MDC XT12HR 2021 Page 66 Owner'S Manual Download

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Maintenance Schedule & Service Record

500KM FIRST SERVICE

CHECKED

Hitch

•

Check hitch bolts to 90Nm.

•

Lubricate with high temp bearing grease

Handbrake

•

Inspect and adjust handbrake

Brakes &

Bearings

•

Inspect and adjust brakes. Check bearings are well greased and crown nut is correctly

tightened.

Wheel nuts

•

Inspect condition and torque to 125Nm (12mm studs)

(140Nm 14mm studs alloy rims) (200Nm 14mm studs steel rims)

Tyres

•

Inspect for abnormal wear, damage, and pressure

General ﬁxings

•

Ensure no loose ﬁttings

Seals & Latches

•

Check all seals on doors and hatches compress 30-50%. All seals in serviceable

condition and free of damage.

Suspension

•

Grease bushes and check for play.

•

Check torque on suspension hanger bolts (190nm)

•

Check retaining chain shackles tight.

Service Centre:

Notes:

________________________________________________________________________

Summary of Contents for XT12HR 2021

Page 1: ...T12HR OFFROAD HYBRID CARAVAN OWNER S MANUAL EDITION 2021 Version 1 www marketdirect com au January 2021 AU Model shown Phone 1300 494 494 Copyright Market Direct Group Pty Ltd 2021 All Rights Reserved...

Page 2: ...ot suitable for people who are not trained or quali ed in the subject matter it deals with If you do not have the appropriate skills and experience or if you do not have access to appropriate tools an...

Page 3: ...MER by receiving this handbook you confirm there you have read and agree to all the terms and conditions and understood the use and maintenance care of MDC NAME ADDRESS 1 ADDRESS 2 MODEL VIN BUILD DAT...

Page 4: ...0 Connecting the Hitch 21 Uncoupling 24 Connecting the Breakaway 26 Connecting the Safety Chains 26 Connecting the Electrics 26 Care and Maintenance of the Caravan 27 Protection of Finishes 27 Paint 2...

Page 5: ...ng Diagram 47 Trouble Shooting 48 240 Volt Trouble Shooting 48 12 Volt Trouble Shooting 48 Plumbing 49 Water Heater Trouble Shooting 49 Gas Operation 49 Water Supply 49 Water Pump 50 Driving Off Road...

Page 6: ...empty water tanks excluding fluids not essential for operation on public roads and without luggage or personal effects ATM Aggregate Trailer Mass Rating The total permissible mass of the Trailer This...

Page 7: ...erline of the vehicle Toe can be measured in linear units at the front or rear of the tyre or as an angular deflection In the case of MDC products the toe in is measured in millimeters at the front of...

Page 8: ...2 x 20L jerry can holders KITCHEN CONSTRUCT External 304 grade stainless steel with 3 burner gas cooktop stainless steel sink with washboard hot and cold water to kitchen WATER TANK 2 X 80L fresh wate...

Page 9: ...364 Paci c Hwy Heatherbrae NSW 2324 VICTORIA Melbourne 126 Canterbury Rd Kilsyth South VIC 3137 Campbell eld 1551 Sydney RD Campbell eld VIC 3061 WESTERN AUSTRALIA Welshpool 18 Bellows Rd Welshpool WA...

Page 10: ...LOAD ON TOW HITCH MUST NOT EXCEED 350KG OR THE MAXIMUM ALLOWABLE LOAD BY THE VEHICLE MANUFACTURER OR TOW BAR RATING WHICH EVER IS THE LOWEST Exceeding these limits may result in an accident causing s...

Page 11: ...he wheels provided it has the correct positive engagement tting to match the trailer To ensure safe usage the following must be followed The jack is to be used on level firm ground wherever possible T...

Page 12: ...Hazard Keep Away From Children Avoid moisture Never expose unit to snow water etc Inverter Unit provides 230 VAC treat the AC output socket the same as regular wall AC sockets at home Read and underst...

Page 13: ...the battery batteries that power the system should it be activated In all MDC products the breakaway is powered by the house batteries in the caravan For this purpose and Anderson plug connection is...

Page 14: ...not running 2 50 amp fuse or circuit breaker at the battery Notes The Projecta IDC25 DC to DC controller tted in your MDC trailer is programmed to favour the solar panel input exclusively until it dro...

Page 15: ...ible after the application of the soap solution Never use a match or flame when checking leaks Never use cooking appliances for comfort heating In the event of a fire immediately close cylinder valve...

Page 16: ...To use your inbuilt Truma hot water system the external ue covers must be removed prior to starting the unit First open the ue dust cover shown Remove lockable cover Remove plastic cover Ready for us...

Page 17: ...oards should only be used for lightweight items such as clothes personal items bedding etc Heavy cooking equipment should be stored in lower cupboards Tinned food bottled goods for cooking etc should...

Page 18: ...2800kg 65psi 448Kpa 2900kg 68psi 469Kpa 3000kg 70psi 483Kpa Pre Trip Inspection Tyres Before any trip check the following Correct tyre pressures Tyres are in good condition free from damage and uneve...

Page 19: ...el Chocks and Ramps The stabiliser legs on your caravan are not designed for supporting the full weight of the trailer they are there to stabilise it once it is level Using your stabilisers as a lifti...

Page 20: ...s support to front as it extends Do not allow the awning to carry the full extended weight as this may damage the hinges Support the end manually by hand or by using the extendable legs Never allow wa...

Page 21: ...wn blue latch on the slide mechanism and pull kitchen out Fig 2a When kitchen is extended t the support leg into its receiver Fig 3 Extend support leg and secure locking screw Fig 3a Fig 3 Fig 3a Once...

Page 22: ...18 Control Panel Voltmeter will indicate battery voltage when idle or charge voltage when charging Amp meter will show current being used not charge current...

Page 23: ...plug when the tow vehicle engine is running Vehicles that have a smart alternator require the IDC25 to be activated via the trigger wire for the ECU to detect the charge requirement of the trailer bat...

Page 24: ...windows closed and locked Main door is closed and locked All dust covers in place and secure Towing the Caravan Towing with Trucks Buses If you intend to tow your caravan with a truck or heavy commer...

Page 25: ...onnecting the Hitch Here is a short guide on how to safely use your coupling to couple and uncouple the trailer from the towing vehicle Make sure the handbrake is applied prior to coupling and uncoupl...

Page 26: ...ere should be a slight click when it has been assembled correctly Test if the dust cover is connected to the bump cover by applying a slight upward force to the dust cover it shouldn t separate This p...

Page 27: ...pin is seated inside the universal and the tow pin top is sticking out of the locking mechanism see below Press the button 1 to release the locking mechanism there will be an audible locking noise at...

Page 28: ...echanism Uncoupling STEP 1 Push down the button 1 and push the locking mechanism back 2 When the locking mechanism is all the way back release the button while holding the mechanism to ensure it does...

Page 29: ...25 STEP 2 Lift the coupling up o the tow pin...

Page 30: ...d Connection Connecting the Safety Chains Chains should be crossed over and connected with suitable rated shackles Ensure they are connected in a way to prevent them dragging on the road but not too t...

Page 31: ...inishes Never use harsh detergents or bleach based products on the toilet or sealants in the ensuite Use of such products will damage the seals and sealants Mirrors Do not use solvents or chemicals wh...

Page 32: ...packing up dry it is important to check under the mattress that there is no build up of condensation overnight Body heat on a mattress can create enough temperature di erence with the exterior for mo...

Page 33: ...29 Roof Maintenance Winegard Sensar III Antenna optional Extra Where tted as an option the mechanism for your Winegard antenna should be lubricated according to the manufacturers speci ed schedule...

Page 34: ...30...

Page 35: ...e checked with a torque wrench When picking up your new caravan check the wheel nut torque at 50 100 200 and 500km Check before each trip and daily when travelling for longer periods Do not over tight...

Page 36: ...um until contact is made Friction generated between the drum and lining contact surface results in parking brake capability Use the cable adjuster to give enough tension to be able to set the handbrak...

Page 37: ...hieved 3 Re tighten locknut A For extended adjustment or to balance left and right cables 1 Choose the side you want to adjust and undo locknut B 2 Turn locknut C behind mounting bracket clockwise in...

Page 38: ...of the individual doing the work will determine outcomes This manual cannot possibly anticipate all such variations nor provide advice or cautions as to each Accordingly anyone who departs from the i...

Page 39: ...th shoes on each brake and both brakes of the same axle This is necessary to retain the balance of your brakes Be sure to replace your shoes only with genuine MDC parts available from our outlets Corr...

Page 40: ...absorbers This design is ideal for the full range of use on and o road however there are limitations in prolonged use of corrugated and rough road Shock Absorbers Bushes The function of shock absorber...

Page 41: ...37 Hub Assembly...

Page 42: ...38 Trailing Arm Bushes...

Page 43: ...eal 55 x 85 x 12mm 50 x 50mm square Poly Orange Bush YJJJ016 Steel Bush Insert 30 x 114mm YZCN002 Adjuster Cam YDS030 LHS Backing plate Assemble with pads DM00025 RHS Backing Plate Assembly With Pads...

Page 44: ...educe or eliminate bacteria and after taste Always ll your tanks using a potable water grade hose Fitting a lter that removes smell taste and bacteria is highly recommended Toilet Care and Maintenance...

Page 45: ...xternal contactor such as a timer nor may it be connected to a power circuit that is regularly switched on or off via a device Water may drip from the discharge pipe of the P T safety valve and this p...

Page 46: ...ation of a brand new appliance or after it has not been used for some time an amount of fumes and a slight smell may be noticed for a short while Always observe the operating instructions prior to sta...

Page 47: ...valve this could cause an explosion The P T safety valve 4 is a safety component and must not be removed for any reason other than replacement The P T safety valve is not serviceable if defective it...

Page 48: ...ng O Gas Operation Switch o the water heater to position Fig 3b c If the water heater is not to be used for a longer period mount cowl cover non observance of this point can lead to the function of th...

Page 49: ...r intervals The drain valve Fig 2 3 and the P T safety valve Fig 2 4 are to be operated regularly to remove lime deposits and to ensure that they are not blocked Frequency every 6 month Fuses The wate...

Page 50: ...46 Selecting Fresh Water Tank Beneath the water pump location on the outside of the caravan you will nd the selector valves to choose which water tank feeds the water pump...

Page 51: ...47 12 Volt Wiring Diagram...

Page 52: ...circuit breaker Faulty DC to DC unit Night time Parked in shade Reset breaker Replace or repair DC to DC unit Wait until daytime Park in sunshine Batteries not charging from car No power from car DC...

Page 53: ...ature thermostat has responded Check water level re ll if required close drain valve To unlock switch o the appliance wait 5 minutes and switch on again Water Supply Symptom Cause Remedy Water drips f...

Page 54: ...ound Power o at control panel Switch beside kitchen turned o Switch on power Turn on switch at kitchen Air and water spitting from tap Water tank empty Split hose Fill tanks Repair hose Running but po...

Page 55: ...extend the contact patch of the tyre on the road Bulldust This phenomenon is common on outback roads Fine dust can settle in large holes obscuring them from unsuspecting drivers It is important to re...

Page 56: ...s and availability of fuel before setting out to remote areas Shire Councils There are many resources available for planning your trip away Every state has a tourism website as so regional councils wh...

Page 57: ...ow straps being used Hardware Shackles are an integral part of any recovery kit Soft shackles pictured below add a great deal of safety to any recovery situation as they are lightweight and a soft mat...

Page 58: ...more tyres than you have spare A compressor is a must have to rein ate your tyres after de ating for rough and corrugated roads A tyre gauge is a must have to de ate your tyres to the correct pressure...

Page 59: ...tely for that item and the original purchaser shall make no claims or be eligible for any claims on behalf of the new owner d This Warranty does not apply to new products purchased from us and then us...

Page 60: ...riate to rectify the basis of the claim b If we accept a warranty claim arising from a major failure or for which we cannot provide a remedy in a reasonable time then you may be entitled to a refund f...

Page 61: ...not initially apparent While we will notify you of any defects or damage to such goods of which we are aware you purchase the goods on notice that we may not be aware of all such defects and damage a...

Page 62: ...more information to allow us to make that decision We may require any kind of information which we consider to be relevant to the decision which may involve questions about the use of the products pho...

Page 63: ...59 Travel Record Your caravan service record booklet and logbook will help you keep track of kilometres travels and service records Trip Name Date Km Start Km Finish Cumulative Km...

Page 64: ...60 Trip Name Date Km Start Km Finish Cumulative Km...

Page 65: ...he service intervals for safe travelling and your owner obligations under our warranty policy Servicing should always be carried out by a competent person with relevant experience WARNING Never work b...

Page 66: ...Latches Check all seals on doors and hatches compress 30 50 All seals in serviceable condition and free of damage Suspension Grease bushes and check for play Check torque on suspension hanger bolts 19...

Page 67: ...arge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General xings Check all structural xing are secure Seals Latches Check all seals on doors and hatches compres...

Page 68: ...Lights Check all trailer lights are functioning Check plug pins have gap Check for corrosion Battery Check terminals and voltage at full charge Check batteries are secure in cradles Charging Check bat...

Page 69: ...sion Water System Inspect for leaks Turn on pump and ensure it doesn t start due to loss of pressure Service Centre Notes ________________________________________________________________________ _____...

Page 70: ...ge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General xings Check all structural xing are secure Seals Latches Check all seals on doors and hatches compress...

Page 71: ...Lights Check all trailer lights are functioning Check plug pins have gap Check for corrosion Battery Check terminals and voltage at full charge Check batteries are secure in cradles Charging Check bat...

Page 72: ...sion Water System Inspect for leaks Turn on pump and ensure it doesn t start due to loss of pressure Service Centre Notes ________________________________________________________________________ _____...

Page 73: ...ge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General xings Check all structural xing are secure Seals Latches Check all seals on doors and hatches compress...

Page 74: ...Lights Check all trailer lights are functioning Check plug pins have gap Check for corrosion Battery Check terminals and voltage at full charge Check batteries are secure in cradles Charging Check bat...

Page 75: ...sion Water System Inspect for leaks Turn on pump and ensure it doesn t start due to loss of pressure Service Centre Notes ________________________________________________________________________ _____...

Page 76: ...ge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General xings Check all structural xing are secure Seals Latches Check all seals on doors and hatches compress...

Page 77: ...Lights Check all trailer lights are functioning Check plug pins have gap Check for corrosion Battery Check terminals and voltage at full charge Check batteries are secure in cradles Charging Check bat...

Page 78: ...sion Water System Inspect for leaks Turn on pump and ensure it doesn t start due to loss of pressure Service Centre Notes ________________________________________________________________________ _____...

Page 79: ...ge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General xings Check all structural xing are secure Seals Latches Check all seals on doors and hatches compress...

Page 80: ...Lights Check all trailer lights are functioning Check plug pins have gap Check for corrosion Battery Check terminals and voltage at full charge Check batteries are secure in cradles Charging Check bat...

Page 81: ...sion Water System Inspect for leaks Turn on pump and ensure it doesn t start due to loss of pressure Service Centre Notes ________________________________________________________________________ _____...

Page 82: ...ge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General xings Check all structural xing are secure Seals Latches Check all seals on doors and hatches compress...

Page 83: ...Lights Check all trailer lights are functioning Check plug pins have gap Check for corrosion Battery Check terminals and voltage at full charge Check batteries are secure in cradles Charging Check bat...

Page 84: ...sion Water System Inspect for leaks Turn on pump and ensure it doesn t start due to loss of pressure Service Centre Notes ________________________________________________________________________ _____...

Page 85: ...ge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General xings Check all structural xing are secure Seals Latches Check all seals on doors and hatches compress...

Page 86: ...Lights Check all trailer lights are functioning Check plug pins have gap Check for corrosion Battery Check terminals and voltage at full charge Check batteries are secure in cradles Charging Check bat...

Page 87: ...sion Water System Inspect for leaks Turn on pump and ensure it doesn t start due to loss of pressure Service Centre Notes ________________________________________________________________________ _____...

Page 88: ...statewidebearings com au Smith eld Unit 4 8 Cooper Street Smith eld NSW 2164 Ph 02 9616 0000 Email smith eld statewidebearings com au Wollongong Unit 4 222 Berkeley Road Unanderra NSW 2526 Ph 02 4272...

Page 89: ...widebearings com au Hobart 39 Sunderland Street Derwent Park TAS 7009 Ph 03 6216 6999 Email Hobart statewidebearings com au Video Tutorials New Purchase Handover Video Watch this video for pre pickup...

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