MDC XT12DB 2021 User Manual Download

Page: 1 / 87

Phone: 1300 494 494

OWNER’S MANUAL

EDITION: 2021 - Version 1

XT12DB

HYBRID CARAVAN

www.marketdirect.com.au

Summary of Contents for XT12DB 2021

Page 2: ...15 Tyre Pressures 15 Pre Trip Inspection 16 Tyres 16 Wheel Nuts 16 Hitch and Chains 16 Fire Extinguisher 16 Brakes Breakaway System 16 Lights 16 Gas 16 Setting Up the Caravan 17 Finding a Suitable Sp...

Page 3: ...s 39 Adjuster Automotive Type 40 Hitch 40 Ball Bearing Slides 40 Hub Assembly 41 Trailing Arm Bushes 42 Spare Part Numbers 43 Anti Theft Devices 43 Plumbing and Toilet 44 Truma Hot Water Heater 44 Gre...

Page 4: ...nd experience It is not suitable for people who are not trained or qualified in the subject matter it deals with If you do not have the appropriate skills and experience or if you do not have access t...

Page 5: ...Hybrid Caravan DISCLAIMER By receiving this handbook you confirm there you have read and agree to all the terms and conditions and understood the use and maintenance care of MDC NAME MODEL VIN BUILD...

Page 6: ...ng The total permissible mass of the Trailer This includes the coupling mass and whatever you add as payload e g water gas luggage up to the specified rating The ATM Rating must not be exceeded GTM Gr...

Page 7: ...the surface If a wheel is perfectly perpendicular to the surface its camber would be 0 degrees Camber is described as negative when the top of the tyre begins to tilt inward towards the chassis rail T...

Page 8: ...ers JERRY CAN HOLDER 2 x 20L jerry can holders KITCHEN CONSTRUCT Thetford S S MK3 Argent 4 burner hob deluxe cooker WATER TANK 40L 80L fresh water 80L grey water WATER DELIVERY 12V electric pump x 1 H...

Page 9: ...cific Hwy Heatherbrae NSW 2324 VICTORIA Melbourne 126 Canterbury Rd Kilsyth South VIC 3137 Campbellfield 1551 Sydney RD Campbellfield VIC 3061 WESTERN AUSTRALIA Welshpool 18 Bellows Rd Welshpool WA 61...

Page 10: ...OT EXCEED 350KG OR THE MAXIMUM ALLOWABLE LOAD BY THE VEHICLE MANUFACTURER OR TOW BAR RATING WHICH EVER IS THE LOWEST Exceeding these limits may result in an accident causing serious injury or death an...

Page 11: ...he body behind the wheels provided it has the correct positive engagement fitting to match the trailer To ensure safe usage the following must be followed The jack is to be used on level firm ground w...

Page 12: ...er All MDC Caravans require an electric brake controller to be fitted to the tow vehicle by law There is a wide range of controllers available that are suitable Correct Vehicle Wiring for MDC Caravan...

Page 13: ...derson plug can be connected to the start battery on the vehicle and should include the following to protect the start battery 1 50 amp relay to stop power supply when vehicle is not running 2 50 amp...

Page 14: ...ime Therefore caution should be exercised when using soap solutions on brass fittings and all connections should be rinsed thoroughly with fresh water as soon as possible after the application of the...

Page 15: ...stop gas flow in the event of the flame going out Never interfere with this function or replace appliances with a non certified type Slide out kitchens with cookers should only be operated with an ann...

Page 16: ...upplied or 3rd party vent cover s e g low level door vent should only be used for covering the vents during storage between use with all LP gas system valves closed All vents e g low level door vent s...

Page 17: ...intake and output vents are always clear and free of obstruction Always allow the heater unit to cool under ventilation mode before turning off unit Never use the diesel heater in a confined area e g...

Page 18: ...cupboard Never load in a manner that causes the ball weight to exceed the limit of the tow vehicle Ensure no items can move during travel Secure all items to prevent damage to the caravan Consider wat...

Page 19: ...of your caravan Tyres that are under the recommended pressure for the caravans actual weight can cause a dangerous sway It is important to follow the correct pressure guide The guide below indicates p...

Page 20: ...lace Hitch and Chains Ensure hitch and chains are free of damage Hitch locking mechanism functions correctly Hitch is properly lubricated Hitch articulates correctly Fire Extinguisher Extinguisher is...

Page 21: ...fting mechanism will void your warranty as will extending them with a rattle gun or impact wrench Levelling front to back can be done by raising and lowering the jockey wheel prior to adjusting the st...

Page 22: ...ow the weather prediction During rain the awning should be lowered on one side as illustrated below To use guy ropes with your awning you should purchase sail track inserts pictured below that slide i...

Page 23: ...tchen raise the pad bolt and turn to lock in the up position Fig 2 Push down blue latch on the slide mechanism and pull kitchen out Fig 2a When kitchen is extended fit the support leg into its receive...

Page 24: ...fety switch Never leave power leads coiled when in use lay the lead out back and forward in a manner that won t be a trip hazard or risk damage to the lead Charging from Mains Power You caravan will c...

Page 25: ...ll dust covers in place and secure Secure Ensuite doors and close toilet Locks and Latches Locks and latches should be regularly checked to ensure the rubber seals are compressed correctly to maximise...

Page 26: ...d with power via an external contactor such as a timer nor may it be connected to a power circuit that is regularly switched on or off via a device Water may drip from the discharge pipe of the P T sa...

Page 27: ...the initial operation of a brand new appliance or after it has not been used for some time an amount of fumes and a slight smell may be noticed for a short while Always observe the operating instructi...

Page 28: ...ce a plug or reducing coupling in the discharge pipe Fig 2a 4b of the P T safety valve Do not operate the water heater without a functioning P T safety valve this could cause an explosion The P T safe...

Page 29: ...for combustion If the appliance switches to Fault during this time switch off the appliance wait 10 minutes and switch on again When using the vehicle switches Refer to operating instructions of the v...

Page 30: ...year We recommend the use of suitable normal commercial products for the cleaning disinfection and care of the Truma UltraRapid Products containing chlorine are unsuitable In order to avoid the coloni...

Page 31: ...e gas supply No gas supply Incorrect gas pressure Remove cowl cover and or clear any obstruction Check gas valves and gas cylinder To unlock and purge air switch off the appliance wait 5 minutes and s...

Page 32: ...94 494 28 Towing the Caravan Connecting the Hitch Here is a short guide on how to safely use your coupling to couple and uncouple the trailer from the towing vehicle Make sure the handbrake is applied...

Page 33: ...he groove of the bump cover and then pushing it in a downward motion until the dust cover is secure there should be a slight click when it has been assembled correctly Test if the dust cover is connec...

Page 34: ...ocking mechanism 2 is all the way back release the button 1 locking the plate in place Coupling STEP 1 STEP 2 Offer up the tow pin to the coupling making sure the tow pin cover is removed and there is...

Page 35: ...button 1 to release the locking mechanism there will be an audible locking noise at which point the mechanism will return to the initial position as shown in step 1 Verify the pin is correctly through...

Page 36: ...utton 1 and push the locking mechanism back 2 When the locking mechanism is all the way back release the button while holding the mechanism to ensure it does not spring back to the locked position Lif...

Page 37: ...necting the Safety Chains Chains should be crossed over and connected with suitable rated shackles Ensure they are connected in a way to prevent them dragging on the road but not too tight as to restr...

Page 38: ...l surfaces should be cleaned with a damp soft cloth For stubborn marks use a mild detergent based cleaner Do not use cleaners that contain ammonia or caustics Ensuite Finishes Never use harsh detergen...

Page 39: ...he product should be thoroughly washed after use and unpainted metal surfaces should be coated in a suitable protectant Lanotec lanolin spray Inox or similar are recommended IMPORTANT NOTE Do not use...

Page 40: ...www marketdirect com au Ph 1300 494 494 36...

Page 41: ...ism requires maintenance as per the maintenance schedule Yellow arrows indicate lubrication with 1 2 drops of heavy grade oil Every 6 months Red arrow indicates protecting the spring with a lanolin ba...

Page 42: ...pth and any damage particularly to sidewalls Wheel nuts must be checked with a torque wrench When picking up your new caravan check the wheel nut torque at 50 100 200 and 500km Check before each trip...

Page 43: ...move towards the drum until contact is made Friction generated between the drum and lining contact surface results in parking brake capability Use the cable adjuster to give enough tension to be able...

Page 44: ...ds the backing plate while loosening locknut C to reduce handbrake 4 When finished tighten locknuts to prevent further movement Hitch Cruisemaster DO35 To ensure a long service life we recommend the f...

Page 45: ...www marketdirect com au Ph 1300 494 494 41 Hub Assembly...

Page 46: ...www marketdirect com au Ph 1300 494 494 42 Trailing Arm Bushes...

Page 47: ...Adjuster Cam YDS030 LHS Backing plate Assemble with pads DM00025 RHS Backing Plate Assembly With Pads MJFCX003 Crown Nut M38 LGPJ002 14mm Wheel Stud YHJL110 14mm Wheel Nut YZCQ029 UNF Wheel Stud YZCQ0...

Page 48: ...re available in various brands and are highly recommended Fresh Water Tanks When used for drinking water regular tank maintenance is vital By regularly using a product such as Camec Tank Clean you wil...

Page 49: ...mmended product for the waste holding tank on Thetford toilet systems is Aqua Kem Blue or Aqua Kem Green for better environmental performance Cleaning Cassette Tank Cassette Tank Cleaner is the recomm...

Page 50: ...st leave a campsite with wet canvas or a damp interior be sure to open and dry out your tent thoroughly at the very first opportunity when you get home Mould can develop in just a couple of days so do...

Page 51: ...www marketdirect com au Ph 1300 494 494 47 Electrical Wiring Diagram...

Page 52: ...e Parked in shade Reset breaker Replace or repair DC to DC unit Wait until daytime Park in sunshine Batteries not charging from car No power from car DC to DC trigger wire not activated Tripped breake...

Page 53: ...pply Air in gas line Remove flue cover Check bottle has gas and turned on Repeat start procedure until air is purged from the system Problem Possible Cause Remedy Not running no sound Power off at con...

Page 54: ...en the effect and extend the contact patch of the tyre on the road Bulldust This phenomenon is common on outback roads Fine dust can settle in large holes obscuring them from unsuspecting drivers It i...

Page 55: ...recovery straps or tow straps being used Hardware Shackles are an integral part of any recovery kit Soft shackles pictured below add a great deal of safety to any recovery situation as they are light...

Page 56: ...enough to damage more tyres than you have spare A compressor is a must have to reinflate your tyres after deflating for rough and corrugated roads A tyre gauge is a must have to deflate your tyres to...

Page 57: ...ou must reinflate the tyres to correct highway pressures Failure to reinflate can cause severe handling problems resulting in injury or death Suspension Your Caravan is fitted with quality independent...

Page 58: ...direct com au Ph 1300 494 494 54 Trip Name Date Km Start Km Finish Cumulative Km Travel Record Your caravan service record booklet and logbook will help you keep track of kilometres travels and servic...

Page 59: ...www marketdirect com au Ph 1300 494 494 55 Trip Name Date Km Start Km Finish Cumulative Km...

Page 60: ...nspect condition and torque to 125Nm 12mm studs 140Nm 14mm studs alloy rims 200Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure General fixings Ensure no loose fittings Sea...

Page 61: ...nd torque to 125Nm 12mm studs 140Nm 14mm studs alloy rims 200Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure Lights Check all lights are functioning Battery Check terminal...

Page 62: ...00Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all t...

Page 63: ...hin service date Smoke Alarm Test and inspect Replace battery Window Blinds Inspect and adjust tension where necessary Damp Check Inspect caravan for any dampness Plumbing Hot Water System De scale ho...

Page 64: ...torque to 125Nm 12mm studs 140Nm 14mm studs alloy rims 200Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure Lights Check all lights are functioning Battery Check terminals...

Page 65: ...00Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all t...

Page 66: ...hin service date Smoke Alarm Test and inspect Replace battery Window Blinds Inspect and adjust tension where necessary Damp Check Inspect caravan for any dampness Plumbing Hot Water System De scale ho...

Page 67: ...torque to 125Nm 12mm studs 140Nm 14mm studs alloy rims 200Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure Lights Check all lights are functioning Battery Check terminals...

Page 68: ...00Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all t...

Page 69: ...hin service date Smoke Alarm Test and inspect Replace battery Window Blinds Inspect and adjust tension where necessary Damp Check Inspect caravan for any dampness Plumbing Hot Water System De scale ho...

Page 70: ...torque to 125Nm 12mm studs 140Nm 14mm studs alloy rims 200Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure Lights Check all lights are functioning Battery Check terminals...

Page 71: ...00Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all t...

Page 72: ...hin service date Smoke Alarm Test and inspect Replace battery Window Blinds Inspect and adjust tension where necessary Damp Check Inspect caravan for any dampness Plumbing Hot Water System De scale ho...

Page 73: ...torque to 125Nm 12mm studs 140Nm 14mm studs alloy rims 200Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure Lights Check all lights are functioning Battery Check terminals...

Page 74: ...00Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all t...

Page 75: ...hin service date Smoke Alarm Test and inspect Replace battery Window Blinds Inspect and adjust tension where necessary Damp Check Inspect caravan for any dampness Plumbing Hot Water System De scale ho...

Page 76: ...torque to 125Nm 12mm studs 140Nm 14mm studs alloy rims 200Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure Lights Check all lights are functioning Battery Check terminals...

Page 77: ...00Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all t...

Page 78: ...hin service date Smoke Alarm Test and inspect Replace battery Window Blinds Inspect and adjust tension where necessary Damp Check Inspect caravan for any dampness Plumbing Hot Water System De scale ho...

Page 79: ...torque to 125Nm 12mm studs 140Nm 14mm studs alloy rims 200Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure Lights Check all lights are functioning Battery Check terminals...

Page 80: ...00Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all t...

Page 81: ...hin service date Smoke Alarm Test and inspect Replace battery Window Blinds Inspect and adjust tension where necessary Damp Check Inspect caravan for any dampness Plumbing Hot Water System De scale ho...

Page 82: ...ire schemes or as rentals Hiring or renting your products to third parties may negatively affect your ability to make claims for those products under any other warranties as may apply e This Warranty...

Page 83: ...consequential or special damages of any kind including aggravated punitive or exemplary damages Without limiting the generality of this clause you agree that our liability shall be limited in all cas...

Page 84: ...greatest chance of having your claim approved a As soon as reasonably possible after becoming aware of what you believe to be a defect or damage caused by a defect lodge a warranty claim through our w...

Page 85: ...matter without delay we will not be liable for damage caused by the delay and we may not be able to determine the initial cause of the damage once time has aggravated it and If you refuse to allow us...

Page 86: ...Rockhampton 67 Denham Street Rockhampton QLD 4700 Ph 07 4927 2677 Email rockhampton statewidebearings com au Townsville Unit 2 502 Woolcock Street Garbutt QLD 4814 Ph 07 4758 8855 Email townsville sta...

Page 87: ...es and their correct use Scan code of go to https youtu be 55GvHh5TGdk Scan the code or go to https youtu be 4FV2R1iHkNY Scan the code or go to https youtu be 5gcZ2Mea4H0 Scan the code or go to https...

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