MDC XT16-HR East West Owner'S Manual Download Page 18

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www.marketdirect.com.au

Ph: 1300 494 494

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P a g e

For more information on how the system works, wiring information and support, please refer to the Trail-Assure

BG-5000 user manual provided.

The control module has been strenuously evaluated against the various amount of integrated and aftermarket

trailer brake controllers in use today. Compatible controllers include but are not limited to:

If for any reason you become aware of a compatibility issue with a particular trailer brake controller, please refer

to the provided manual for contact details.

Disclaimer:

Electronic stability control systems are NOT substitutes for safe driving or towing practices. In no

event shall MDC be liable for loss or damage caused by misuse, modifications, or unsafe driving/towing practices.

Aftermarket in-vehicle Brake Controllers

Redarc

Tekonsha

Curt

Draw-Tite

Hayes

Hopkins

DirecLink

Integrated Vehicle Brake Controllers

Fiat/Chrysler: 2014, 2015, 2016, 2017 Dodge RAM
2500

Ford Motor Company: 2013 F-150

Ford Motor Company: 2017 F-250

General Motors: 2016 Chevy Tahoe

Toyota: 2017, 2018 Tundra

Summary of Contents for XT16-HR East West

Page 1: ...IPh 1300 494 494 IContents XT16HR EAST WEST OFFROAD CARAVAN OWNER S MANUAL EDITION 2022 15yr Anniversary Model Version 1 www marketdirect com au Phone 1300 494 494 Copyright Market Direct Group Pty Ltd 2021 All Rights Reserved ...

Page 2: ...er Legs 23 Electric Awning 24 Kitchen 25 Control Panel 26 Main Circuit Breaker 26 Mains Power 27 RCD Safety Switch 27 Towing The Caravan 28 Towing with Trucks 28 How to Hitch your coupling 29 Coupling 31 Uncoupling 33 Connecting the Breakaway 34 Connecting the Safety Chains 35 Connecting the Electrics 35 Wireless Rearview Camera 36 Troubleshooting 36 Charging the Caravan 37 Preparing for Bad Weath...

Page 3: ...62 Important information before operating the diesel heater 62 MkII Diesel Heater 63 Operation 63 Heater Control Switch 63 Power on 63 Temperature Control 63 Ventilation mode 63 Shutdown 63 Trouble Shooting 64 Useful Accessories 65 Trouble Shooting 67 12 Volt Electrical 67 240 Volt Electrical 67 Solar Charging 68 Charging from Tow Vehicle 68 Charging from Mains Power 69 Control Panel Accessories 6...

Page 4: ...ical skills and experience It is not suitable for people who are not trained or qualified in the subject matter it deals with If you do not have the appropriate skills and experience or if you do not have access to appropriate tools and equipment you may injure yourself or others around you and or you may cause damage to the Caravan you are working on including making it unsafe Users of this owner...

Page 5: ...16HR East West Hybrid Caravan DISCLAIMER by receiving this handbook you confirm there you have read and agree to all the terms and conditions and understood the use and maintenance care of MDC NAME ADDRESS 1 ADDRESS 2 MODEL VIN BUILD DATE TARE WEIGHT ATM TYRE SIZE DEALER ...

Page 6: ...ed by the manufacturer with empty water tanks excluding fluids not essential for operation on public roads and without luggage or personal effects ATM Aggregate Trailer Mass Rating The total permissible mass of the Trailer This includes the coupling mass and whatever you add as payload e g water gas luggage up to the specified rating The ATM Rating must not be exceeded GTM Gross Trailer Mass Ratin...

Page 7: ... wheel pointing towards the centerline of the vehicle Toe can be measured in linear units at the front or rear of the tyre or as an angular deflection In the case of MDC products the toe in is measured in millimeters at the front of the tyre from the chassis rail Tow vehicle and Trailer Compatibility Your tow vehicle manufacturer has applied a maximum towing capacity to the vehicle which is the Ag...

Page 8: ...l fridge Internal kitchen with Thetford oven cooktop external 304 grade stainless steel kitchen with 4 burner gas cooktop AIR CONDITIONER Dometic FJ2200 air conditioner WATER TANK 2 x 80L fresh water 80L grey water WATER DELIVERY 12V Electric Pump TOILET ENSUITE Dometic Cassette toilet AWNING 4 metres wide 12V electric open close BATTERY 2 x 100 AH deep cycle AGM batteries solar 2 x 150 watt panel...

Page 9: ...ns NSW 2170 Newcastle Unit 1 2364 Pacific Hwy Heatherbrae NSW 2324 VICTORIA Melbourne 3 124 Canterbury Rd Kilsyth South VIC 3137 Campbellfield 1551 Sydney RD Campbellfield VIC 3061 WESTERN AUSTRALIA Welshpool 18 Bellows Rd Welshpool WA 6107 SOUTH AUSTRALIA Adelaide Units 2 3 4 32 50 Weaver St Edwardstown SA 5042 NATIONAL TOLL FREE WARRANTY HOTLINE SPARE PARTS 1300 4X4 4X4 1300 494 494 1300 MDC CAR...

Page 10: ...a the Anderson plug on the drawbar WARNING BALL LOADING DOWNWARD LOAD ON TOW HITCH MUST NOT EXCEED 350KG OR THE MAXIMUM ALLOWABLE LOAD BY THE VEHICLE MANUFACTURER OR TOW BAR RATING WHICH EVER IS THE LOWEST Exceeding these limits may result in an accident causing serious injury or death and or property damage It is important to load your caravan correctly to distribute weight evenly and achieve a s...

Page 11: ...s on the side of the body behind the wheels provided it has the correct positive engagement fitting to match the trailer To ensure safe usage the following must be followed The jack is to be used on level firm ground wherever possible The wheels of the trailer should be chocked and no person should remain inside the trailer whilst it is being jacked No person should place any portion of their body...

Page 12: ...e an explosion Warning Shock Hazard Keep Away From Children Avoid moisture Never expose unit to snow water etc Inverter Unit provides 230 VAC treat the AC output socket the same as regular wall AC sockets at home Read and understand the information in the appliance manuals before operating this equipment The 240v electrical system in your caravan has been certified by a trade qualified person Unde...

Page 13: ...t supply a maintenance charge to the battery batteries that power the system should it be activated In all MDC products the breakaway is powered by the house batteries in the caravan For this purpose and Anderson plug connection is fitted to all MDC caravans on the drawbar Your vehicle will need to be fitted with a power supply to a 50 amp Anderson plug near the towbar so the trailer can be connec...

Page 14: ...stop power supply when vehicle is not running 2 50 amp fuse or circuit breaker at the battery Notes The Projecta IDC25L DC to DC controller fitted in your MDC trailer is programmed to favour the solar panel input exclusively until it drops below a threshold voltage input By providing accessory power to the number 12 pin the trigger for the IDC25L will be set off to take power from both the Anderso...

Page 15: ...s to apply and how often to increase the stability of your caravan while driving The BG 5000 has been factory fitted precisely with the controller module mounted in the front underneath section of your caravan so that it can make reliable and precise measurements during a trip It also features a factory pre set algorithm to sense off road conditions and automatically disables the stability braking...

Page 16: ...ty and modes of the unit It is located on the drawbar for ease of access When inactive the system will enter sleep mode to conserve power To wake the system and check operation connect the tow plug to your vehicle and turn on your vehicle After a moment the status light indicator will light up solid green to indicate normal operation ...

Page 17: ... GREEN continuing Sway control automatically disabled due to rough terrain The unit will return to normal green light when not on rough terrain No light Unit in sleep mode Activate manual override on the brake controller to wake up unit No power after wake up from brake controller Verify the unit has good quality power ground and brake controller wire connections Check for any blown fuses on the t...

Page 18: ...f a compatibility issue with a particular trailer brake controller please refer to the provided manual for contact details Disclaimer Electronic stability control systems are NOT substitutes for safe driving or towing practices In no event shall MDC be liable for loss or damage caused by misuse modifications or unsafe driving towing practices Aftermarket in vehicle Brake Controllers Redarc Tekonsh...

Page 19: ...oughly with fresh water as soon as possible after the application of the soap solution Never use a match or flame when checking leaks Never use cooking appliances for comfort heating In the event of a fire immediately close cylinder valve if safe to do so Appliances must not be altered without the authorisation of the manufacturer In the event of an accidental gas leak close cylinder valve and ven...

Page 20: ...ving the Flue Cover Caution To use your inbuilt Truma hot water system the external flue covers must be removed prior to starting the unit First open the flue dust cover shown Remove lockable cover Remove plastic cover Ready for use Caution To use your inbuilt Truma hot water system the external flue covers must be removed prior to starting the unit Ventilation and Flues Check all permanent ventil...

Page 21: ...re intake and output vents are always clear and free of obstruction Always allow the heater unit to cool under ventilation mode before turning off unit Never use the diesel heater in a confined area e g Garage shed workshop non ventilated area Consider the comfort of nearby caravans and the effect of exhaust fumes Danger Risks of injury and burns The motor unit and exhaust operate at high temperat...

Page 22: ...E MANUFACTURER OR TOW BAR RATING WHICH EVER IS THE LOWEST Exceeding these limits may result in an accident causing serious injury or death and or property damage Always load evenly to both sides of the caravan Load heavy weight over or as close to over the axle as possible and as low as possible Overhead cupboards should only be used for lightweight items such as clothes personal items bedding etc...

Page 23: ...ht in a camper can influence the handling and performance Overloading the front or rear may cause adverse handling and sway Additionally overloading the front or back can induce a pendulum effect that can cause dangerous sway and cause an accident Tyre Pressures Tyre pressures have a large effect on the handling of your caravan Tyres that are under the recommended pressure for the caravans actual ...

Page 24: ...ion Lights Ensure all trailer lights are functioning Setting Up the Caravan Finding a Suitable Spot When choosing a spot to set up your caravan start with a flat area with no overhanging trees Birds and bats occupying trees can defecate leaving droppings on your caravan that can damage paint and leaves and sap can also stain the coating Ensure you are not camping in an area prone to flooding or wi...

Page 25: ... timber sole boards under the stabiliser feet Operating the Jockey Wheel The rated load capacity of a jockey wheel is achieved when the jockey wheel is retracted to its lowest position When moving the trailer on the jockey wheel always lower it as far as possible but still allowing the wheel to swivel as you steer the trailer Stabiliser Legs Stabiliser legs are installed to stabilise the caravan o...

Page 26: ...r mild weather conditions and should be packed away in high winds During rain one side must be lowered to prevent water pooling which can damage the awning When set up as an annex the awning has a higher tolerance to wind however should still be packed up prior to strong winds and heavy storm conditions During rain the awning should be lowered on one side as illustrated below To use guy ropes with...

Page 27: ...kitchen will lock into place when extended To put kitchen away again press down the blue tabs and push back into place To connect the gas plug the gas bayonet into the outlet pictured below Always use the support leg when the kitchen is extended Fig 2 Fig 1 Caution CAUTION Use of the slide out kitchen cooktop without the annex or awning may adversely affect the safety and operation of the applianc...

Page 28: ... will indicate battery voltage when idle or charge voltage when charging Amp meter will show current being used not charge current Main Circuit Breaker The main 12v circuit breaker is located beneath the dinette seat beside the Projecta battery charger This 200A breaker is a resettable type ...

Page 29: ... a 15A outlet is unavailable you will need a conversion box that will step up from 10A to 15A with a safety switch Never leave power leads coiled when in use lay the lead out back and forward in a manner that won t be a trip hazard or risk damage to the lead RCD Safety Switch The mains power safety switch is located just above the entry door on the overhead cupboard In the event of a short this sw...

Page 30: ...itch system to minimise the lash effect of the commercial suspension and distance from the rear axle to the tow point Truck suspension can be harsh particularly in off road conditions The long distance between the axle centre and the point of attachment can be quite long further exacerbating the effect putting stress on components Using a shock absorbing hitch will reduce the effect considerably ...

Page 31: ...494 I Copyright I P a g e 29 How to Hitch your coupling Here is a short guide on how to safely use your coupling to couple and uncouple the trailer from the towing vehicle Make sure the handbrake is applied prior to coupling and uncoupling ...

Page 32: ...st cap onto the groove of the bump cover and then pushing it in a downward motion until the dust cover is secure there should be a slight click when it has been assembled correctly Test if the dust cover is connected to the bump cover by applying a slight upward force to the dust cover it shouldn t separate This procedure should be applied if you are uncoupling or coupling up ...

Page 33: ... mechanism back 2 When the locking mechanism 2 is all the way back release the button 1 locking the plate in place STEP 2 Offer up the tow pin to the coupling making sure the tow pin cover is removed and there is no visible debris on it Locking plate should be in unlocked position as shown Lower the coupling onto the tow pin ...

Page 34: ...see below Press the button 1 to release the locking mechanism there will be an audible locking noise at which point the mechanism will return to the initial position as shown in step 1 Verify the pin is correctly through the mechanism and assemble the cap If the cap will not fit check the locking mechanism is in the correct locked orientation Detail view of pin through locking mechanism ...

Page 35: ...oupling STEP 1 Push down the button 1 and push the locking mechanism back 2 When the locking mechanism is all the way back release the button while holding the mechanism to ensure it does not spring back to the locked position STEP 2 Lift the coupling up off the tow pin ...

Page 36: ...chains Breakaway Switch Lanyard Connection DO NOT CONNECT THE BREAKAWAY LANYARD TO THE SAME POINT AS THE SAFETY CHAIN SHACKLES DO NOT USE THE BREAKAWAY AS AN ALTERNATIVE TO THE HANDBRAKE AND DO NOT REMOVE THE PIN AS AN ALTERNATIVE SECURITY MEASURE REMOVING THE PIN WILL RAPIDLY DISCHARGE THE BATTERIES IT IS A MANDATORY REQUIREMENT THAT THE BREAKAWAY BATTERY SOURCE BE CHARGED DURING TOWING NSW REQUI...

Page 37: ... to prevent them dragging on the road but not too tight as to restrict the articulation of the vehicle and trailer combination Connecting the Electrics When connecting ensure the electric cables to your tow vehicle cannot drag on the road or foul the coupling If necessary use zip ties or like keep them neat and safe from damage Ensure the Electronic Stability Control System is awake and in normal ...

Page 38: ...ction The red light on the monitor is off check whether the car charger 12V accessory socket is plugged in and has power The red light on the monitor is on but there is no video image 1 check if the power cord of the camera is properly connected 2 check the monitor is paired to the camera a Power on the monitor and camera b Press the M key for 3 seconds to enter pairing mode The display will show ...

Page 39: ... winds by retracting or securing with guy ropes and pegs Ensure your caravan is not parked in ground that will become boggy and prevent exiting the camp area Lower annex corner poles to create a pitch steep enough to allow all water on roof to run freely off the canvas Do not allow water to pool Close all external doors and hatches to prevent water ingress and wind damage Packing Down Your Caravan...

Page 40: ...acking up If moisture is found allow to thoroughly dry before closing your camper Store 1 or 2 moisture absorbing packs dehumidifier packs in the caravan to draw away any residual water vapour If packing up with damp or humid conditions open and dry out the caravan at the first opportunity when returning home Exterior Ensure all seals on the caravan have proper compression at 30 50 are free of dir...

Page 41: ...e dust cap is securely connected to the bump cover This is done by locating the rear lip on the dust cap onto the groove of the bump cover and then pushing it in a downward motion until the dust cover is secure there should be a slight click when it has been assembled correctly Test if the dust cover is connected to the bump cover by applying a slight upward force to the dust cover it shouldn t se...

Page 42: ...cleaners that contain ammonia or solvents Internal Finishes Laminates and internal wall surfaces should be cleaned with a damp soft cloth For stubborn marks use a mild detergent based cleaner Do not use cleaners that contain ammonia or caustics Ensuite Finishes Never use harsh detergents or bleach based products on the toilet or sealants in the ensuite Use of such products will damage the seals an...

Page 43: ...d or adhesion has failed it should be repaired immediately Solar Panels Accumulated dirt and soiling can affect the performance of the solar panels Panels should be cleaned as necessary to prevent this Sealants around solar panel mounts should be checked annually to ensure they are in good condition Caravan Body Maintenance Locks and Latches Locks need regular maintenance to ensure they operate co...

Page 44: ...u IPh 1300 494 494 I Copyright I P a g e 42 Winegard Sensar III Antenna optional Extra Where fitted as an option the mechanism for your Winegard antenna should be lubricated according to the manufacturers specified schedule ...

Page 45: ...www marketdirect com au IPh 1300 494 494 I Copyright I P a g e 43 ...

Page 46: ...s 5000km under normal use and 2500km for harsh off road conditions During travel they should be inspected daily to ensure they have not rotated or become damaged Correct torque is 190Nm CAUTION Hand Brake Parking brakes are mechanically operated by cable means The cable attachment occurs outside of the brake backing plate Cable force applied to the parking lever creates a torque through the pivot ...

Page 47: ...til desired adjustment achieved 3 Re tighten locknut A For extended adjustment or to balance left and right cables 1 Choose the side you want to adjust and undo locknut B 2 Turn locknut C behind mounting bracket clockwise in the direction of the handbrake lever while loosening locknut B to tighten the cable and apply more handbrake 3 Turn locknut B clockwise towards the backing plate while looseni...

Page 48: ...ng axles as well as in the skill of the individual doing the work will determine outcomes This manual cannot possibly anticipate all such variations nor provide advice or cautions as to each Accordingly anyone who departs from the instructions provided in this manual must first establish that they neither compromise their personal safety nor the vehicle integrity by their choice of methods tools o...

Page 49: ...d It is important to replace both shoes on each brake and both brakes of the same axle This is necessary to retain the balance of your brakes Be sure to replace your shoes only with genuine MDC parts available from our outlets Corrosion Prevention It s important to take steps to prevent corrosion of parts on your trailer to extend the service life Many fittings are high tensile and therefor zinc p...

Page 50: ...rate level to suit the conditions you are experiencing and the loaded weight of your caravan WARNING When returning to the highway or when increasing speed you must reinflate the tyres to correct highway pressures Failure to reinflate can cause severe handling problems resulting in injury or death Suspension Your camper is fitted with quality independent trailing arm suspension with dual shock abs...

Page 51: ... the trigger wire for the ECU to detect the charge requirement of the RV battery Lithium Battery System Your 15 Year Anniversary Edition RV is fitted with a 200Ah Lithium Iron Phosphate LiFePO4 battery system replacing the traditional AGM type battery systems The factory fitted charging systems are specifically designed to allow efficient charging suited to the extreme power demands of the larger ...

Page 52: ...railer is equipped with an internal battery management system BMS to protect the battery from conditions such as overcharge over discharge and short circuits In the event the internal BMS is triggered e g the battery goes flat the 12V system will shut down for a short period and the PROJECTA display may show no voltage To reset and recharge the battery follow these steps A VOLTAGE DISPLAYED ON PRO...

Page 53: ...www marketdirect com au IPh 1300 494 494 I Copyright I P a g e 51 12 Volt Wiring Diagram Main Circuit ...

Page 54: ...www marketdirect com au IPh 1300 494 494 I Copyright I P a g e 52 Wiring Diagram Switch Panel ...

Page 55: ...must not use the device as a toy To avoid the risk of accidental resetting of the over temperature guard the device may not be supplied with power via an external contactor such as a timer nor may it be connected to a power circuit that is regularly switched on or off via a device Water may drip from the discharge pipe of the P T safety valve and this pipe must be left open to the atmosphere The P...

Page 56: ...te when travelling Do not operate the water heater when refueling the vehicle and when it is in the garage Items sensitive to heat e g spray cans must not be stored in the installation area since excess temperatures may occur there under certain circumstances During the initial operation of a brand new appliance or after it has not been used for some time an amount of fumes and a slight smell may ...

Page 57: ...even if the heater has not been used As an alternative two shut off valves resistant to hot water can be fitted in front of the cold and hot water connection Pressure and Temperature Relief Valve P T safety valve Risk of scalding injury from hot water and or tampering with the P T safety valve Do not actuate the P T safety valve as long as the appliance is still hot Do not place a plug or reducing...

Page 58: ...wall cowl is positioned close to an opening window or hatch in particular directly under it the window must remain closed when the water heater is in use see warning plate Removing The Cowl Cover Grab the handle of the cowl cover Press the palm against the lid Fig 3a 1 while pulling the lid off the cowl Fig 3a 2 Select Water Heater Mode Use the control panel to select the water heater mode a Red i...

Page 59: ...ing on page 6 To unlock switch off the appliance wait 10 minutes and switch on again Maintenance Do not modify this appliance Servicing should only be carried out by authorised personnel Only original Truma parts may be used for maintenance and repair work Please contact the Service Australia for service and repairs Decalcification The Truma UltraRapid must be descaled on a regular basis at least ...

Page 60: ... switch on again Heater operates for a prolonged time and then the red lamp lights up Excess temperature thermostat has responded Check water level refill if required close drain valve To unlock switch off the appliance wait 5 minutes and switch on again Water Supply Symptom Cause Remedy Water drips from the P T safety valve Water pressure to high Lime or dirt under the P T safety valve seat Check...

Page 61: ...mp water continuously until the tap is turned off and pressure restored Should the pumps activate while the taps is turned off this could indicate a leak and require investigation and rectification Selecting Fresh Water Tank Beneath the water pump location on the outside of the caravan you will find the selector valves to choose which water tank feeds the water pump ...

Page 62: ... in the cupboard beneath the cooktop All gas appliances and supply must be turned off at the isolation valve when towing Always turn off your gas bottle before towing your caravan Never use gas appliances without adequate ventilation and always remove any gas flue and ventilation covers before use Do not place items near or on any gas flue or exhaust as this may result in a fire or malfunction cau...

Page 63: ... the manufacturer Thetford The recommended product for the waste holding tank on Thetford toilet systems is Aqua Kem Blue or Aqua Kem Green Cassette Tank Cleaner is the recommended product for this application Flush Water Tank Only suitable for MDC models that have a toilet flush tank Do not add to main water tanks Thetford recommend Aqua Rinse Grey Water Tank Freshener ...

Page 64: ...st Ensure intake and output vents are always clear and free of obstruction Always allow the heater unit to cool under ventilation mode before turning off unit Never use the diesel heater in a confined area e g Garage shed workshop non ventilated area Consider the comfort of nearby campers and the effect of exhaust fumes Danger Risks of injury and burns The motor unit and exhaust operate at high te...

Page 65: ...he fuel pump is around 65 seconds Temperature Control When the combustor is ignited and running you can turn the control knob according to the arc mark around the control switch 1 to control the temperature Ventilation mode You can only enter the ventilation mode when you press the ventilation mode key to start the heater The ventilation indicating light turns green after pressing ventilation butt...

Page 66: ... third time of combustion 3 Power voltage out of specified range 4 Combustion chamber temperature too high during self check period 6 Broken circuit or short circuit of temperature sensor 7 Broken circuit or short circuit of fuel pump 8 Broken circuit short circuit or rotation clogging of fan motor 9 Broken circuit or short circuit of glow plug 10 Ambient temperature over high before starting or f...

Page 67: ...h safer and faster See below images Wheel Chocks Wheel chocks are an important safety device when leaving your trailer parked on even the slightest incline On level ground it is recommended to chock both sides of the wheel On a hill you should chock the wheels on the downhill side ensuring the chocks Covers Hard floor campers and caravans will benefit greatly from a storage cover Perishable fittin...

Page 68: ... 494 494 I Copyright I P a g e 66 Stone Protection There are proprietary devices available that assist in protecting your trailer from stones thrown up by the tow vehicle Rock Tamer and Stone Stomper are two of the most commonly used ...

Page 69: ... charger is plugged in and power point is turned on Not charging from solar Tripped solar panel circuit breaker s Check CB6 CB7 near batteries if black pin is protruding from end of breaker push back in to reset Diagram 1 Tripped DC to DC breaker Check CB4 Diagram 1 Not charging from vehicle DC to DC trigger wire not connected See trailer plug wiring in this manual Tripped circuit breaker Check CB...

Page 70: ...ions of a 300 watt solar charging system need to be reasonable Running two fridges without adding additional solar and following best practice with pre cooling and packing will greatly reduce battery life and the ability of the solar panels to keep up with power needs Using inverters will very quickly diminish battery capacity Charging from Tow Vehicle Symptom Possible Cause Remedy No charge Alter...

Page 71: ...ting to Supply until battery voltage reads minimum of 6 volts then choose setting recondition if this function is available Choose AGM if not available If error code appears on the charger display refer to the Projecta user manual Control Panel Accessories Symptom Possible Cause Remedy Control panel won t switch on Flat batteries Charge batteries Tripped circuit breaker Reset circuit breaker CB1 F...

Page 72: ...www marketdirect com au IPh 1300 494 494 I Copyright I P a g e 70 Fig 1 ...

Page 73: ...simply push and if it resets you will hear a click High Load Breakers These are for higher current loads such as CB1 and CB2 fig 1 To reset the small lever protruding from the side needs to be pushed back into the breaker body Fig 2 Breaker in normal state Tripped Breaker Medium Load Breakers When tripped the small black pin on the end of the breaker will protrude To reset push the black pin back ...

Page 74: ... fill water tank and use mains pressure to pressurize tank Water tank is empty Fill water tank Kinked hose Check hoses ensuring none are fouled Damaged worn pump diaphragm Repair or replace pump Gas Problem Possible Cause Remedy Cooker not igniting Gas bottle empty Fill gas bottle Gas bottle not turned on Turn on valve on gas bottle Gas hose on cooker not connected Check bayonet is securely connec...

Page 75: ...sation Correct Controller setting Poor Brake adjustment Adjust Brakes Glazed brake Linings Re burnish or replace linings Overloaded trailer Correct loading Check at weighbridge Brakes Locking Poor Synchronising with controller Adjust controller Poor Adjustment Adjust brakes as per instructions Faulty controller Test and rectify or replace Loose bent or broken components Inspect and replace compone...

Page 76: ...s which can cause damage to seals resulting in shock absorber fade reduction in damping effect and in extreme cases failure of the seal completely On rough and corrugated roads it s important to adjust tyre pressures on your car and trailer to soften the effect and extend the contact patch of the tyre on the road Bulldust This phenomenon is common on outback roads Fine dust can settle in large hol...

Page 77: ... resupply for fuel food and water Some remote fuel stations may run out of fuel during busy periods or times when large fuel trucks are unable to access the area due to road conditions and closures or simply close outside of the season Always check conditions and availability of fuel before setting out to remote areas Shire Councils There are many resources available for planning your trip away Ev...

Page 78: ... claims for those products under any other warranties as may apply This Warranty does not cover damage due to unauthorised modifications misuse abuse incorrect assembly improper or irregular maintenance or accident or collision Without limiting the generality of this clause some examples of circumstances that may cause damage not covered by warranty include Failing to have your caravan or camper s...

Page 79: ...s Warranty they may be covered by other warranties you have in respect of the product This Warranty expressly applies to Tents for the general 12 Month term including our canvas components poles and fittings The Warranty for tents is subject to the same limitations as other parts of the caravan 4 FACTORY SECONDS EX DEMONSTRATION AND DAMAGED GOODS a From time to time we may offer for sale items mar...

Page 80: ...ction but providing us with further material may not change the result or If we have insufficient information to either accept or reject a claim we will ask you to provide us with more information to allow us to make that decision We may require any kind of information which we consider to be relevant to the decision which may involve questions about the use of the products photographs of the prod...

Page 81: ... au IPh 1300 494 494 I Copyright I P a g e 79 Travel Record Your caravan service record booklet and logbook will help you keep track of kilometres travels and service records Trip Name Date Km Start Km Finish Cumulative Km ...

Page 82: ...www marketdirect com au IPh 1300 494 494 I Copyright I P a g e 80 Trip Name Date Km Start Km Finish Cumulative Km ...

Page 83: ...1 3 Regularly lubricate grease points with multi purpose grease 4 Periodic adjustment of Slotted Nut Pin may be required of coupling head loosens excessively and should be a competent person 5 Flush with clean water if locking mechanism does not open fully due to dirt ingress Ball Bearing Slides To lubricate and protect from corrosion the ball bearing slides should be lubricated with a small amoun...

Page 84: ...egular lubrication and inspection are critical and the grease points are indicated below Regular checks of the torque on the trailing arm bolts indicated will prolong correct wheel alignment Trailing arm suspension should not be reversed up gutters and obstructions in a heavy matter Always use a ramp or similar if you are backing over high gutters and obstacles ...

Page 85: ...d outer bearings 25520 Bearing Seal 55 x 85 x 12mm 50 x 50mm square Poly Orange Bush YJJJ016 Steel Bush Insert 30 x 114mm YZCN002 Adjuster Cam YDS030 LHS Backing plate Assemble with pads DM00025 RHS Backing Plate Assembly With Pads MJFCX003 Crown Nut M38 LGPJ002 14mm Wheel Stud YHJL110 14mm Wheel Nut YZCQ029 UNF Wheel Stud YZCQ009 1 2 UNF Wheel Nut YZCQ007 Grease Nipple 6mm ...

Page 86: ...www marketdirect com au IPh 1300 494 494 I Copyright I P a g e 84 Hub Assembly ...

Page 87: ...www marketdirect com au IPh 1300 494 494 I Copyright I P a g e 85 Trailing Arm Bushes ...

Page 88: ... no loose fittings Seals Latches Check all seals on doors and hatches compress 30 50 All seals in serviceable condition and free of damage Suspension Grease bushes and check for play Check torque on suspension hanger bolts 190nm Check retaining chain shackles tight Service Centre Notes ________________________________________________________________________ ________________________________________...

Page 89: ...erminals and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all seals on doors and hatches compress 30 50 All seals in serviceable condition and free of damage Suspension Grease bushes and check for play Check torque on suspension hanger bolts 190nm Check retaini...

Page 90: ...e less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lights are functioning Check plug pins have gap Check for corrosion Battery Check terminals and voltage at full charge Check batteries are secure in cradles Charging Check battery charger settings are correct Check DC to DC charger settings are correct Solar Panels Check panels are free of dama...

Page 91: ...eat with tank cleaner and flush Drain Fittings Check all metal drain fittings for corrosion Water System Inspect for leaks Turn on pump and ensure it doesn t start due to loss of pressure Service Centre Notes ________________________________________________________________________ ________________________________________________________________________ _____________________________________________...

Page 92: ...minals and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all seals on doors and hatches compress 30 50 All seals in serviceable condition and free of damage Suspension Grease bushes and check for play Check torque on suspension hanger bolts 190nm Check retaining...

Page 93: ...e less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lights are functioning Check plug pins have gap Check for corrosion Battery Check terminals and voltage at full charge Check batteries are secure in cradles Charging Check battery charger settings are correct Check DC to DC charger settings are correct Solar Panels Check panels are free of dama...

Page 94: ...eat with tank cleaner and flush Drain Fittings Check all metal drain fittings for corrosion Water System Inspect for leaks Turn on pump and ensure it doesn t start due to loss of pressure Service Centre Notes ________________________________________________________________________ ________________________________________________________________________ _____________________________________________...

Page 95: ...minals and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all seals on doors and hatches compress 30 50 All seals in serviceable condition and free of damage Suspension Grease bushes and check for play Check torque on suspension hanger bolts 190nm Check retaining...

Page 96: ...e less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lights are functioning Check plug pins have gap Check for corrosion Battery Check terminals and voltage at full charge Check batteries are secure in cradles Charging Check battery charger settings are correct Check DC to DC charger settings are correct Solar Panels Check panels are free of dama...

Page 97: ...eat with tank cleaner and flush Drain Fittings Check all metal drain fittings for corrosion Water System Inspect for leaks Turn on pump and ensure it doesn t start due to loss of pressure Service Centre Notes ________________________________________________________________________ ________________________________________________________________________ _____________________________________________...

Page 98: ...minals and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all seals on doors and hatches compress 30 50 All seals in serviceable condition and free of damage Suspension Grease bushes and check for play Check torque on suspension hanger bolts 190nm Check retaining...

Page 99: ...e less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lights are functioning Check plug pins have gap Check for corrosion Battery Check terminals and voltage at full charge Check batteries are secure in cradles Charging Check battery charger settings are correct Check DC to DC charger settings are correct Solar Panels Check panels are free of dama...

Page 100: ...eat with tank cleaner and flush Drain Fittings Check all metal drain fittings for corrosion Water System Inspect for leaks Turn on pump and ensure it doesn t start due to loss of pressure Service Centre Notes ________________________________________________________________________ ________________________________________________________________________ _____________________________________________...

Page 101: ...minals and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all seals on doors and hatches compress 30 50 All seals in serviceable condition and free of damage Suspension Grease bushes and check for play Check torque on suspension hanger bolts 190nm Check retaining...

Page 102: ...e less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lights are functioning Check plug pins have gap Check for corrosion Battery Check terminals and voltage at full charge Check batteries are secure in cradles Charging Check battery charger settings are correct Check DC to DC charger settings are correct Solar Panels Check panels are free of dama...

Page 103: ...eat with tank cleaner and flush Drain Fittings Check all metal drain fittings for corrosion Water System Inspect for leaks Turn on pump and ensure it doesn t start due to loss of pressure Service Centre Notes ________________________________________________________________________ ________________________________________________________________________ _____________________________________________...

Page 104: ...minals and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all seals on doors and hatches compress 30 50 All seals in serviceable condition and free of damage Suspension Grease bushes and check for play Check torque on suspension hanger bolts 190nm Check retaining...

Page 105: ...e less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lights are functioning Check plug pins have gap Check for corrosion Battery Check terminals and voltage at full charge Check batteries are secure in cradles Charging Check battery charger settings are correct Check DC to DC charger settings are correct Solar Panels Check panels are free of dama...

Page 106: ...eat with tank cleaner and flush Drain Fittings Check all metal drain fittings for corrosion Water System Inspect for leaks Turn on pump and ensure it doesn t start due to loss of pressure Service Centre Notes ________________________________________________________________________ ________________________________________________________________________ _____________________________________________...

Page 107: ...minals and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all seals on doors and hatches compress 30 50 All seals in serviceable condition and free of damage Suspension Grease bushes and check for play Check torque on suspension hanger bolts 190nm Check retaining...

Page 108: ...e less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lights are functioning Check plug pins have gap Check for corrosion Battery Check terminals and voltage at full charge Check batteries are secure in cradles Charging Check battery charger settings are correct Check DC to DC charger settings are correct Solar Panels Check panels are free of dama...

Page 109: ...eat with tank cleaner and flush Drain Fittings Check all metal drain fittings for corrosion Water System Inspect for leaks Turn on pump and ensure it doesn t start due to loss of pressure Service Centre Notes ________________________________________________________________________ ________________________________________________________________________ _____________________________________________...

Page 110: ... 67 Denham Street Rockhampton QLD 4700 Ph 07 4927 2677 Email rockhampton statewidebearings com au Townsville Unit 2 502 Woolcock Street Garbutt QLD 4814 Ph 07 4758 8855 Email townsville statewidebearings com au Beresfield 11 Yilen Close Beresfield NSW 2322 Ph 02 4041 6444 Email beresfield statewidebearings com au Smithfield Unit 4 8 Cooper Street Smithfield NSW 2164 Ph 02 9616 0000 Email smithfiel...

Page 111: ...Wangara WA 6065 Ph 08 9303 6900 Email wangara statewidebearings com au Wingfield Grand Jct Rd South Rd Wingfield SA 5013 Ph 08 8260 6299 Email wingfield statewidebearings com au Dandenong South 84 Greens Road Dandenong South VIC 3175 Ph 03 8710 9777 Email dandenong statewidebearings com au Somerton 15 17 Somerton Road Somerton VIC 3061 Ph 03 9308 0055 Email somerton statewidebearings com au Traral...

Page 112: ...s video for correct setup procedure Scan the code or go to https youtu be L93Z0LDNNg External Ensuite Setup Tutorial View this video to set up external ensuite tent Scan the code or go to https youtu be aYTs6_sd08M Annex Setup Tutorial View this video to setup the under awning annex Scan the code or go to https youtu be Zd4 ob3hdko Pack Down Video Tutorial View this video to pack down your caravan...

Page 113: ...www marketdirect com au IPh 1300 494 494 I Copyright I P a g e 111 ...

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