MDC XT16HR EAST WEST 2022 Owner'S Manual Download

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www.marketdirect.com.au

Ph: 1300 494 494

Contents

XT16HR EAST WEST

OFFROAD CARAVAN

OWNER’S MANUAL

EDITION: 2022 15yr Anniversary Model

www.marketdirect.com.au

Phone: 1300 494 494

Summary of Contents for XT16HR EAST WEST 2022

Page 1: ...au IPh 1300 494 494 IContents XT16HR EAST WEST OFFROAD CARAVAN OWNER S MANUAL EDITION 2022 15yr Anniversary Model www marketdirect com au Phone 1300 494 494 Copyright Market Direct Group Pty Ltd 2021...

Page 2: ...3 Weather 23 Using Wheel Chocks and Ramps 24 Operating the Jockey Wheel 24 Stabiliser Legs 24 Electric Awning 25 Kitchen 26 Towing The Caravan 27 Towing with Trucks 27 How to Hitch your coupling 28 Co...

Page 3: ...ng from Mould 61 Toilet Care and Maintenance 62 Chemicals 62 Diesel Heater 63 Important information before operating the diesel heater 63 MkII Diesel Heater 64 Operation 64 Heater Control Switch 64 Po...

Page 4: ...cal skills and experience It is not suitable for people who are not trained or qualified in the subject matter it deals with If you do not have the appropriate skills and experience or if you do not h...

Page 5: ...6HR East West Hybrid Caravan DISCLAIMER by receiving this handbook you confirm there you have read and agree to all the terms and conditions and understood the use and maintenance care of MDC NAME ADD...

Page 6: ...d by the manufacturer with empty water tanks excluding fluids not essential for operation on public roads and without luggage or personal effects ATM Aggregate Trailer Mass Rating The total permissibl...

Page 7: ...wheel pointing towards the centerline of the vehicle Toe can be measured in linear units at the front or rear of the tyre or as an angular deflection In the case of MDC products the toe in is measured...

Page 8: ...x 4345mm W x 3050mm H SIZE CLOSED WITH A C 6615mm L x 2345mm W x 3050mm H ANNEX SIZE 5 4m x 2m ENSUITE TENT SIZE 1 2m x 0 9m DRAWBAR 120mm x 50mm Q345 Galvanised Steel RHS COUPLING Cruisemaster DO35 h...

Page 9: ...tion cooker with glass lid and 3 burner hotplate COOKER EXTERNAL Stainless steel 4 burner gas hob cooktop with cast iron pan support DIESEL HEATER 2KW diesel air heater with variable control and 10L f...

Page 10: ...s NSW 2170 Newcastle Unit 1 2364 Pacific Hwy Heatherbrae NSW 2324 VICTORIA Melbourne 3 124 Canterbury Rd Kilsyth South VIC 3137 Campbellfield 1551 Sydney RD Campbellfield VIC 3061 WESTERN AUSTRALIA We...

Page 11: ...the Anderson plug on the drawbar WARNING BALL LOADING DOWNWARD LOAD ON TOW HITCH MUST NOT EXCEED 350KG OR THE MAXIMUM ALLOWABLE LOAD BY THE VEHICLE MANUFACTURER OR TOW BAR RATING WHICH EVER IS THE LO...

Page 12: ...on the side of the body behind the wheels provided it has the correct positive engagement fitting to match the trailer To ensure safe usage the following must be followed The jack is to be used on le...

Page 13: ...an explosion Warning Shock Hazard Keep Away From Children Avoid moisture Never expose unit to snow water etc Inverter Unit provides 230 VAC treat the AC output socket the same as regular wall AC sock...

Page 14: ...supply a maintenance charge to the battery batteries that power the system should it be activated In all MDC products the breakaway is powered by the house batteries in the caravan For this purpose a...

Page 15: ...top power supply when vehicle is not running 2 50 amp fuse or circuit breaker at the battery Notes The Projecta IDC25L DC to DC controller fitted in your MDC trailer is programmed to favour the solar...

Page 16: ...to apply and how often to increase the stability of your caravan while driving The BG 5000 has been factory fitted precisely with the controller module mounted in the front underneath section of your...

Page 17: ...y and modes of the unit It is located on the drawbar for ease of access When inactive the system will enter sleep mode to conserve power To wake the system and check operation connect the tow plug to...

Page 18: ...GREEN continuing Sway control automatically disabled due to rough terrain The unit will return to normal green light when not on rough terrain No light Unit in sleep mode Activate manual override on t...

Page 19: ...a compatibility issue with a particular trailer brake controller please refer to the provided manual for contact details Disclaimer Electronic stability control systems are NOT substitutes for safe d...

Page 20: ...ughly with fresh water as soon as possible after the application of the soap solution Never use a match or flame when checking leaks Never use cooking appliances for comfort heating In the event of a...

Page 21: ...ing the Flue Cover Caution To use your inbuilt Truma hot water system the external flue covers must be removed prior to starting the unit First open the flue dust cover shown Remove lockable cover Rem...

Page 22: ...e intake and output vents are always clear and free of obstruction Always allow the heater unit to cool under ventilation mode before turning off unit Never use the diesel heater in a confined area e...

Page 23: ...MANUFACTURER OR TOW BAR RATING WHICH EVER IS THE LOWEST Exceeding these limits may result in an accident causing serious injury or death and or property damage Always load evenly to both sides of the...

Page 24: ...t in a camper can influence the handling and performance Overloading the front or rear may cause adverse handling and sway Additionally overloading the front or back can induce a pendulum effect that...

Page 25: ...on Lights Ensure all trailer lights are functioning Setting Up the Caravan Finding a Suitable Spot When choosing a spot to set up your caravan start with a flat area with no overhanging trees Birds an...

Page 26: ...timber sole boards under the stabiliser feet Operating the Jockey Wheel The rated load capacity of a jockey wheel is achieved when the jockey wheel is retracted to its lowest position When moving the...

Page 27: ...mild weather conditions and should be packed away in high winds During rain one side must be lowered to prevent water pooling which can damage the awning When set up as an annex the awning has a high...

Page 28: ...itchen will lock into place when extended To put kitchen away again press down the blue tabs and push back into place To connect the gas plug the gas bayonet into the outlet pictured below Always use...

Page 29: ...tch system to minimise the lash effect of the commercial suspension and distance from the rear axle to the tow point Truck suspension can be harsh particularly in off road conditions The long distance...

Page 30: ...94 I Copyright I P a g e 28 How to Hitch your coupling Here is a short guide on how to safely use your coupling to couple and uncouple the trailer from the towing vehicle Make sure the handbrake is ap...

Page 31: ...t cap onto the groove of the bump cover and then pushing it in a downward motion until the dust cover is secure there should be a slight click when it has been assembled correctly Test if the dust cov...

Page 32: ...mechanism back 2 When the locking mechanism 2 is all the way back release the button 1 locking the plate in place STEP 2 Offer up the tow pin to the coupling making sure the tow pin cover is removed a...

Page 33: ...ee below Press the button 1 to release the locking mechanism there will be an audible locking noise at which point the mechanism will return to the initial position as shown in step 1 Verify the pin i...

Page 34: ...upling STEP 1 Push down the button 1 and push the locking mechanism back 2 When the locking mechanism is all the way back release the button while holding the mechanism to ensure it does not spring ba...

Page 35: ...hains Breakaway Switch Lanyard Connection DO NOT CONNECT THE BREAKAWAY LANYARD TO THE SAME POINT AS THE SAFETY CHAIN SHACKLES DO NOT USE THE BREAKAWAY AS AN ALTERNATIVE TO THE HANDBRAKE AND DO NOT REM...

Page 36: ...to prevent them dragging on the road but not too tight as to restrict the articulation of the vehicle and trailer combination Connecting the Electrics When connecting ensure the electric cables to you...

Page 37: ...tion The red light on the monitor is off check whether the car charger 12V accessory socket is plugged in and has power The red light on the monitor is on but there is no video image 1 check if the po...

Page 38: ...winds by retracting or securing with guy ropes and pegs Ensure your caravan is not parked in ground that will become boggy and prevent exiting the camp area Lower annex corner poles to create a pitch...

Page 39: ...cking up If moisture is found allow to thoroughly dry before closing your camper Store 1 or 2 moisture absorbing packs dehumidifier packs in the caravan to draw away any residual water vapour If packi...

Page 40: ...dust cap is securely connected to the bump cover This is done by locating the rear lip on the dust cap onto the groove of the bump cover and then pushing it in a downward motion until the dust cover...

Page 41: ...leaners that contain ammonia or solvents Internal Finishes Laminates and internal wall surfaces should be cleaned with a damp soft cloth For stubborn marks use a mild detergent based cleaner Do not us...

Page 42: ...or adhesion has failed it should be repaired immediately Solar Panels Accumulated dirt and soiling can affect the performance of the solar panels Panels should be cleaned as necessary to prevent this...

Page 43: ...IPh 1300 494 494 I Copyright I P a g e 41 Winegard Sensar III Antenna optional Extra Where fitted as an option the mechanism for your Winegard antenna should be lubricated according to the manufactur...

Page 44: ...www marketdirect com au IPh 1300 494 494 I Copyright I P a g e 42...

Page 45: ...5000km under normal use and 2500km for harsh off road conditions During travel they should be inspected daily to ensure they have not rotated or become damaged Correct torque is 190Nm CAUTION Hand Br...

Page 46: ...il desired adjustment achieved 3 Re tighten locknut A For extended adjustment or to balance left and right cables 1 Choose the side you want to adjust and undo locknut B 2 Turn locknut C behind mounti...

Page 47: ...g axles as well as in the skill of the individual doing the work will determine outcomes This manual cannot possibly anticipate all such variations nor provide advice or cautions as to each Accordingl...

Page 48: ...It is important to replace both shoes on each brake and both brakes of the same axle This is necessary to retain the balance of your brakes Be sure to replace your shoes only with genuine MDC parts a...

Page 49: ...ate level to suit the conditions you are experiencing and the loaded weight of your caravan WARNING When returning to the highway or when increasing speed you must reinflate the tyres to correct highw...

Page 50: ...oltmeter will indicate battery voltage when idle or charge voltage when charging Amp meter will show current being used not charge current Main Circuit Breaker The main 12v circuit breaker is located...

Page 51: ...a 15A outlet is unavailable you will need a conversion box that will step up from 10A to 15A with a safety switch Never leave power leads coiled when in use lay the lead out back and forward in a mann...

Page 52: ...r wire for the ECU to detect the charge requirement of the RV battery Lithium Battery System Your 15 Year Anniversary Edition RV is fitted with a 200Ah Lithium Iron Phosphate LiFePO4 battery system re...

Page 53: ...ailer is equipped with an internal battery management system BMS to protect the battery from conditions such as overcharge over discharge and short circuits In the event the internal BMS is triggered...

Page 54: ...www marketdirect com au IPh 1300 494 494 I Copyright I P a g e 52 12 Volt Wiring Diagram Main Circuit...

Page 55: ...www marketdirect com au IPh 1300 494 494 I Copyright I P a g e 53 Wiring Diagram Switch Panel...

Page 56: ...ust not use the device as a toy To avoid the risk of accidental resetting of the over temperature guard the device may not be supplied with power via an external contactor such as a timer nor may it b...

Page 57: ...e when travelling Do not operate the water heater when refueling the vehicle and when it is in the garage Items sensitive to heat e g spray cans must not be stored in the installation area since exces...

Page 58: ...ven if the heater has not been used As an alternative two shut off valves resistant to hot water can be fitted in front of the cold and hot water connection Pressure and Temperature Relief Valve P T s...

Page 59: ...all cowl is positioned close to an opening window or hatch in particular directly under it the window must remain closed when the water heater is in use see warning plate Removing The Cowl Cover Grab...

Page 60: ...ng on page 6 To unlock switch off the appliance wait 10 minutes and switch on again Maintenance Do not modify this appliance Servicing should only be carried out by authorised personnel Only original...

Page 61: ...switch on again Heater operates for a prolonged time and then the red lamp lights up Excess temperature thermostat has responded Check water level refill if required close drain valve To unlock switch...

Page 62: ...p water continuously until the tap is turned off and pressure restored Should the pumps activate while the taps is turned off this could indicate a leak and require investigation and rectification Sel...

Page 63: ...in the cupboard beneath the cooktop All gas appliances and supply must be turned off at the isolation valve when towing Always turn off your gas bottle before towing your caravan Never use gas applian...

Page 64: ...the manufacturer Thetford The recommended product for the waste holding tank on Thetford toilet systems is Aqua Kem Blue or Aqua Kem Green Cassette Tank Cleaner is the recommended product for this app...

Page 65: ...t Ensure intake and output vents are always clear and free of obstruction Always allow the heater unit to cool under ventilation mode before turning off unit Never use the diesel heater in a confined...

Page 66: ...e fuel pump is around 65 seconds Temperature Control When the combustor is ignited and running you can turn the control knob according to the arc mark around the control switch 1 to control the temper...

Page 67: ...third time of combustion 3 Power voltage out of specified range 4 Combustion chamber temperature too high during self check period 6 Broken circuit or short circuit of temperature sensor 7 Broken circ...

Page 68: ...safer and faster See below images Wheel Chocks Wheel chocks are an important safety device when leaving your trailer parked on even the slightest incline On level ground it is recommended to chock bo...

Page 69: ...494 494 I Copyright I P a g e 67 Stone Protection There are proprietary devices available that assist in protecting your trailer from stones thrown up by the tow vehicle Rock Tamer and Stone Stomper a...

Page 70: ...charger is plugged in and power point is turned on Not charging from solar Tripped solar panel circuit breaker s Check CB6 CB7 near batteries if black pin is protruding from end of breaker push back i...

Page 71: ...ons of a 300 watt solar charging system need to be reasonable Running two fridges without adding additional solar and following best practice with pre cooling and packing will greatly reduce battery l...

Page 72: ...ing to Supply until battery voltage reads minimum of 6 volts then choose setting recondition if this function is available Choose AGM if not available If error code appears on the charger display refe...

Page 73: ...www marketdirect com au IPh 1300 494 494 I Copyright I P a g e 71 Fig 1...

Page 74: ...imply push and if it resets you will hear a click High Load Breakers These are for higher current loads such as CB1 and CB2 fig 1 To reset the small lever protruding from the side needs to be pushed b...

Page 75: ...fill water tank and use mains pressure to pressurize tank Water tank is empty Fill water tank Kinked hose Check hoses ensuring none are fouled Damaged worn pump diaphragm Repair or replace pump Gas Pr...

Page 76: ...ation Correct Controller setting Poor Brake adjustment Adjust Brakes Glazed brake Linings Re burnish or replace linings Overloaded trailer Correct loading Check at weighbridge Brakes Locking Poor Sync...

Page 77: ...which can cause damage to seals resulting in shock absorber fade reduction in damping effect and in extreme cases failure of the seal completely On rough and corrugated roads it s important to adjust...

Page 78: ...resupply for fuel food and water Some remote fuel stations may run out of fuel during busy periods or times when large fuel trucks are unable to access the area due to road conditions and closures or...

Page 79: ...claims for those products under any other warranties as may apply This Warranty does not cover damage due to unauthorised modifications misuse abuse incorrect assembly improper or irregular maintenanc...

Page 80: ...Warranty they may be covered by other warranties you have in respect of the product This Warranty expressly applies to Tents for the general 12 Month term including our canvas components poles and fi...

Page 81: ...tion but providing us with further material may not change the result or If we have insufficient information to either accept or reject a claim we will ask you to provide us with more information to a...

Page 82: ...au IPh 1300 494 494 I Copyright I P a g e 80 Travel Record Your caravan service record booklet and logbook will help you keep track of kilometres travels and service records Trip Name Date Km Start Km...

Page 83: ...www marketdirect com au IPh 1300 494 494 I Copyright I P a g e 81 Trip Name Date Km Start Km Finish Cumulative Km...

Page 84: ...3 Regularly lubricate grease points with multi purpose grease 4 Periodic adjustment of Slotted Nut Pin may be required of coupling head loosens excessively and should be a competent person 5 Flush wi...

Page 85: ...gular lubrication and inspection are critical and the grease points are indicated below Regular checks of the torque on the trailing arm bolts indicated will prolong correct wheel alignment Trailing a...

Page 86: ...outer bearings 25520 Bearing Seal 55 x 85 x 12mm 50 x 50mm square Poly Orange Bush YJJJ016 Steel Bush Insert 30 x 114mm YZCN002 Adjuster Cam YDS030 LHS Backing plate Assemble with pads DM00025 RHS Ba...

Page 87: ...www marketdirect com au IPh 1300 494 494 I Copyright I P a g e 85 Hub Assembly...

Page 88: ...www marketdirect com au IPh 1300 494 494 I Copyright I P a g e 86 Trailing Arm Bushes...

Page 89: ...no loose fittings Seals Latches Check all seals on doors and hatches compress 30 50 All seals in serviceable condition and free of damage Suspension Grease bushes and check for play Check torque on su...

Page 90: ...rminals and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all...

Page 91: ...less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lights are functioning Check plug pins have gap Check for corrosion Battery Check terminals and...

Page 92: ...at with tank cleaner and flush Drain Fittings Check all metal drain fittings for corrosion Water System Inspect for leaks Turn on pump and ensure it doesn t start due to loss of pressure Service Centr...

Page 93: ...inals and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all se...

Page 94: ...less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lights are functioning Check plug pins have gap Check for corrosion Battery Check terminals and...

Page 95: ...at with tank cleaner and flush Drain Fittings Check all metal drain fittings for corrosion Water System Inspect for leaks Turn on pump and ensure it doesn t start due to loss of pressure Service Centr...

Page 96: ...inals and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all se...

Page 97: ...less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lights are functioning Check plug pins have gap Check for corrosion Battery Check terminals and...

Page 98: ...at with tank cleaner and flush Drain Fittings Check all metal drain fittings for corrosion Water System Inspect for leaks Turn on pump and ensure it doesn t start due to loss of pressure Service Centr...

Page 99: ...inals and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all se...

Page 100: ...less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lights are functioning Check plug pins have gap Check for corrosion Battery Check terminals and...

Page 101: ...at with tank cleaner and flush Drain Fittings Check all metal drain fittings for corrosion Water System Inspect for leaks Turn on pump and ensure it doesn t start due to loss of pressure Service Centr...

Page 102: ...inals and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all se...

Page 103: ...less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lights are functioning Check plug pins have gap Check for corrosion Battery Check terminals and...

Page 104: ...at with tank cleaner and flush Drain Fittings Check all metal drain fittings for corrosion Water System Inspect for leaks Turn on pump and ensure it doesn t start due to loss of pressure Service Centr...

Page 105: ...inals and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all se...

Page 106: ...less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lights are functioning Check plug pins have gap Check for corrosion Battery Check terminals and...

Page 107: ...at with tank cleaner and flush Drain Fittings Check all metal drain fittings for corrosion Water System Inspect for leaks Turn on pump and ensure it doesn t start due to loss of pressure Service Centr...

Page 108: ...inals and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all se...

Page 109: ...less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lights are functioning Check plug pins have gap Check for corrosion Battery Check terminals and...

Page 110: ...at with tank cleaner and flush Drain Fittings Check all metal drain fittings for corrosion Water System Inspect for leaks Turn on pump and ensure it doesn t start due to loss of pressure Service Centr...

Page 111: ...67 Denham Street Rockhampton QLD 4700 Ph 07 4927 2677 Email rockhampton statewidebearings com au Townsville Unit 2 502 Woolcock Street Garbutt QLD 4814 Ph 07 4758 8855 Email townsville statewidebearin...

Page 112: ...angara WA 6065 Ph 08 9303 6900 Email wangara statewidebearings com au Wingfield Grand Jct Rd South Rd Wingfield SA 5013 Ph 08 8260 6299 Email wingfield statewidebearings com au Dandenong South 84 Gree...

Page 113: ...video for correct setup procedure Scan the code or go to https youtu be L93Z0LDNNg External Ensuite Setup Tutorial View this video to set up external ensuite tent Scan the code or go to https youtu b...

Page 114: ...Corrosion Prevention 46 Corrosion Protection 40 Coupling 30 Decalcification 58 Diesel Heater 63 Diesel Heater Safety 20 Draining the Water Heater 57 Driving Off Road 75 Effects of Weight Distribution...

Page 115: ...s 46 Shutdown 64 Solar Charging 69 Solar Panels 40 Spare Part Numbers 84 Stabiliser Legs 24 Stainless Steel 39 Storage Care 37 Supplier Contact Details 109 Suspension 47 Suspension 83 Switching Off Ga...

Page 116: ...www marketdirect com au IPh 1300 494 494 I Copyright I P a g e 114...

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