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McQuay IM 777-4

29

Service and Maintenance

3

Dirt and lint can clog the condensate drain, especially 
with dirty filters. Inspect twice a year to help avoid 
overflow.

Winterizing Water Coils

Coils can freeze due to air stratification or failure of outdoor 
air dampers and/or preheat controls. Do not depend on routine 
draining of water cooling coils for winter shutdown as 
insurance against freeze-up. Severe coil damage can result. 
Drain all coils as thoroughly as possible and then treat in the 
following manner.

Fill each coil independently with an antifreeze solution 
using a small circulating pump and again thoroughly drain.

Check freezing point of antifreeze before proceeding to next 
coil. Due to a small amount of water always remaining in 
each coil, there is a diluting effect. The small amount of 
antifreeze solution remaining in the coil must always be 
concentrated enough to prevent freeze-up.

Note: 

Carefully read instructions for mixing antifreeze solution 

used. Some products have a higher freezing point in 

their natural state when mixed with water. 

McQuay 

International is not responsible for the freezing of 

coils.

   

Removing and Replacing 
Components

See 

Access Doors and Panels‚ page 7

 for instructions on 

removing panels and opening fan access doors to remove or 
replace components.

Removing the Fan Section 

The fan shaft, motor, and any drive components can be 
removed and replaced through the access door opening. If 
required, the side panel can be removed for additional access.

If fan replacement is required, the entire fan assembly can be 
pulled out the side of the cabinet. The fan assembly includes 
the fan housing, the bearing support, and the fan base.

Removing the Fan Assembly

1

Remove the side panels and any intermediate supports 

(follow instructions for side panel removal).

2

Once the panels and any intermediate supports are 
removed, disconnect the neoprene bulk head seal that is 
attached to the fan discharge.

3

Remove the four discharge angles that hold the neoprene 
canvas in place around the discharge opening.

4

Disconnect the fan sled from each of the corner mounts 
and pull the entire assembly out the side of the unit.

5

After the fan sled is out, loosen the fan bearings and pull 
out the shaft.

6

Disconnect the fan housing from the fan sled, and 
bearing support by removing the attaching bolts.

7

Replace the new fan, reconnect the shaft and bearings 
and put the fan assembly in the cabinet.

8

Replace panels and fasteners.

Removing and Replacing the Coil

Removing Single Coils

Note: 

Single coils are bolted to the unit on the connection end. 

The connection end is held in place with a clamp.

1

Disconnect all piping and remove the brass plugs for the 

vents and drains located in the connections. 

2

Remove all screws and remove the access panel.

3

Remove the screws holding the coil in place.

4

Lift and pull the coil out the side.

Installing Single Coils

1

Slide the coil through the opening in the coil section onto 

the bottom coil rests.

2

To prevent any air bypass around the coil, place coils up 
against the coil bulkheads. See

 

Single Coil Top 

Installation/Removal‚ page 30

.

3

Once the coil is in place, fasten the coil to the section. 

4

Caulk the seams between the coil casings and bulkheads

5

If this is an additional coil being installed and not a 
replacement, locate the coil supply and return 
connections dimensionally. Carefully drill holes in the 
end panels of the unit.

6

Remove the brass plugs for the vents and drains on the 
connections.

7

Slip the panel over the connections. 

8

Replace the brass plugs and panel fasteners.

WARNING

Mold can cause personal injury.

 Clean drain pan regularly so 

mold does not develop.

AVERTISSEMENT

La moisissure présente un danger respiratoire.

 Pour éviter 

la moisissure, nettoyer régulièrement le bassin de drainage.

WARNING

Before removing any component, lock out and tag out all 
power to the unit.

 Fans and belts can cause severe personal 

injury or death.

AVERTISSEMENT

Avant d’enlever toute composante, couper et indiquer que 
l’alimentation électrique à l’unité est coupée.

 Les 

ventilateurs et les courroies peuvent entraîner des blessures 
personelles graves ou même la mort.

Summary of Contents for Skyline OAC 003

Page 1: ...Installation and Maintenance Manual IM 777 4 Skyline Air Handler Group Applied Air Systems Part Number IM 777 Date May 2009 2009 McQuay International Models OAC OAH 003G 090G...

Page 2: ...Water Heating Coils 13 Drain Pan Traps 13 Internal Isolation Assembly Adjustment 14 Electrical Installation 16 Wiring 16 Operation Guidelines 17 Startup Checks 17 Before Starting the Unit 17 Fan Wheel...

Page 3: ...ion to verify this has not happened Note Screws bolts etc for assembling sections are supplied in a bag attached to each section All necessary gasketing is applied in the factory for section to sectio...

Page 4: ...be lifted using the 2 diameter lifting holes located in the corners of each shipping section To prevent damage to the unit cabinetry use spreader bars Position spreader bars to prevent cables from ru...

Page 5: ...ils together first using the 3 8 16 5 bolts located in the splice kit provided with the unit Figure 7 a To fasten two shipping sections together four bolts are needed two on each side of the unit The...

Page 6: ...channels when the unit sections are joined Touch up any places where gaps are noted 2 After sections are seated tightly together slip the splice cap over the top panel flanges Bend the ends of the sp...

Page 7: ...ost section types and are provided based on customer request Fan Section Doors Note Opening fan section doors requires using a 1 2 socket wrench which satisfies ANSI standards and other codes that req...

Page 8: ...can occur If larger heavier components require mounting on unit panels use through bolts with flat washers through both outer and inner panels To maintain panel integrity seal both ends with an indus...

Page 9: ...e location of these actuators due to the number of options and arrangements available and the variety of specific applications Typically actuators are mounted inside the cabinet Provide proper support...

Page 10: ...stallation information in ASHRAE handbooks Observe all local codes and industry standards Do not apply undue stress at the connection to coil headers always use a backup pipe wrench Support pipework i...

Page 11: ...bucket traps Use thermostatic traps only for air venting Use bucket traps for on off control only Locate traps at least 12 inches below the coil return connection Multiple coil installation individual...

Page 12: ...Return main 12 min Vacuum breaker 1 2 check valve Steam main Return main 12 min Full size of return conn Check Valve Strainer Gate Valve Control valve modulating two position Float and thermostatic tr...

Page 13: ...ain pan trap to allow condensate to drain freely On both blow through and draw through units the trap depth and the distance between the trap outlet and the drain pan outlet must be twice the static p...

Page 14: ...ghten the cap screw when adjustments are completed For models 040 through 090 the isolators should be at equal For models 040 through 090 the isolators should be at equal height during fan operation 6...

Page 15: ...s i t i o n n u m b e r s D i m H S p r i n g h e i g h t a d j u s t m e n t s c r e w S p r i n g h e i g h t a d j u s t m e n t s c r e w S h i p p i n g h o l d d o w n s c r e w S h i p p i n g...

Page 16: ...agout procedures to ensure that power can not be energized For variable frequency drives or other energy storing components that have been furnished and mounted by either McQuay or by others refer to...

Page 17: ...perty damage personal injury or death Wire fan power supply and ground motor frame in accordance with local electric codes AVERTISSEMENT Risques d incendie et d lectrocution pouvant causer des dommage...

Page 18: ...C by loosening wheel hub setscrews shifting wheel s axially as needed and retightening setscrews Figure 28 Wheel to Inlet Funnel Relationship Plenum Fans Table 3 Wheel to Inlet Funnel Relationship Ai...

Page 19: ...10 5 1 45 3 8 19 0 2 63 7 16 29 0 4 01 1 2 42 0 5 81 5 8 92 0 12 72 Table 6 Wheel to Inlet Funnel Relationship Inline Fans Table 8 Unit Sizes 003 to 035 Fan operating limits Forward curved housed Dia...

Page 20: ...00 AF24 50 AF22 25 AF20 00 AF38 50 AF33 00 AF30 00 500 600 700 800 2000 1000 1500 1500 2000 3000 2500 Torque in lb Table 10 Operating Limits Plenum Fans Fan operating limits Plenum fans Diameter 13 5...

Page 21: ...t or debris on wheel blades b Loose set screws in wheel hub or bearing to shaft c Wheel distorted from overspeed 2 Bent shaft 3 Drive faulty a Variable pitch sheaves Axial and radial runout of flanges...

Page 22: ...F safe operating temperature See below for specific recommended lubricants Table 13 Recommended Lubricants and Amounts for Fan Motor Bearings Mfr Grease NEMA Size Amount to Add oz Texaco Polystar or P...

Page 23: ...ning the belt tension and increasing or decreasing the pitch diameter of the sheave by half or full turns as required Readjust belt tension before starting drive 6 To provide the same pitch diameter a...

Page 24: ...D and capscrews E 9 Put on belts and adjust belt tension Do not force belts over grooves See Fan Drive Belt page 26 10 Before starting the drive ensure that all keys are in place and all setscrews an...

Page 25: ...the following a Do not open B sheaves more than 4 3 4 turns for the A belts or 6 turns for the B belts b Do not open C sheaves more than 9 1 2 turns c Do not open 5V sheaves more than 6 turns d Do not...

Page 26: ...2 Place belt tension checker squarely on one belt at the center of the belt span Apply force to the checker perpendicular to the belt span until the belt deflection equals belt span distance divided...

Page 27: ...endre que le ventilateur soit compl tement arr t avant d entrer dans l unit Utiliser seulement des quipements approuv pour joindre les bancs de filtres ne pas mettre soit sur les cadres des filtres ou...

Page 28: ...conditioning unit may have some moisture Algae etc can grow due to airborne spores and bacteria Periodic cleaning is necessary to prevent this buildup from plugging the drain and causing the drain pa...

Page 29: ...s that hold the neoprene canvas in place around the discharge opening 4 Disconnect the fan sled from each of the corner mounts and pull the entire assembly out the side of the unit 5 After the fan sle...

Page 30: ...il to the section 4 Caulk the mounting surface of the steel plate and install the plate on the coils 5 Caulk the mounting surface of the drain trough and install the drain trough on the coils 6 Caulk...

Page 31: ...s refer to the model number and serial number of the unit stamped on the serial plate attached to the unit If replacement parts are required mention the date of installation of the unit and date of fa...

Page 32: ...returned material Enter the required information to expedite handling and prompt issuance of credits All parts must be returned to the appropriate McQuay facility designated on the Return Goods tag Tr...

Page 33: ...ed all setscrews on pulleys bearings and fans Yes No N A D Have the hold down bolts been backed off on spring mounted fan isolators Yes No N A E With power off do fans turn freely by hand Yes No N A F...

Page 34: ...I HEAT RECOVERY A Heat wheel rotates freely Yes No N A B Heat wheel VFD operates properly Yes No N A C Heat wheel VFD model _____________________ serial _____________________ N A D Check for air bypas...

Page 35: ...binet have any air leakage Yes No N A Location on unit ___________________________________________________________________________ 5 Were there any refrigerant leaks Yes No N A Shipping Workmanship De...

Page 36: ...on training or call 540 248 9646 and ask for the Training Department Warranty All McQuay equipment is sold pursuant to its standard terms and conditions of sale including Limited Product Warranty Con...

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