MCM Electronics 5203 Reference Manual Download Page 6

 

                                                                     

                                                      

                                                       
                                                              

DC CURRENT MEASUREMENTS USING EXTERNAL SHUNT 

An  external  shunt  (not supplied) 

is required. MCM’s .001 ohm LC shunt (5803) used in conjunction with 

the  20mV  range  yields  a  range  of  0-20A  DC.  This  compact  shunt  has  convenient  banana  plug  potential 
terminals which plug into the common (-) and (+) 20mV terminals. Other external shunts can also be used. 
However  they  would  require  a  pair  of  test  leads  to  be  connected  between  the  common  (-)  and  center  (+) 
meter terminals and the potential of the shunt. Depending on the particular shunt, the 20mv or 200mv range 
would be employed. 

 

RESITANCE MEASURMETS 

Any resistance less than 200 ohms can be measured. The only precaution is to make sure that there is no 

pre-existing voltage in the circuit being measured. If there is a pre-existing voltage, a noticeable error will be 
produced.  If  the  voltage  is  high  enough,  damage  to  the  meter  is  likely.  Always  check  for  existing  voltage 
before measuring resistance. 

The resistance range is very useful for checking resistance and continuity of test leads, test station wiring, 

bond connections, etc. if the circuit is open (non-continuous), or if resistance exceeds 200 ohms, the display 
will show “1” followed by  blank digits. To measure resistance, place range switch in “200 ohms” position, 
connect  test  leads  to  common  (-

)  and  (+)  center  banana  jack  terminals,  turn  function  switch  to  “ohms” 

position. 

 

AC POTENTIAL MEASUREMENTS 

            

The use of the 600V AC rage will enable you to check  line voltage of AC power source, to check AC output Voltage of 

rectifier  transformers,  to  check  for  hazardous  induced  voltages  on  structures  near  power  lines,  and  to  measure 
structure-to-soil AC potentials which may have an effect on corrosion behavior of concentric copper neutrals of buried 
cable. 

To measure AC voltage, turn the range switch to “600V AC”, turn function switch to AC position, then connect the test 
leads to the (-) left and (+) center input terminals of the meter. 

               The input resistance selector switch is functional on the 600V AC range and can be used to detect and eliminate errors 

caused by high resistance in the external circuit (

see “use of Input Resistance Selector Switch”). 

               The  voltage  source,  if  over  500V,  should  not  be  energized  at  the  time  test  leads  are  being  connected.  Do  not  touch 

bare  parts  of  the  banana  plugs  or  test  clips  when  measuring  line  voltages.  Make  sure  that  the  test  leads  have  an 
adequate insulation rated 600V or more. 

The banana jack terminals on your meter are insulated from the panel, which in turn is an insulating material. 

When  measuring  structure-to-soil  AC  voltages,  contact  to  the  soil  may  be  with  any  metal  rod  or  a  copper  sulfate 
reference electrode can be employed. 

If  the  soil  is  very  dry,  frozen,  or  consists  of  mostly  gravel,  it  may  be  necessary  to  use  the  input  resistance  selector 
switch (right side) to check for and eliminate contact resistance errors. 

(See “Use of Input Sensitivity Switch”) 

Caution

: Always disconnect test leads from AC voltage source before turning either the range switch or function switch 

to another position. Failure to do so may result in damage to the meter. 

Summary of Contents for 5203

Page 1: ...1 MAN100 Model LC 4 5 PART 5203 Reference Manual ...

Page 2: ...t te en nt ti ia al ls s I IR R D Dr ro op ps s 0 01 1 m mV V r re es so ol lu ut ti io on n Interference Testing Cathodic Protection Tests Rectifier Trouble Shooting URD Cable Corrosion Tests Bridge Deck Corrosion Surveys Rebar Surface Potential Surveys Side Drain Measurements ...

Page 3: ... The Model LC 4 5 is specially designed for measuring potentials encountered in corrosion and cathodic protection testing These include structure to soil potentials structure to water potentials surface potentials surveys potential of rebars in concrete voltage gradients in soil or water structure potentials to anode potentials and output voltage of cathodic protection rectifiers and solar cell ar...

Page 4: ...accomplished by digging the electrode into the soil or by watering the soil at the point of the electrode contact Precaution It is essential that insulation on the test lead wire between the meter and the electrode be free of cracks or pinholes otherwise leakage errors may occur particularly in those locations where it is necessary to use the higher settings in order to obtain a reading Note Use o...

Page 5: ...increasingly important use for the push to hold button is for obtaining so called instant off readings of polarized potentials on a structure See Instant Off Potential Measurements INSTANT OFF DC POTENTIAL MEASURMENT The criterion for adequate cathodic protection involves the measurement of structure to soil potential immediately after cathodic protection is turned off This potential measurement i...

Page 6: ...k line voltage of AC power source to check AC output Voltage of rectifier transformers to check for hazardous induced voltages on structures near power lines and to measure structure to soil AC potentials which may have an effect on corrosion behavior of concentric copper neutrals of buried cable To measure AC voltage turn the range switch to 600V AC turn function switch to AC position then connec...

Page 7: ...uggests when to push the hold button to obtain the readings you desire Regardless of which of these methods you employ the digital meter has the advantage of requiring no interpretation of scales URD CABLE TESTS Underground Residential Distribution cable URD typically has bare copper concentric neutral wires There have been a large number of corrosion failures of these neutrals In most cases the a...

Page 8: ... at a convenient waist height Additional intermediate electrode extensions 16302 each30 long can be added to provide a greater distance between electrode and the meter The added length is desirable when measuring into manholes from the surface of the ground when measuring potentials in elevated water storage tanks when measuring potential around and under the hull of a ship or when measuring under...

Page 9: ...e reads differently when leads reversed o Circuit under test has voltage o Remove voltage supply from circuit No reading on 20mv range o Test lead on wrong terminal o Shift test lead from Volts Ohms to 20mV All readings are high o Operator neglected to heed Lo Bat display o Replace battery without delay Display changes very slowly o Meter too cold o Keep meter in warm place except when actually ta...

Page 10: ...rature 37 to 158 F 35 to 80 C Storage outside these temperatures limits may damage the display SERVICING Should any trouble be encountered with the LC 4 5 contact M C Miller Co for a RMA Return Material Authorization number and a note explaining the problem and a copy of a repair order if available If the meter is still within the one year warranty period and the trouble is the result of faulty ma...

Page 11: ...e of display no other digits A negative symbol will be displayed if a negative over range occurs Input Resistance 20mv range 1000 ohms All other DC ranges are switch selectable 10 25 50 100 200 mega ohms 600 VAC range 6 67 mega ohms minimum to 18 mega ohms maximum depending on input resistance switch position Operating Range 4 to 158 F 20 to 80 c Battery Qty 1 9V Alkaline recommended Battery Life ...

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