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MDC 15 Year Anniversary Edition XT 10E, Owner'S Manual

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www.marketdirect.com.au

 

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Ph: 1300 494 494

 

I

 

Contents 14

 

Trailer Lights

 

Plug Type 

–

 12 Pin Flat (Not Negotiable)

 

Charging Camper/Caravan While Driving

 

Plug Type 

–

 50 amp Anderson Plug.

 

Vehicle with or without smart alternator:

 

The Anderson plug can be connected to the start battery on the vehicle and should include the following to 
protect the start battery.

 

1.

 

50amp relay to stop power supply when vehicle is not running.

 

2.

 

50amp fuse or circuit breaker at the battery

 

 

Notes: The Projecta IDC25L DC to DC controller fitted in your MDC trailer is programmed to favour the solar 
panel input exclusively until it drops below a threshold voltage input. By providing accessory power to the 
number 12 pin, the trigger for the IDC25L will be set off to take power from both the Anderson plug and the 
solar panels. It will also trigger the IDC25L 

to activate the vehicle’s ECU to make the alternator provide power to 

fully charge the multiple batteries in your Caravan.

 

 
 
 
 
 
 
 
 
 

Summary of Contents for 15 Year Anniversary Edition XT 10E

Page 1: ...494 IContents 1 XT 10E OFFROAD HYBRID CARAVAN ____________________________________________________________________________________ OWNER S MANUAL 15 Year Anniversary Edition Version 1 www marketdirect com au 15 Year Anniversary Model Shown ...

Page 2: ... experience It is not suitable for people who are not trained or qualified in the subject matter it deals with If you do not have the appropriate skills and experience or if you do not have access to appropriate tools and equipment you may injure yourself or others around you and or you may cause damage to the Caravan or caravan you are working on including making it unsafe Users of this owner man...

Page 3: ...10E Hybrid Caravan DISCLAIMER by receiving this handbook you confirm there you have read and agree to all the terms and conditions and understood the use and maintenance care of MDC NAME ADDRESS 1 ADDRESS 2 MODEL VIN BUILD DATE TARE WEIGHT ATM TYRE SIZE DEALER ...

Page 4: ...NS POWER 29 RCD SAFETY SWITCH 29 TOWING THE CARAVAN 30 TOWING WITH TRUCKS 30 HOW TO HITCH YOUR COUPLING 31 Coupling 33 Uncoupling 35 Connecting the Breakaway 36 Connecting the Safety Chains 37 Connecting the Electrics 37 WIRELESS REARVIEW CAMERA 38 Troubleshooting 38 CHARGING THE CARAVAN 39 PREPARING FOR BAD WEATHER 39 PACKING DOWN YOUR CARAVAN 39 STORAGE CARE 40 SECURITY 41 CARE AND MAINTENANCE O...

Page 5: ...R TROUBLE SHOOTING 62 Gas Operation 62 Water Supply 62 WATER PUMPS 63 SELECTING FRESH WATER TANK 63 CONNECTING THE GAS 64 PROTECTING FROM MOULD 64 TOILET CARE AND MAINTENANCE 65 Chemicals 65 DIESEL HEATER 66 IMPORTANT INFORMATION BEFORE OPERATING THE DIESEL HEATER 66 MKII DIESEL HEATER 67 Operation 67 Heater Control Switch 67 Power on 67 Temperature Control 67 Ventilation mode 67 Shutdown 67 Troub...

Page 6: ...the manufacturer with empty water tanks excluding fluids not essential for operation on public roads and without luggage or personal effects ATM Aggregate Trailer Mass Rating The total permissible mass of the Trailer This includes the coupling mass and whatever you add as payload e g water gas luggage up to the specified rating The ATM Rating must not be exceeded GTM Gross Trailer Mass Rating The ...

Page 7: ... pointing towards the centerline of the vehicle Toe can be measured in linear units at the front or rear of the tyre or as an angular deflection In the case of MDC products the toe in is measured in millimeters at the front of the tyre from the chassis rail Tow vehicle and Trailer Compatibility Your tow vehicle manufacturer has applied a maximum towing capacity to the vehicle which is the Aggregat...

Page 8: ...1000mm L x 550mm W x 490mm H WATER TANK 1 x 120L fresh water WATER DELIVERY 12V electric pump HOT WATER SYSTEM Portable LP GAS water heater with shower head INTERNAL ENSUITE Optional portable toilet EXTERNAL ENSUITE Side wall mounted ensuite tent AWNING 2 8 metres Electric ANNEX Included Annex Roof Floor Walls BATTERY 2 x 100amp 12V deep cycle batteries AIR CONDITIONER Optional Reverse Cycle cooli...

Page 9: ...170 Newcastle Unit 1 2364 Pacific Hwy Heatherbrae NSW 2324 VICTORIA Melbourne 3 124 Canterbury Rd Kilsyth South VIC 3137 Campbellfield 1551 Sydney RD Campbellfield VIC 3061 WESTERN AUSTRALIA Welshpool 18 Bellows Rd Welshpool WA 6107 SOUTH AUSTRALIA Adelaide Unit 2 3 4 Weaver St Edwardstown SA 5042 NATIONAL TOLL FREE WARRANTY HOTLINE SPARE PARTS 1300 4X4 4X4 1300 494 494 1300 MDC CARE 1300 632 2273...

Page 10: ... Anderson plug on the drawbar WARNING BALL LOADING DOWNWARD LOAD ON TOW HITCH MUST NOT EXCEED 350KG OR THE MAXIMUM ALLOWABLE LOAD BY THE VEHICLE MANUFACTURER OR TOW BAR RATING WHICH EVER IS THE LOWEST Exceeding these limits may result in an accident causing serious injury or death and or property damage It is important to load your caravan correctly to distribute weight evenly and achieve a suitab...

Page 11: ...he side of the body behind the wheels provided it has the correct positive engagement fitting to match the trailer To ensure safe usage the following must be followed The jack is to be used on level firm ground wherever possible The wheels of the trailer should be chocked and no person should remain inside the trailer whilst it is being jacked No person should place any portion of their body under...

Page 12: ...xplosion Warning Shock Hazard Keep Away From Children Avoid moisture Never expose unit to snow water etc Inverter Unit provides 230 VAC treat the AC output socket the same as regular wall AC sockets at home Read and understand the information in the appliance manuals before operating this equipment The 240v electrical system in your caravan has been certified by a trade qualified person Under no c...

Page 13: ...ly a maintenance charge to the battery batteries that power the system should it be activated In all MDC products the breakaway is powered by the house batteries in the caravan For this purpose and Anderson plug connection is fitted to all MDC caravans on the drawbar Your vehicle will need to be fitted with a power supply to a 50 amp Anderson plug near the towbar so the trailer can be connected Th...

Page 14: ...ower supply when vehicle is not running 2 50amp fuse or circuit breaker at the battery Notes The Projecta IDC25L DC to DC controller fitted in your MDC trailer is programmed to favour the solar panel input exclusively until it drops below a threshold voltage input By providing accessory power to the number 12 pin the trigger for the IDC25L will be set off to take power from both the Anderson plug ...

Page 15: ...pply and how often to increase the stability of your caravan while driving The BG 5000 has been factory fitted precisely with the controller module mounted in the front underneath section of your caravan so that it can make reliable and precise measurements during a trip It also features a factory pre set algorithm to sense off road conditions and automatically disables the stability braking to av...

Page 16: ... modes of the unit It is located on the drawbar for ease of access When inactive the system will enter sleep mode to conserve power To wake the system and check operation connect the tow plug to your vehicle and turn on your vehicle After a moment the status light indicator will light up solid green to indicate normal operation ...

Page 17: ...The unit will return to normal green light when not on rough terrain No light Unit in sleep mode Activate manual override on the brake controller to wake up unit No power after wake up from brake controller Verify the unit has good quality power ground and brake controller wire connections Check for any blown fuses on the truck and trailer Overvoltage over 20 volts Check that the power source is n...

Page 18: ...efer to the provided manual for contact details Disclaimer Electronic stability control systems are NOT substitutes for safe driving or towing practices In no event shall MDC be liable for loss or damage caused by misuse modifications or unsafe driving towing practices Aftermarket in vehicle Brake Controllers Redarc Tekonsha Curt Draw Tite Hayes Hopkins DirecLink Integrated Vehicle Brake Controlle...

Page 19: ... with fresh water as soon as possible after the application of the soap solution Never use a match or flame when checking leaks Never use cooking appliances for comfort heating In the event of a fire immediately close cylinder valve if safe to do so Appliances must not be altered without the authorisation of the manufacturer In the event of an accidental gas leak close cylinder valve and ventilate...

Page 20: ...he Flue Cover Caution To use your inbuilt Truma hot water system the external flue covers must be removed prior to starting the unit First open the flue dust cover shown Remove lockable cover Remove plastic cover Ready for use Caution To use your inbuilt Truma hot water system the external flue covers must be removed prior to starting the unit Ventilation and Flues Check all permanent ventilators ...

Page 21: ...ake and output vents are always clear and free of obstruction Always allow the heater unit to cool under ventilation mode before turning off unit Never use the diesel heater in a confined area e g Garage shed workshop non ventilated area Consider the comfort of nearby caravans and the effect of exhaust fumes Danger Risks of injury and burns The motor unit and exhaust operate at high temperatures D...

Page 22: ...FACTURER OR TOW BAR RATING WHICH EVER IS THE LOWEST Exceeding these limits may result in an accident causing serious injury or death and or property damage Always load evenly to both sides of the caravan Load heavy weight over or as close to over the axle as possible and as low as possible Overhead cupboards should only be used for lightweight items such as clothes personal items bedding etc Heavy...

Page 23: ...ce the handling and performance Overloading the front or rear may cause adverse handling and sway Additionally overloading the front or back can induce a pendulum effect that can cause dangerous sway and cause an accident Tyre Pressures Tyre pressures have a large effect on the handling of your caravan Tyres that are under the recommended pressure for the caravans actual weight can cause a dangero...

Page 24: ...ur Caravan Electric Roof The roof can be raised or lowered using the rocker switch beside the door or the remote control supplied Finding a Suitable Spot When choosing a spot to set up your caravan start with a flat area with no overhanging trees Birds and bats occupying trees can defecate leaving droppings on your caravan that can damage paint and leaves and sap can also stain the coating Ensure ...

Page 25: ...r sole boards under the stabiliser feet Operating the Jockey Wheel The rated load capacity of a jockey wheel is achieved when the jockey wheel is retracted to its lowest position When moving the trailer on the jockey wheel always lower it as far as possible but still allowing the wheel to swivel as you steer the trailer Stabiliser Legs Stabiliser legs are installed to stabilise the caravan or camp...

Page 26: ... weather conditions and should be packed away in high winds During rain one side must be lowered to prevent water pooling which can damage the awning When set up as an annex the awning has a higher tolerance to wind however should still be packed up prior to strong winds and heavy storm conditions During rain the awning should be lowered on one side as illustrated below To use guy ropes with your ...

Page 27: ...place when extended To put kitchen away again press down the blue tabs and push back into place Always install the support leg when the kitchen is extended per diagram 2 Diag 2 To connect the gas plug the hose into the gas bayonet as per the diagram below Caution CAUTION Use of the slide out kitchen cooktop without the annex or awning may adversely affect the safety and operation of the appliance ...

Page 28: ...indicate battery voltage when idle or charge voltage when charging Amp meter will show current being used not charge current Main Circuit Breaker The main 12v circuit breaker is located beneath the dinette seat beside the Projecta battery charger This 200A breaker is a resettable type ...

Page 29: ... outlet is unavailable you will need a conversion box that will step up from 10A to 15A with a safety switch Never leave power leads coiled when in use lay the lead out back and forward in a manner that won t be a trip hazard or risk damage to the lead RCD Safety Switch The mains power safety switch is located just above the entry door on the overhead cupboard In the event of a short this switch w...

Page 30: ...ystem to minimise the lash effect of the commercial suspension and distance from the rear axle to the tow point Truck suspension can be harsh particularly in off road conditions The long distance between the axle centre and the point of attachment can be quite long further exacerbating the effect putting stress on components Using a shock absorbing hitch will reduce the effect considerably ...

Page 31: ...0 494 494 IContents 31 How to Hitch your coupling Here is a short guide on how to safely use your coupling to couple and uncouple the trailer from the towing vehicle Make sure the handbrake is applied prior to coupling and uncoupling ...

Page 32: ... onto the groove of the bump cover and then pushing it in a downward motion until the dust cover is secure there should be a slight click when it has been assembled correctly Test if the dust cover is connected to the bump cover by applying a slight upward force to the dust cover it shouldn t separate This procedure should be applied if you are uncoupling or coupling up ...

Page 33: ...nism back 2 When the locking mechanism 2 is all the way back release the button 1 locking the plate in place STEP 2 Offer up the tow pin to the coupling making sure the tow pin cover is removed and there is no visible debris on it Locking plate should be in unlocked position as shown Lower the coupling onto the tow pin ...

Page 34: ...low Press the button 1 to release the locking mechanism there will be an audible locking noise at which point the mechanism will return to the initial position as shown in step 1 Verify the pin is correctly through the mechanism and assemble the cap If the cap will not fit check the locking mechanism is in the correct locked orientation Detail view of pin through locking mechanism ...

Page 35: ...g STEP 1 Push down the button 1 and push the locking mechanism back 2 When the locking mechanism is all the way back release the button while holding the mechanism to ensure it does not spring back to the locked position STEP 2 Lift the coupling up off the tow pin ...

Page 36: ... Breakaway Switch Lanyard Connection DO NOT CONNECT THE BREAKAWAY LANYARD TO THE SAME POINT AS THE SAFETY CHAIN SHACKLES DO NOT USE THE BREAKAWAY AS AN ALTERNATIVE TO THE HANDBRAKE AND DO NOT REMOVE THE PIN AS AN ALTERNATIVE SECURITY MEASURE REMOVING THE PIN WILL RAPIDLY DISCHARGE THE BATTERIES IT IS A MANDATORY REQUIREMENT THAT THE BREAKAWAY BATTERY SOURCE BE CHARGED DURING TOWING NSW REQUIRES A ...

Page 37: ...event them dragging on the road but not too tight as to restrict the articulation of the vehicle and trailer combination Connecting the Electrics When connecting ensure the electric cables to your tow vehicle cannot drag on the road or foul the coupling If necessary use zip ties or like keep them neat and safe from damage Ensure the Electronic Stability Control System is awake and in normal mode ...

Page 38: ...The red light on the monitor is off check whether the car charger 12V accessory socket is plugged in and has power The red light on the monitor is on but there is no video image 1 check if the power cord of the camera is properly connected 2 check the monitor is paired to the camera a Power on the monitor and camera b Press the M key for 3 seconds to enter pairing mode The display will show pairin...

Page 39: ... by retracting or securing with guy ropes and pegs Ensure your caravan is not parked in ground that will become boggy and prevent exiting the camp area Lower annex corner poles to create a pitch steep enough to allow all water on roof to run freely off the canvas Do not allow water to pool Close all external doors and hatches to prevent water ingress and wind damage Packing Down Your Caravan When ...

Page 40: ... up If moisture is found allow to thoroughly dry before closing your camper Store 1 or 2 moisture absorbing packs dehumidifier packs in the caravan to draw away any residual water vapour If packing up with damp or humid conditions open and dry out the caravan at the first opportunity when returning home Exterior Ensure all seals on the caravan have proper compression at 30 50 are free of dirt and ...

Page 41: ... cap is securely connected to the bump cover This is done by locating the rear lip on the dust cap onto the groove of the bump cover and then pushing it in a downward motion until the dust cover is secure there should be a slight click when it has been assembled correctly Test if the dust cover is connected to the bump cover by applying a slight upward force to the dust cover it shouldn t separate...

Page 42: ...rs that contain ammonia or solvents Internal Finishes Laminates and internal wall surfaces should be cleaned with a damp soft cloth For stubborn marks use a mild detergent based cleaner Do not use cleaners that contain ammonia or caustics Ensuite Finishes Never use harsh detergents or bleach based products on the toilet or sealants in the ensuite Use of such products will damage the seals and seal...

Page 43: ...dhesion has failed it should be repaired immediately Solar Panels Accumulated dirt and soiling can affect the performance of the solar panels Panels should be cleaned as necessary to prevent this Sealants around solar panel mounts should be checked annually to ensure they are in good condition Caravan Body Maintenance Locks and Latches Locks need regular maintenance to ensure they operate correctl...

Page 44: ... com au IPh 1300 494 494 IContents 44 Winegard Sensar III Antenna optional Extra Where fitted as an option the mechanism for your Winegard antenna should be lubricated according to the manufacturers specified schedule ...

Page 45: ...www marketdirect com au IPh 1300 494 494 IContents 45 ...

Page 46: ...mechanism requires maintenance as per the maintenance schedule Yellow arrows indicate light lubrication with lanolin based lubricant Every 6 months Red arrow indicates protecting the spring with a lanolin based lubricant Every 12 months Roof Skirt Elastic Cord The elastic cord surrounding the PVC roof skirt is placed to ensure the skirt pulls inward when lowering the roof This is an important func...

Page 47: ...pression Rubber Seals Rubber seals are critical in reducing or eliminating dust and water ingress Damaged or worn seals should be replaced immediately Seals that are overly compressed will stay flattened and be less effective See maintenance schedule Sealants Regular checking of sealants will help avoid any likelihood of water ingress on your caravan Off road use can cause mechanical damage to sea...

Page 48: ...km under normal use and 2500km for harsh off road conditions During travel they should be inspected daily to ensure they have not rotated or become damaged Correct torque is 190Nm CAUTION Hand Brake Parking brakes are mechanically operated by cable means The cable attachment occurs outside of the brake backing plate Cable force applied to the parking lever creates a torque through the pivot pin an...

Page 49: ...sired adjustment achieved 3 Re tighten locknut A For extended adjustment or to balance left and right cables 1 Choose the side you want to adjust and undo locknut B 2 Turn locknut C behind mounting bracket clockwise in the direction of the handbrake lever while loosening locknut B to tighten the cable and apply more handbrake 3 Turn locknut B clockwise towards the backing plate while loosening loc...

Page 50: ...es as well as in the skill of the individual doing the work will determine outcomes This manual cannot possibly anticipate all such variations nor provide advice or cautions as to each Accordingly anyone who departs from the instructions provided in this manual must first establish that they neither compromise their personal safety nor the vehicle integrity by their choice of methods tools or part...

Page 51: ...s important to replace both shoes on each brake and both brakes of the same axle This is necessary to retain the balance of your brakes Be sure to replace your shoes only with genuine MDC parts available from our outlets Corrosion Prevention It s important to take steps to prevent corrosion of parts on your trailer to extend the service life Many fittings are high tensile and therefor zinc plated ...

Page 52: ...evel to suit the conditions you are experiencing and the loaded weight of your caravan WARNING When returning to the highway or when increasing speed you must reinflate the tyres to correct highway pressures Failure to reinflate can cause severe handling problems resulting in injury or death Suspension Your camper is fitted with quality independent trailing arm suspension with dual shock absorbers...

Page 53: ...rigger wire for the ECU to detect the charge requirement of the RV battery Lithium Battery System Your 15 Year Anniversary Edition RV is fitted with a 200Ah Lithium Iron Phosphate LiFePO4 battery system replacing the traditional AGM type battery systems The factory fitted charging systems are specifically designed to allow efficient charging suited to the extreme power demands of the larger batter...

Page 54: ... is equipped with an internal battery management system BMS to protect the battery from conditions such as overcharge over discharge and short circuits In the event the internal BMS is triggered e g the battery goes flat the 12V system will shut down for a short period and the PROJECTA display may show no voltage To reset and recharge the battery follow these steps A VOLTAGE DISPLAYED ON PROJECTA ...

Page 55: ...www marketdirect com au IPh 1300 494 494 IContents 55 12 Volt Main Circuit Diagram ...

Page 56: ...www marketdirect com au IPh 1300 494 494 IContents 56 12 Volt Switch Circuit ...

Page 57: ...y not be supplied with power via an external contactor such as a timer nor may it be connected to a power circuit that is regularly switched on or off via a device Water may drip from the discharge pipe of the P T safety valve and this pipe must be left open to the atmosphere The P T safety valve is to be operated regularly to remove lime deposits and to ensure that it is not blocked Any discharge...

Page 58: ...nt of fumes and a slight smell may be noticed for a short while Always observe the operating instructions prior to starting The vehicle owner is responsible for correct operation of the appliance Before using the product for the first time it is essential to flush the entire water supply through with clean warm water Always mount the cowl cap when the water heater is not being operated Drain the w...

Page 59: ...nd or tampering with the P T safety valve Do not actuate the P T safety valve as long as the appliance is still hot Do not place a plug or reducing coupling in the discharge pipe Fig 2a 4b of the P T safety valve Do not operate the water heater without a functioning P T safety valve this could cause an explosion The P T safety valve 4 is a safety component and must not be removed for any reason ot...

Page 60: ...owl is positioned close to an opening window or hatch in particular directly under it the window must remain closed when the water heater is in use see warning plate Removing The Cowl Cover Grab the handle of the cowl cover Press the palm against the lid Fig 3a 1 while pulling the lid off the cowl Fig 3a 2 Select Water Heater Mode Use the control panel to select the water heater mode a Red indicat...

Page 61: ...again Maintenance Do not modify this appliance Servicing should only be carried out by authorised personnel Only original Truma parts may be used for maintenance and repair work Please contact the Service Australia for service and repairs Decalcification The Truma UltraRapid must be descaled on a regular basis at least twice a year We recommend the use of suitable normal commercial products for th...

Page 62: ...hts up Excess temperature thermostat has responded Check water level refill if required close drain valve To unlock switch off the appliance wait 5 minutes and switch on again Water Supply Symptom Cause Remedy Water drips from the P T safety valve Water pressure to high Lime or dirt under the P T safety valve seat Check water pressure max 400 kPa use a pressure reducer when connected to central wa...

Page 63: ...er continuously until the tap is turned off and pressure restored Should the pumps activate while the taps is turned off this could indicate a leak and require investigation and rectification Selecting Fresh Water Tank Beneath the water pump location on the outside of the caravan you will find the selector valves to choose which water tank feeds the water pump ...

Page 64: ...appliances and supply must be turned off at the isolation valve when towing Always turn off your gas bottle before towing your caravan Never use gas appliances without adequate ventilation and always remove any gas flue and ventilation covers before use Do not place items near or on any gas flue or exhaust as this may result in a fire or malfunction causing serious injury or death Always keep a mi...

Page 65: ...anufacturer Thetford The recommended product for the waste holding tank on Thetford toilet systems is Aqua Kem Blue or Aqua Kem Green Cassette Tank Cleaner is the recommended product for this application Flush Water Tank Only suitable for MDC models that have a toilet flush tank Do not add to main water tanks Thetford recommend Aqua Rinse Grey Water Tank Freshener ...

Page 66: ...ure intake and output vents are always clear and free of obstruction Always allow the heater unit to cool under ventilation mode before turning off unit Never use the diesel heater in a confined area e g Garage shed workshop non ventilated area Consider the comfort of nearby campers and the effect of exhaust fumes Danger Risks of injury and burns The motor unit and exhaust operate at high temperat...

Page 67: ...l pump is around 65 seconds Temperature Control When the combustor is ignited and running you can turn the control knob according to the arc mark around the control switch 1 to control the temperature Ventilation mode You can only enter the ventilation mode when you press the ventilation mode key to start the heater The ventilation indicating light turns green after pressing ventilation button Hea...

Page 68: ... time of combustion 3 Power voltage out of specified range 4 Combustion chamber temperature too high during self check period 6 Broken circuit or short circuit of temperature sensor 7 Broken circuit or short circuit of fuel pump 8 Broken circuit short circuit or rotation clogging of fan motor 9 Broken circuit or short circuit of glow plug 10 Ambient temperature over high before starting or furnace...

Page 69: ...r and faster See below images Wheel Chocks Wheel chocks are an important safety device when leaving your trailer parked on even the slightest incline On level ground it is recommended to chock both sides of the wheel On a hill you should chock the wheels on the downhill side ensuring the chocks Covers Hard floor campers and caravans will benefit greatly from a storage cover Perishable fittings suc...

Page 70: ...h 1300 494 494 IContents 70 Stone Protection There are proprietary devices available that assist in protecting your trailer from stones thrown up by the tow vehicle Rock Tamer and Stone Stomper are two of the most commonly used ...

Page 71: ...r is plugged in and power point is turned on Not charging from solar Tripped solar panel circuit breaker s Check CB6 CB7 near batteries if black pin is protruding from end of breaker push back in to reset Diagram E1 Tripped DC to DC breaker Check CB4 Diagram E1 Not charging from vehicle DC to DC trigger wire not connected See trailer plug wiring in this manual Tripped circuit breaker Check CB5 and...

Page 72: ...www marketdirect com au IPh 1300 494 494 IContents 72 Diagram E1 ...

Page 73: ...water tank and use mains pressure to pressurize tank Water tank is empty Fill water tank Kinked hose Check hoses ensuring none are fouled Damaged worn pump diaphragm Repair or replace pump Gas Problem Possible Cause Remedy Cooker not igniting Gas bottle empty Fill gas bottle Gas bottle not turned on Turn on valve on gas bottle Gas hose on cooker not connected Check bayonet is securely connected in...

Page 74: ... Correct Controller setting Poor Brake adjustment Adjust Brakes Glazed brake Linings Re burnish or replace linings Overloaded trailer Correct loading Check at weighbridge Brakes Locking Poor Synchronising with controller Adjust controller Poor Adjustment Adjust brakes as per instructions Faulty controller Test and rectify or replace Loose bent or broken components Inspect and replace components Ou...

Page 75: ...iler to soften the effect and extend the contact patch of the tyre on the road Bulldust This phenomenon is common on outback roads Fine dust can settle in large holes obscuring them from unsuspecting drivers It is important to reduce speed in these conditions and drive carefully to avoid the possibility of damage or an accident Sand When driving on sand it is important to lower tyre pressures on b...

Page 76: ...lways check conditions and availability of fuel before setting out to remote areas Shire Councils There are many resources available for planning your trip away Every state has a tourism website as so regional councils which will give you extensive information on camping sites things to do and see events happening in the area and contact information for booking sites or activities National Parks E...

Page 77: ...ions misuse abuse incorrect assembly improper or irregular maintenance or accident or collision Without limiting the generality of this clause some examples of circumstances that may cause damage not covered by warranty include Failing to have your caravan or camper serviced at the frequency indicated in the manual for that product or to perform regular basic maintenance as indicated in the manual...

Page 78: ... offer for sale items marked as factory seconds ex demonstration or damaged This Warranty does not apply to any goods sold under these markings b If other warranties apply to goods sold while marked as factory seconds ex demonstration or damaged then those warranties will apply the standard for a product with those markings which will be a lower standard than that for a product sold as new If you ...

Page 79: ... kind of information which we consider to be relevant to the decision which may involve questions about the use of the products photographs of the products or about the maintenance history of the products If you fail neglect or refuse to provide us with information which we reasonably require to process your claim we may reject the claim on the basis of that lack of information that basis even if ...

Page 80: ...ct com au IPh 1300 494 494 IContents 80 Travel Record Your caravan service record booklet and logbook will help you keep track of kilometres travels and service records Trip Name Date Km Start Km Finish Cumulative Km ...

Page 81: ...www marketdirect com au IPh 1300 494 494 IContents 81 Trip Name Date Km Start Km Finish Cumulative Km ...

Page 82: ...r bearings 25520 Bearing Seal 55 x 85 x 12mm 50 x 50mm square Poly Orange Bush YJJJ016 Steel Bush Insert 30 x 114mm YZCN002 Adjuster Cam YDS030 LHS Backing plate Assemble with pads DM00025 RHS Backing Plate Assembly With Pads MJFCX003 Crown Nut M38 LGPJ002 14mm Wheel Stud YHJL110 14mm Wheel Nut YZCQ029 UNF Wheel Stud YZCQ009 1 2 UNF Wheel Nut YZCQ007 Grease Nipple 6mm ...

Page 83: ...www marketdirect com au IPh 1300 494 494 IContents 83 Hub Assembly ...

Page 84: ...www marketdirect com au IPh 1300 494 494 IContents 84 Trailing Arm Bushes ...

Page 85: ...ose fittings Seals Latches Check all seals on doors and hatches compress 30 50 All seals in serviceable condition and free of damage Suspension Grease bushes and check for play Check torque on suspension hanger bolts 190nm Check retaining chain shackles tight Service Centre Notes ________________________________________________________________________ ______________________________________________...

Page 86: ...ls and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all seals on doors and hatches compress 30 50 All seals in serviceable condition and free of damage Suspension Grease bushes and check for play Check torque on suspension hanger bolts 190nm Check retaining cha...

Page 87: ... Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lights are functioning Check plug pins have gap Check for corrosion Battery Check terminals and voltage at full charge Check batteries are secure in cradles Charging Check battery charger settings are correct Check DC to DC c...

Page 88: ...system with bacteria killing tank cleaner and flush Grey Water Tank Treat with tank cleaner and flush Drain Fittings Check all metal drain fittings for corrosion Water System Inspect for leaks Turn on pump and ensure it doesn t start due to loss of pressure Service Centre Notes ________________________________________________________________________ ________________________________________________...

Page 89: ... and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all seals on doors and hatches compress 30 50 All seals in serviceable condition and free of damage Suspension Grease bushes and check for play Check torque on suspension hanger bolts 190nm Check retaining chain...

Page 90: ... Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lights are functioning Check plug pins have gap Check for corrosion Battery Check terminals and voltage at full charge Check batteries are secure in cradles Charging Check battery charger settings are correct Check DC to DC c...

Page 91: ...system with bacteria killing tank cleaner and flush Grey Water Tank Treat with tank cleaner and flush Drain Fittings Check all metal drain fittings for corrosion Water System Inspect for leaks Turn on pump and ensure it doesn t start due to loss of pressure Service Centre Notes ________________________________________________________________________ ________________________________________________...

Page 92: ... and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all seals on doors and hatches compress 30 50 All seals in serviceable condition and free of damage Suspension Grease bushes and check for play Check torque on suspension hanger bolts 190nm Check retaining chain...

Page 93: ... Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lights are functioning Check plug pins have gap Check for corrosion Battery Check terminals and voltage at full charge Check batteries are secure in cradles Charging Check battery charger settings are correct Check DC to DC c...

Page 94: ...system with bacteria killing tank cleaner and flush Grey Water Tank Treat with tank cleaner and flush Drain Fittings Check all metal drain fittings for corrosion Water System Inspect for leaks Turn on pump and ensure it doesn t start due to loss of pressure Service Centre Notes ________________________________________________________________________ ________________________________________________...

Page 95: ... and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all seals on doors and hatches compress 30 50 All seals in serviceable condition and free of damage Suspension Grease bushes and check for play Check torque on suspension hanger bolts 190nm Check retaining chain...

Page 96: ... Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lights are functioning Check plug pins have gap Check for corrosion Battery Check terminals and voltage at full charge Check batteries are secure in cradles Charging Check battery charger settings are correct Check DC to DC c...

Page 97: ...system with bacteria killing tank cleaner and flush Grey Water Tank Treat with tank cleaner and flush Drain Fittings Check all metal drain fittings for corrosion Water System Inspect for leaks Turn on pump and ensure it doesn t start due to loss of pressure Service Centre Notes ________________________________________________________________________ ________________________________________________...

Page 98: ... and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all seals on doors and hatches compress 30 50 All seals in serviceable condition and free of damage Suspension Grease bushes and check for play Check torque on suspension hanger bolts 190nm Check retaining chain...

Page 99: ... Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lights are functioning Check plug pins have gap Check for corrosion Battery Check terminals and voltage at full charge Check batteries are secure in cradles Charging Check battery charger settings are correct Check DC to DC c...

Page 100: ... system with bacteria killing tank cleaner and flush Grey Water Tank Treat with tank cleaner and flush Drain Fittings Check all metal drain fittings for corrosion Water System Inspect for leaks Turn on pump and ensure it doesn t start due to loss of pressure Service Centre Notes ________________________________________________________________________ _______________________________________________...

Page 101: ... and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all seals on doors and hatches compress 30 50 All seals in serviceable condition and free of damage Suspension Grease bushes and check for play Check torque on suspension hanger bolts 190nm Check retaining chain...

Page 102: ...s Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lights are functioning Check plug pins have gap Check for corrosion Battery Check terminals and voltage at full charge Check batteries are secure in cradles Charging Check battery charger settings are correct Check DC to DC ...

Page 103: ... system with bacteria killing tank cleaner and flush Grey Water Tank Treat with tank cleaner and flush Drain Fittings Check all metal drain fittings for corrosion Water System Inspect for leaks Turn on pump and ensure it doesn t start due to loss of pressure Service Centre Notes ________________________________________________________________________ _______________________________________________...

Page 104: ... and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all seals on doors and hatches compress 30 50 All seals in serviceable condition and free of damage Suspension Grease bushes and check for play Check torque on suspension hanger bolts 190nm Check retaining chain...

Page 105: ...s alloy rims 200Nm 14mm studs steel rims Tyres Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lights are functioning Check plug pins have gap Check for corrosion Battery Check terminals and voltage at full charge Check batteries are secure in cradles Charging Check battery...

Page 106: ...er service Water Tanks Treat tanks and entire system with bacteria killing tank cleaner and flush Grey Water Tank Treat with tank cleaner and flush Drain Fittings Check all metal drain fittings for corrosion Water System Inspect for leaks Turn on pump and ensure it doesn t start due to loss of pressure Service Centre Notes ________________________________________________________________________ __...

Page 107: ...rockhampton statewidebearings com au Townsville Unit 2 502 Woolcock Street Garbutt QLD 4814 Ph 07 4758 8855 Email townsville statewidebearings com au Beresfield 11 Yilen Close Beresfield NSW 2322 Ph 02 4041 6444 Email beresfield statewidebearings com au Smithfield Unit 4 8 Cooper Street Smithfield NSW 2164 Ph 02 9616 0000 Email smithfield statewidebearings com au Wollongong Unit 4 222 Berkeley Roa...

Page 108: ...s com au Wingfield Grand Jct Rd South Rd Wingfield SA 5013 Ph 08 8260 6299 Email wingfield statewidebearings com au Dandenong South 84 Greens Road Dandenong South VIC 3175 Ph 03 8710 9777 Email dandenong statewidebearings com au Somerton 15 17 Somerton Road Somerton VIC 3061 Ph 03 9308 0055 Email somerton statewidebearings com au Traralgon Unit 7 4 14 Rocla Road Traralgon VIC 3844 Ph 03 5172 3000 ...

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