MDC XT16-HR Family User Manual And Manual Download Page 1

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XT16-HR Family

User Manual and Guide

2019 Model Shown

©Copyright Market Direct Campers & Caravans 2018
Read owner’s manual before using the equipment. Third party component manuals should be read in conjunction

with this manual. Maintenance guidelines must be met or exceeded, failing to meet these guidelines may result in

serious injury or death and property damage. Specifications may change without notice.

Summary of Contents for XT16-HR Family

Page 1: ...ead owner s manual before using the equipment Third party component manuals should be read in conjunction with this manual Maintenance guidelines must be met or exceeded failing to meet these guidelin...

Page 2: ...Correct Use of Your Electric Brakes 19 Important Safety Notice 19 Brake Adjustment 19 Brake Cleaning and Inspection 19 Magnets 20 Shoes and Linings 20 Corrosion Prevention 20 Wheels and Tyres 21 Highw...

Page 3: ...anual content does not imply express or other any warranty the owner should read the limited warranty terms included in this booklet Before using this product you should be certain your tow vehicle is...

Page 4: ...4 Pacific Hwy Heatherbrae NSW 2324 VICTORIA Melbourne 126 Canterbury Rd Kilsyth South VIC 3137 Campbellfield 1551 Sydney Rd Campbellfield VIC 3061 WESTERN AUSTRALIA Welshpool 18 Bellows St Welshpool W...

Page 5: ...h Hand Brake Brake away system Stone Guard Full width Gas Cylinders 2 x 9kg Gas Cylinder holders including 2 gas cylinders supplied Jerry Cans 2X20L Jerry Can Holders Kitchen Construction Internal 152...

Page 6: ...00 4X4 Fridge Fitting Chart Dimensions L 840mm W 530mm H 480mm Engel Dometic Evakool Bushman Ironman MT35FP CFX 28 RF40 35L 30L CFX 35 RF47 45L CFX 40 TMX35 CFX 50 Glacier 30 CF80ACVERB ED85 CF80ACDZV...

Page 7: ...How to Hitch your coupling Here is a short guide on how to safely use your coupling to couple and uncouple the trailer from the towing vehicle Make sure the handbrake is applied prior to coupling and...

Page 8: ...bump cover and then pushing it in a downward motion until the dust cover is secure there should be a slight click when it has been assembled correctly Test if the dust cover is connected to the bump...

Page 9: ...ocking mechanism 2 is all the way back release the button 1 locking the plate in place STEP 2 Offer up the tow pin to the coupling making sure the tow pin cover is removed and there is no visible debr...

Page 10: ...to release the locking mechanism there will be an audible locking noise at which point the mechanism will return to the initial position as shown in step 1 Verify the pin is correctly through the mech...

Page 11: ...button 1 and push the locking mechanism back 2 When the locking mechanism is all the way back release the button while holding the mechanism to ensure it does not spring back to the locked position S...

Page 12: ...g etc should be stored in the pantry cupboard Never load in a manner that causes the ball weight to exceed the limit of the tow vehicle Ensure no items can move during travel Secure all items to preve...

Page 13: ...keep the trailer stable On soft ground you may want to use timber sole boards under the stabiliser feet Site Power The Projecta charger in your caravan is connected via the 15A exterior socket To use...

Page 14: ...nd pull kitchen out The kitchen will lock into place when extended To put kitchen away again press down the blue tabs and push back into place Always install the support leg when the kitchen is extend...

Page 15: ...dows closed and locked Main door is closed and locked All dust covers in place and secure Secure Ensuite doors and close toilet Storage Care Long Term Storage To maximise the life of your caravan you...

Page 16: ...security a wheel clamp or and hitch lock are highly recommended Torque Settings Wheel Nuts Wheel nuts should be tightened to correct torque using a torque wrench Never trust a rattle gun as these may...

Page 17: ...an be modulated to provide variable braking force thus easing the brake load on the towing vehicle 3 There is very little lag time between the moment the tow vehicle s brakes are actuated and the mome...

Page 18: ...NOT CONNECT THE BREAKAWAY LANYARD TO THE SAME POINT AS THE SAFETY CHAIN SHACKLES DO NOT USE THE BREAKAWAY AS AN ALTERNATIVE TO THE HANDBRAKE AND DO NOT REMOVE THE PIN AS AN ALTERNATIVE SECURITY MEASUR...

Page 19: ...iagram Handbrake Adjuster 1 below To tighten the handbrake cable turn the adjuster wheel D in a clockwise direction Once adjusted retighten lock nuts and test Always ensure that wheels turn freely whe...

Page 20: ...ill of the individual doing the work will determine outcomes This manual cannot possibly anticipate all such variations nor provide advice or cautions as to each Accordingly anyone who departs from th...

Page 21: ...t to replace both shoes on each brake and both brakes of the same axle This is necessary to retain the balance of your brakes Be sure to replace your shoes only with genuine MDC parts available from o...

Page 22: ...ation and shock through the suspension is at a moderate level to suit the conditions you are experiencing and the loaded weight of your caravan WARNING When returning to the highway or when increasing...

Page 23: ...ervice life The following is an outline on how to gain the best performance and lifecycle from the battery fitted in your camper Always use a quality charger that caters to the voltage requirements of...

Page 24: ...utlets 3 Water Pump Gage 4 Hot Water Heater 5 Internal Fridge 6 Voltmeter 7 Amp Meter 8 Water Tank Gauge 9 Charger Control Panel Voltmeter will indicate battery voltage when idle or charge voltage whe...

Page 25: ...24 1300 4X4 Switch Panel Circuit Diagram...

Page 26: ...25 1300 4X4 Main Circuit Diagram...

Page 27: ...ication Connecting the Gas WARNING Your caravan is fitted with a gas detector Check operation of the gas detector each time you use your caravan Fig 8 Your caravan is fitted with plumbed gas with the...

Page 28: ...ms near or on any gas flue or exhaust as this may result in a fire or malfunction causing serious injury or death Always keep a minimum of 500mm clearance from all flue s and exhausts Diesel Heater In...

Page 29: ...owing Directing air onto people or animals Long term use in large areas Drying clothes and other items Product Information Your Caravan is fitted with a YUSENN Model DA2 12v Diesel Heater Part No 161...

Page 30: ...29 1300 4X4 Schematic...

Page 31: ...ways ensure all items are clear of the heater unit and all hoses and exhaust Ensure intake and output vents are always clear and free of obstruction Always allow the heater unit to cool under ventilat...

Page 32: ...the heating selector button will start the combustion process and begin heating mode Combustion and ventilation lamps light up simultaneously As a fault occurs during operation of the heater combusti...

Page 33: ...stage Ventilating mode Press the ventilation button Heater will work in ventilation mode Changeover in mode of ventilation and burning can be initiated at any time Switching off Press the stop workin...

Page 34: ...her all the plug connections are secure and rectify where necessary 2 Short circuit or open circuit of lead Check whether there is short circuit or open circuit of motor lead by multimeter If yes plea...

Page 35: ...ntroller Replace the controller 10 Flame failure 1 Not enough fuel in container Provide enough fuel 2 Fault of ignition sensor Troubleshooting or replace it Protecting from Mould Mould is very difficu...

Page 36: ...sure Wheel nuts tight and torqued to correct tension Bearing caps secure All external fittings secure Stabiliser legs working secure in travel position Gas bottles and jerry cans secured Stabiliser le...

Page 37: ...cks Covers Hard floor campers and caravans will benefit greatly from a storage cover Perishable fittings such as rubber seals and plastic will be protected from UV radiation Paint and gelcoat finishes...

Page 38: ...37 1300 4X4 Trouble Shooting Electrical...

Page 39: ...ns pressure to pressurize tank Water tank is empty Fill water tank Kinked hose Check hoses ensuring none are fouled Damaged worn pump diaphragm Repair or replace pump Gas Problem Possible Cause Remedy...

Page 40: ...tting Poor Brake adjustment Adjust Brakes Glazed brake Linings Re burnish or replace linings Overloaded trailer Correct loading Check at weighbridge Brakes Locking Poor Synchronising with controller A...

Page 41: ...ect and extend the contact patch of the tyre on the road Bulldust This phenomenon is common on outback roads Fine dust can settle in large holes obscuring them from unsuspecting drivers It is importan...

Page 42: ...s and availability of fuel before setting out to remote areas Shire Councils There are many resources available for planning your trip away Every state has a tourism website as so regional councils wh...

Page 43: ...xpress written permission of MDC Any affiliates representatives associates agents suppliers resellers or similar of MDC shall have no authority to authorise or deny warranty claims on behalf of MDC MD...

Page 44: ...will be made to provide all relevant information regarding the item on auction as per Australian law any and all goods bought at auction subsequently do not carry any statutory warranty Unless specifi...

Page 45: ...44 1300 4X4 MASTERCLASS Tutorials...

Page 46: ...45 1300 4X4 Maintenance Schedule...

Page 47: ...t if necessary Hand winch Check brake function and webbing Suspension Lubricate and check bushes for excess movement Torque bolts to 190Nm Brakes Inspect and adjust Check lining thickness and drum wea...

Page 48: ...ression General fixings Check all structural fixing are secure Hot Water Syst De scale hot water unit Date Service Person Dealer Stamp 18 MONTHS 15 000KM SERVICE CHECKED Hitch Inspect for damage and l...

Page 49: ...fixings Check all structural fixing are secure Hot Water Syst De scale hot water unit Date Service Person Dealer Stamp 30 MONTHS 25 000KM SERVICE CHECKED Hitch Inspect for damage and lubricate Check...

Page 50: ...fixings Check all structural fixing are secure Hot Water Syst De scale hot water unit Date Service Person Dealer Stamp 42 MONTHS 35 000KM SERVICE CHECKED Hitch Inspect for damage and lubricate Check...

Page 51: ...fixings Check all structural fixing are secure Hot Water Syst De scale hot water unit Date Service Person Dealer Stamp 54 MONTHS 45 000KM SERVICE CHECKED Hitch Inspect for damage and lubricate Check...

Page 52: ...fixings Check all structural fixing are secure Hot Water Syst De scale hot water unit Date Service Person Dealer Stamp 66 MONTHS 55 000KM SERVICE CHECKED Hitch Inspect for damage and lubricate Check...

Page 53: ...0 Ph 07 4927 2677 Email rockhampton statewidebearings com au Townsville Unit 2 502 Woolcock Street Garbutt QLD 4814 Ph 07 4758 8855 Email townsville statewidebearings com au Beresfield 11 Yilen Close...

Page 54: ...istinction Road Wangara WA 6065 Ph 08 9303 6900 Email wangara statewidebearings com au Wingfield Grand Jct Rd South Rd Wingfield SA 5013 Ph 08 8260 6299 Email wingfield statewidebearings com au Danden...

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MDC XT16-HR Family, User Manual And Manual

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