Mea SMAC 35DWG 22HP Owner'S/Operator'S Manual Download Page 1

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7209-D0001-01

SMAC 35DWG 22HP

ervice

aintenance

ompressor)

Owner

’s / Operator’s

Manual

35 CFM Diesel Driven Air

Compressor C/W Welder/Generator

Revision: 02
Reviewed: 16/12/2021

Summary of Contents for SMAC 35DWG 22HP

Page 1: ...7209 D0001 01 SMAC 35DWG 22HP Service Maintenance Air Compressor Owner s Operator s Manual 35 CFM Diesel Driven Air Compressor C W Welder Generator Revision 02 Reviewed 16 12 2021...

Page 2: ...Document No 7209 D0002 01 2 THIS PAGE IS LEFT BLANK INTENTIONALLY...

Page 3: ...Document No 7209 D0002 01 3 MEA Product Warranty Registration Form THIS FORM MUST BE COMPLETED AND RETURNED WITHIN 30 DAYS OF INSTALLATION OR WARRANTY WILL BE VOID...

Page 4: ...________________________________________ City _______________ State ___________________ Country ___________________ Installation Date _______ ________ ______ Day Month Year Owner Information Company N...

Page 5: ...PARTS AND SERVICE KITS 21 8 TROUBLESHOOTING 22 9 DRAWINGS ILLUSTRATIONS 24 10 WARRANTY 35 MOBILE ENERGY AUSTRALIA CONTACTS 37 Both the MEA Product Warranty Registration form located at the FRONT of th...

Page 6: ...site specific safety procedures will help to minimize the risk to accidents personnel injury and loss of life It is the responsibility of the employer to ensure that the work site is safe for all emp...

Page 7: ...nd welder generator Only those who have been trained and who have read and understand the operator and installation manual should operate and install the MEA SMACDWG This manual contains vital informa...

Page 8: ...view of SMAC fitted with the generator welder option Detailed Information on the compressor and the engine are supplied separate to this Owners Operator manual The specifications on the following page...

Page 9: ...speed control engine and compressor high temperature and pressure engine shutdown system Safety Features 200 PSI relief valve in compressor sump Temperature safety sensor in the compressor Rapid blow...

Page 10: ...ion MEA approved oil to meet strict emission control regulations min class CF or better is required If oil does not meet the minimum requirements all warranty will be nullified IMPORTANT Engine oil sh...

Page 11: ...e 2 Check the water level in the engine 3 Check the oil level in the compressor 4 Check all hoses are secured and not damaged Replace all damaged hoses before starting 5 Check all electrical cables ar...

Page 12: ...could be damaged should you extend the time beyond the 15 seconds Releasing glow hold will leave the system in OFF position middle position 3 Ensure ON OFF GLOW Switch still in ON position Upper posi...

Page 13: ...e engine will come down to idle speed 3 It is good practice to allow the engine to run under no load for 2 3 minutes 4 Turn the engine off by pressing the ON OFF GLOW rocker switch to the centre posit...

Page 14: ...location as well as providing added safety when welding The VRD control box visually shows when it is safe to weld The original controls on the generator are blanked off and rerouted to the VRD contr...

Page 15: ...Lubricator FRL to achieve the final tool pressure ENSURE THAT THE WATER SEPARATOR IS MOUNTED AS FAR FROM THE COMPRESSOR AS POSSIBLE AND THAT IT HAS AT LEAST TWO METRES OF HOSING BETWEEN THE COMPRESSO...

Page 16: ...INSTALLATION continued The information in this section is very important for proper operation of the compressor Read these requirements before beginning installation The following is a view of the co...

Page 17: ...the ground 2 Mounting of Compressor Unit considering Ventilation It is not possible to make absolute recommendations regarding ventilation because of the widely differing circumstances that are possi...

Page 18: ...are a minimum that should be considered The exhaust pipe needs to be adequate for the engine There needs to be a flexible joint at the point where the extension is connected to the exhaust system of t...

Page 19: ...the end of the 5 metre cable of the control box It should be noted this switch box can be mounted in the cab of the vehicle if an extension harness is purchased or any location on the truck body 6 Co...

Page 20: ...ke Filter into place 4 Tighten the hose clamp and refit the front panel 8 Optional Supply of After Cooler for Diesel Engine Driven Compressor Unit It is important for most air tools that the air suppl...

Page 21: ...or the method to be used to start the compressor 4 On starting and running the air pressure will be found to be at the pressure specified by the customer and the engine will be at the lower speed idle...

Page 22: ...d be made if the unit is operating in a dusty environment in high ambient temperatures or in other unusual conditions A planned program of periodic inspection and maintenance will help to avoid premat...

Page 23: ...d wear Check compressor oil level Change engine oil see system specifications diesel engine lubrication Check system for oil and or air leaks Clean air cleaner element Check fan belt tension Every 200...

Page 24: ...ONS REGARDING THE SETUP AND OPERATION OF THE SMAC RANGE OF PRODUCTS Code Description 7201 KB0017 SERVICE KIT SMAC D G 50HR ENGINE ONLY 7201 KB0015 SERVICE KIT SMAC D G 200HR ENGINE ONLY 7201 KB0011 SE...

Page 25: ...Document No 7209 D0002 01 25 8 TROUBLESHOOTING...

Page 26: ...Document No 7209 D0002 01 26 TROUBLESHOOTING continued...

Page 27: ...Document No 7209 D0002 01 27 9 DRAWINGS ILLUSTRATIONS...

Page 28: ...Document No 7209 D0002 01 28 DRAWINGS ILLUSTRATIONS Parts list...

Page 29: ...Document No 7209 D0002 01 29 DRAWINGS ILLUSTRATIONS Parts list...

Page 30: ...Document No 7209 D0002 01 30 DRAWINGS ILLUSTRATIONS Parts list...

Page 31: ...Document No 7209 D0002 01 31 DRAWINGS ILLUSTRATIONS HYDRAULIC PNEUMATIC DIAGRAM...

Page 32: ...Document No 7209 D0002 01 32 DRAWINGS ILLUSTRATIONS SMAC WIRING DIAGRAM...

Page 33: ...Document No 7209 D0002 01 33 DRAWINGS ILLUSTRATIONS SMAC WIRING DIAGRAM MINE SPEC...

Page 34: ...Document No 7209 D0002 01 34 DRAWINGS ILLUSTRATIONS...

Page 35: ...Document No 7209 D0002 01 35 DRAWINGS ILLUSTRATIONS VRD Control Box...

Page 36: ...Document No 7209 D0002 01 36 DRAWINGS ILLUSTRATIONS Single Phase Electrical Outlet Circuit Diagram...

Page 37: ...Document No 7209 D0002 01 37 DRAWINGS ILLUSTRATIONS 3 Phase Outlet Box Diagram...

Page 38: ...Document No 7209 D0002 01 38 DRAWINGS ILLUSTRATIONS...

Page 39: ...genuine components are used in the product s 2 7 Normal wear and tear of product s 3 WARRANTY PERIOD 3 1 The warranty period will commence upon installation of the product s The returned registration...

Page 40: ...y completed warranty registration form 7 DISCLAIMER AND WARRANTY SERVICE 7 1 Any labour costs claimed more than MEA s set rate and or times are not provided by this warranty If applicable any labour c...

Page 41: ...NERGY AUSTRALIA CONTACTS Sales Office 07 3273 6803 Email sales mobileenergyaustralia com au Spare Parts Office 07 3273 6803 Email sales mobileenergyaustralia com au Service Office 07 3273 6803 Email w...

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