAST LH 220 LBS 5 15066 1 BALLAST 1 5X7X37 75 2633 ONLY 6 15065 1 BALLAST 1 5X7X21 2633 ONLY 7 90768 2 HEX HEAD SCREW 1 2 13 X 7 5 8 HDW90793 2 HEX HE...

Page 224: ...October 2008 2033ES 2633ES Service Parts Manual ANSI Specifications Page E 10 ART_2308 Base Options X33ES X47ES SUPPLIED WITH ITEM 6 5 4 3 2 1 8 9 6 7...

Page 225: ...TOR TERMINAL BLACK 4 8782 1 HARNESS MOTION ALARM 5 HDW6455 2 SCREW 1 4 20 1 2 LG MOTION LIGHT OPTION 6 90164 1 LIGHT STROBE 7 90776 1 TUBE REPLACEMENT 7476 2 TERMINAL AMP CONNECTOR PIN 7640 1 CONNECTO...

Page 226: ...October 2008 2033ES 2633ES Service Parts Manual ANSI Specifications Page E 12 ART_2309 Brake Installation ES TO PORT 5 Stacking arrangement for discs and spacers 6 6 2 1 5 3 4 3...

Page 227: ...tober 2008 Page E 13 BRAKE ASSEMBLY 1 90715 2 HYDRAULIC BRAKE ASSY 2 HDW8457 8 NUT 1 2 13 3 HDW8881 2 ADAPTER MALE 1 4 O RING MALE 1 4 4 HDW90332 1 FITTING MALE 1 4 MALE 1 4 FEMALE 1 4 TEE 5 HDW8498 8...

Page 228: ...2033ES 2633ES Service Parts Manual ANSI Specifications Page E 14 ART_2326 Wheel Motor Mount X33ES and X47ES Reference ART_ 7 8 9 16 15 17 18 6 5 4 3 1 2 PORT 8 9 PORT 10 11 11 10 22 19 20 21 LEFT SID...

Page 229: ...127 THK 5 7715 2 BEARING TAPERED ROLL 1 25 ID 6 7717 2 RACE BEARING TAPERED 7 7716 2 RACE BEARING TAPERED 8 7714 2 BEARING TAPERED ROLL 1 5 ID 9 8159 2 SEAL GREASE 1 3 4 SHAFT 10 8173 2 CHAIN ROLLER...

Page 230: ...2033ES 2633ES Service Parts Manual ANSI Specifications Page E 16 ART_2326 Wheel Motor Mount X33ES and X47ES Reference ART_ 7 8 9 16 15 17 18 6 5 4 3 1 2 PORT 8 9 PORT 10 11 11 10 22 19 20 21 LEFT SID...

Page 231: ...WHEEL MOTOR 2033ES SERIAL 8804004 8804107 2633ES SERIAL 11100287 TO 11100665 15 90846 2 HYDRAULIC WHEEL MOTOR 2033ES SERIAL 8804108 UP 2633ES SERIAL 11100666 UP 16 HDW8457 8 HEX TOP LOCK NUT 500 13 1...

Page 232: ...October 2008 2033ES 2633ES Service Parts Manual ANSI Specifications Page E 18 ART_2311 R1 Steering Assembly Installation 2033ES 2633ES 3 1 2 4 5 6 7 9 10 11 12 13 15 16 14...

Page 233: ...48 4 BEARING OILITE 1 25 X 5 5 13422 2 STEER IDLER SHAFT WELDMENT 6 HDW6434 4 SCREW CAP HEX HEAD 3 8 16 X 2 00 GRADE 5 7 13419 4 LINK INTERMEDIATE STEERING 9 13421 4 SPACER 10 8433 4 BEARING 10DU12 11...

Page 234: ...33ES 2633ES Service Parts Manual ANSI Specifications Page E 20 ART_2314 Electric Motor Pump X33ES X47ES PRESSURE SIDE SUCTION SIDE PRESSURE SIDE SUCTION SIDE FROM RESERVIOR TO MANIFOLD 1 2 9 6 7 10 5...

Page 235: ...OR 24 VDC 2 HP 91226 1 BRUSHES 3 90998 1 PUMP 14 90999 1 COUPLER 4 HDW8081 1 FITTING 90 ELBW MALE 1 2 O RING MALE 3 8 SIZE 37 5 HDW90967 1 FITTING 90 ELBW MALE 3 8 O RING MALE 1 2 SIZE 50 6 REF 1 BATT...

Page 236: ...vice Parts Manual ANSI Specifications Page E 22 ART_2316 Pothole Assembly 2033ES 2633ES 1 19 3 2 36 34 33 18 4 5 REAR BULKHEAD ON BASE WELDMENT 7 6 7 6 8 30 32 31 6 10 20 23 22 24 27 25 LH 26 RH 21 13...

Page 237: ...2 PIN CLEVIS 1 2 X 2 62 LG ZI YEL 14 HDW8273 8 BOLT CAP HEX HD 1 4 20 1 00 LG GRADE 5 ZI CL 15 7015 4 BEARING FLANGED NYLINER 17 HDW5920 4 PIN COTTER HAMMERLOCK 1 8 X 1 00 ZI CL 18 13842 1 BRACKET POT...

Page 238: ...October 2008 2033ES 2633ES Service Parts Manual ANSI Specifications Page E 24 ART_2318 Wheel Motor Assembly ES 3 1 4 2 5...

Page 239: ...MOTOR 90779 SEAL KIT FOR WHEEL MOTOR 90713 2033ES SERIAL 8804005 TO 8804099 2633ES SERIAL 11100287 TO 11100665 90809 WHEEL MOTOR 90857 SEAL KIT FOR WHEEL MOTOR 90809 2033ES SERIAL 8804100 UP 2633ES SE...

Page 240: ...October 2008 2033ES 2633ES Service Parts Manual ANSI Specifications Page E 26 ART_2320 Battery Installation 2033ES 2633ES 2 1 4 3 5 6 7 8 9 10...

Page 241: ...HARNESSES PARTS SEC 1 3 REF 1 CABLE BLACK SEE HARNESSES PARTS SEC 1 4 9243 1 CABLE RED SEE HARNESSES PARTS SEC 1 7172 4 BOOT TERMINAL INSULATOR BLACK NOT SHOWN 7173 4 BOOT TERMINAL INSULATOR RED NOT...

Page 242: ...October 2008 2033ES 2633ES Service Parts Manual ANSI Specifications Page E 28 ART_2327 Limit Switches Installation X33ES X47ES 1 2 1 5 6 7 8 9 11 12 13 14 15...

Page 243: ...X 1 LG 6 HDW5276 2 NUT 1 4 7 HDW8482 2 SCREW MACHINE 8 X 1 5 LG 8 8932 1 SWITCH LIMIT SPEED HONEYWELL BRAND 8 90996 1 SWITCH LIMIT SPEED TELEMECANIQUE BRAND 9 13838 1 BRKT LIMIT SWITCH MOUNT 11 HDW525...

Page 244: ...to 75 charged 0 to 50 charged ON ON ON 50 Blinking ON ON Blinking OFF ON Blinking OFF OFF 75 100 BATTERY CHARGER INDICATOR 90826 Please see service manual for additional information 100 charged 75 to...

Page 245: ...ITEM PART NO QTY DESCRIPTION 2033ES 2633ES Service Parts Manual ANSI Specifications October 2008 Page E 31 BATTERY CHARGER 1 90712 1 CHARGER 24 VOLT 110 220V 50 60 HZ 2 HDW7888 4 SCREW 10 32 1 2 LG...

Page 246: ...October 2008 2033ES 2633ES Service Parts Manual ANSI Specifications Page E 32...

Page 247: ...S Service Parts Manual ANSI Specifications October 2008 Page F 1 SECTION F DECALS DECALS 2033ES 2633ES CONTROLS F 3 DECALS 2033ES 2633ES BASE F 5 DECALS 2033ES 2633ES SCISSORS F 7 DECALS 2033ES 2633ES...

Page 248: ...anual ANSI Specifications Page F 2 ART_2336 Control Labels 2033ES 2633ES 90729 90735 7156 8391 90723 90741 9052 90732 90263 90750 90751 8779 cut label and rotate arrow to face switch 90348 90401 2033E...

Page 249: ...156 1 DECAL FRONT 4 90735 1 DECAL POTHOLE 5 90723 1 DECAL WARNING LEVEL 6 90741 1 DECAL CONTROL BOX MODEL 7 90263 1 DECAL LOWER CONTROL BOX FRONT PANEL 8 8779 1 DECAL WARNING BATTERY 9 90750 1 DECAL B...

Page 250: ...October 2008 2033ES 2633ES Service Parts Manual ANSI Specifications Page F 4 ART_2337 Base Labels 2033ES 2633ES 2633ES 2033ES 6873 90725 90826 91083 6556 91553 90726 90267 2 1 3 4 7 8 8 6 5...

Page 251: ...5 DECALS 2033ES 2633ES BASE 1 91553 1 SERIAL PLATE 2 6873 1 DECAL HYDRAULIC OIL 3 90267 1 DECAL BRAKE RELEASE 4 90725 4 DECAL WARNING TIRE REPLACEMENT 5 90726 1 DECAL WARNING BATTERY REPLACEMENT 6 910...

Page 252: ...2633ES Service Parts Manual ANSI Specifications Page F 6 ART_2338 Scissors Labels 2033ES 2633ES 2033ES 2633ES 9910 9910 7982 3X 2X 9910 9910 9910 9910 9910 9910 9910 9910 3X 7982 2X 90717 8503 90717 8...

Page 253: ...ION 2033ES 2633ES Service Parts Manual ANSI Specifications October 2008 Page F 7 DECALS 2033ES 2633ES SCISSORS 1 90717 1 DECAL MAINTENANCE LOCK 2 9910 3 DECAL PINCH POINT 3 7982 2 DECAL SAFETY STRIPE...

Page 254: ...LESS YOU HAVE BEEN AUTHORIZED TO USE AND TRAINED IN THE SAFE OPERATION OF THIS MACHINE TRAINING INCLUDES COMPLETE KNOWLEDGE OF THE SAFETY AND OPERATION INSTRUCTIONS CONTAINED IN THE MANUFACTURERS MANU...

Page 255: ...TFORM LOCK 4 90829 2 DECAL WARNING PLATFORM CAPACITY 2033ES 5 90736 2 DECAL WARNING PLATFORM CAPACITY 2633ES 7 90733 1 DECAL MANUALS INSIDE 8 90739 1 DECAL MADE IN USA 9 8806 1 DECAL WARNING LANYARD O...

Page 256: ...October 2008 2033ES 2633ES Service Parts Manual ANSI Specifications Page F 10...

Page 257: ..._________________ __________________________________ __________________________________ Purchase Order Number _____________ All orders MUST have a Purchase Order Number Ship VIA ______________________...

Page 258: ...THIS PAGE IS LEFT INTENTIONALLY BLANK...

Page 259: ...erform the necessary repair or replacement based on MEC Aerial Platform Sales Corp s then current flat rate provided the defective part in question is shipped prepaid to MEC Aerial Platform Sales Corp...

Page 260: ...1775 Park Street Suite 77 Selma CA 93662 USA Ph 1 800 387 4575 559 891 2488 Fax 559 891 2448 E mail info mecawp com Web www mecawp com Aerial Platform Sales Corp...

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