MDS Power IPSi2400X Installation & Operation Manual Download Page 11

Troubleshooting

This unit features eight LED indicators and an alarm buzzer to help diagnose any malfunctions 

during operation. In the event of malfunction, the alarm buzzer will sound prior to the inverter 

shutting down. You should immediately check which LEDs are glowing to determine the cause 

of the malfunction.

TIP: 

 FOR QUICK REFERENCE, IF THE UNIT IS EXPERIENCING A MALFUNCTION: THE INVERT 

LED WILL BE OFF AND THE BYPASS LED WILL BE GLOWING RED.

LED / Issue

Meaning

LOW VOLTAGE LED is ON

The input voltage is too low for normal operation.

Fix:

Check that the power source is appropriately rated for use with the 

inverter.  If using

 InverterWizard

, check the Low Voltage Alarm thresh-

olds are properly set for the battery voltage you are using to power the 

inverter, for example: 21V for a 24V battery and 28V for a 32V battery.
If the above are all in working order, the cause is likely an internal 

component failure and the unit must be returned for repair.

HIGH VOLTAGE LED is ON

The input voltage is too high for normal operation.

Fix:

Check that the power source is appropriately rated for use with the 

inverter. The inverter can be damaged if the input voltage exceeds the 

rating indicated on the label. Over-voltage damage is not covered under 

warranty.
If the above are checked and in working order, the cause is likely an 

internal component failure and the unit must be returned for repair.

OVER TEMP LED is ON

The unit’s internal temperature is too hot for normal operation.

Fix:

Check that the unit’s cooling fans are functioning. If the fans are NOT 

running, the unit must be returned for repair. If the fans are running, 

you may need to remount the inverter for improved ventilation.
The inverter will automatically derate its maximum power rating to 

maintain a safe operating temperature. If the internal temperature 

exceeds the safe maximum, the unit will shut off its outputs. When the 

temperature drops to safe operating range, the inverter will automati-

cally ecover.

OVER LOAD LED is ON

The load is drawing too much current from the inverter. 

Fix:

The load has been drawing the peak current from the inverter for 

longer than its intended duty cycle. Reduce the load on the inverter by 

disconnecting some devices from the output.

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Summary of Contents for IPSi2400X

Page 1: ...INSTALLATION OPERATION MANUAL IPSi2400X STEEL MILL INVERTER T T 514 369 4919 TF 800 931 49 www mdspower com ...

Page 2: ...2 ...

Page 3: ...ving these units MEDICAL EQUIPMENT NOTICE This product is not recommmended the use of their products in life support applications where failure or malfunction of this product can be reasonably expected to cause failure of the life support device or to significantly affect its safety or effectiveness Additionally iot is not recommended for use with any products in direct patient care Examples of de...

Page 4: ...TABLE OF CONTENTS Front Cover Product Warnings and Advisories Table of Contents Introduction Box Contents Main Parts Operation Installation Options Troubleshooting Specifications Warranty ...

Page 5: ...lled by a Digital Signal Processor for optimal control and operation The unit s heavy duty toroidal power transformer steps up the low AC voltage produced by the MOSFET transistors to either 110 or 220VAC at 50 or 60 Hz identical to a conventional AC outlet Additional output filtering eliminates noise that could potentially interfere with sensitive communications equipment Designed for service in ...

Page 6: ...x Phoenix VDFK4 Terminal Block connector Black Hot Green Ground Grey Neutral 3 USB Communications Port 4 Chassis Grounding Stud 5 Indicator LEDs 6 Power Switch 7 DC Input Connection 2x Phoenix VDFK4 Terminal Block connector Red Positive Black Negative 8 Remote Control Connection Front Panel 4 6 5 7 8 3 6 ...

Page 7: ...he Bypass LED will also glow red and the Invert LED will turn off HIGH VOLTAGE Blinks red when the input voltage nears the maximum limit for proper operation Glows red when the input voltage is too high for proper operation The Bypass LED will also glow red and the Invert LED will turn off OVER TEMP Blinks red when the unit s internal temperature nears the safe limit The inverter will automaticall...

Page 8: ...priately to the grounding system of the vehicle or marine vessel On a vehicle bond the case to the vehicle s frame On a marine vessel bond the case to the vessel s hull A grounding stud is provided on the front panel for this purpose To ensure proper grounding check the connection with an ohmmeter The case is isolated from the DC input so the DC power can be connected to a different ground from th...

Page 9: ...also detailed below TIP For maximum safety make sure end of the wire insulation butts is flush with the terminal so no non insulated wire if visible Trim the length of non insulated wire if necessary RECOMMENDATION USE THE LARGEST GAUGE AWG 1 0 RECOMMENDED AND SHORTEST LENGTH OF WELDING WIRE POSSIBLE The biggest effect on Inverter performance and EMI is the length and gauge of the DC Input connect...

Page 10: ... 30 amp 250V rated CSA UL approved Phoenix VDFK 4 terminal block connectors The wiring for this connection can be found on the unit s front panel label It is also detailed below CAUTION THE TERMINAL BLOCK IS NOT CIRCUIT BREAKER PROTECTED Each device wired to this connection must have its own breaker Ensure that the total average load of all the devices does not exceed the continuous current rating...

Page 11: ...mal operation Fix Check that the power source is appropriately rated for use with the inverter The inverter can be damaged if the input voltage exceeds the rating indicated on the label Over voltage damage is not covered under warranty If the above are checked and in working order the cause is likely an internal component failure and the unit must be returned for repair OVER TEMP LED is ON The uni...

Page 12: ...lue RX RS232 5 White Blue Stripe TX RS232 6 Green Gnd RS232 7 White Brown Dry Contact Relay 8 Brown Dry Contact Relay Remote On Off Pins 1 White Orange and 2 Orange are used to turn the Inverter ON or OFF Connect them together through a switch or relay to turn the Inverter OFF and disconnect them to turn the Inverter ON The main power switch must be ON for this connection to function Isolated RS23...

Page 13: ...13 THis page has been intentionally left blank ...

Page 14: ...C IN 2x Phoenix VDFK 4 Terminal Block Red Positive and Black Negative Specifications subjects to change without notice General Efficiency 80 Maximum Output Temp Range 40 C to 55 C Maximum Output Emissions Designed to meet FCC Part 15 Class A Shock and Vibration Designed to meet MIL STD810H ROHS3 Compliant Yes Connectors AC OUT 1 Universal AC Receptable S 203013 AC OUT 2 Phoenix VDFK 4 Terminal Blo...

Page 15: ...ng will incur additional charges and are the responsibility of the Purchaser 6 Analytic Systems reserves the right to void the warranty if a Labels identification marks or serial numbers are removed or altered in any way b Our invoice is unpaid c The defect is the result of misuse neglect improper installation environmental conditions non autho rized repair alteration or accident 7 No refund of th...

Page 16: ...800 931 4919 514 369 1919 order mdspower com www mdspower com DESIGNED AND BUILT IN CANADA ...

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