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McCulloch BHE 900, Owner'S Manual

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Summary of Contents for BHE 900

Page 1: ... 3 Fuel Mixing Fuel Fuel Mixture Table 3 3 3 OPERATING INSTRUCTIONS 4 Break in period 4 Engine Cover Removal 4 Throttle Cable Adjustment 4 Carburetor Adjustment 5 Automatic Stop Switch 6 MAINTENANCE 6 Spark Plug 6 Air Filter 6 Muffler 7 Compression Release DSP Valve 7 Drive Roller 7 Engine Removal 7 Engine Installation 9 Engine Cleaning 9 PREVENTIVE MAINTENANCE 9 Engine Storage 9 Removal From Stor...

Page 2: ...components for units previously shipped f l om the 501229_R4 factory McCULLOCH ITEM PART NO NUMBER 501235 1 501319 2 501317 3 501318 4 93942 5 501314 6 91810 7 501313 8 501316 9 501320 9 501344 9 501343 9 501358 10 501321 11 91804 12 501329 13 501327 14 501306 15 501325 16 501326 17 91805 18 501330 19 501332 20 501333 21 501328 22 501324 23 501305 24 501322 25 501331 26 501323 27 91819 28 501311 2...

Page 3: ...BHE900 2 25 Do not attach free end to any engine co111pOnent ...

Page 4: ... C case 74 501137 Rod OSP 120071 Washer Phenolic 2 75 501151 Valve DSP 501006 Ro r Clutch 1 501212 Sprf Clutch 2 501190 Kft C utch shoe l 501241j Washer Thrust 1 501367 K1t Dr1ve Roller I Dnlll 1 501363 Gasket Clutch shield 1 62060 Sell 011 1 501244 Bushing 1 501221 Bushing 1 76 501129 Actuator Asy DSP 77 501220 Gasket DSP 78 501066 Screw Crankpfn 79 501068 Crankpin 80 501248 Rod and Bearing Asy 8...

Page 5: ...omprmion _ DIP w M _ frlquenci established in this chart are based oa lflgiM operation on dry paved surfac a If the i nt is opemad in wet muddy or sendy arus should be more frequent R ommendtd for maintenance by an authorized McCutloch dHltr ENGINE SPECIFICATIONS Ewry As R14111ired 90 Hrs I I I Dllcription O cylinder twostrlkl imemll combustion isplarmm 49c c 3 cubicinchll Carburetor Float type fi...

Page 6: ...the engine or controls D Normal engine adjustments_ which are explained in the owner s manual s provided with the product i e carburetor E Any component not sold or manufactured by the warrantor NOTE Mufflers controls engine shrouds and fuel tank are AMF components anrl there fore are covered by the AMF warranty F Items or service that are normally required to main tain the product i e spark plugs...

Page 7: ...ughout this manual a number circled in black indicates the illustration which corresponds to the text where the number appears 2 12 Air Filter Box 13 Throttle Cable 14 Spark Plug Wire 15 Carburetor 16 Fuel Hose 17 CarburetorVent Line Keihin T K 18 Carburetor Vent Line Zama 19 Fuel Pump Pulse Line Keihin T K 20 Fuel Pump Fuel Hose Keihin T K 21 Fuel Pump Assembly Keihin T K 22 Drive Roller 23 Engin...

Page 8: ...ar eye protection Work in an open area Never lean the Moped against any object Be cer tain the muffler is properly installed Keep all parts of your body hands legs hair etc away from the flywheel area Do not allow any other persons especially children or animals close to a running engine Do not wear loose fitting clothing scarves long coats loose shirts etc while servicing a running engine FUEL AN...

Page 9: ...he seat 5 Pull the cover up and back in the same movement Be certain to replace the fuel tank cap after removing the cover 6 Disconnect the taillight wires 7 To replace the cover reverse this procedure THROTILE CABLE AOJUSTMUT When your AMF Moped was assembled the throttle cable was adjusted for the best starting and running performance of the engine If during shipment rNaembly or for any other re...

Page 10: ... wide open throttle for 8 minutes to make certain the engine is completely warmed up Allow the engine to return to idle speed Position yourself on the left hand side of the Moped in order to adjust the carburetor needles WARNING While performing the following procedures avoid any contact with the throttle grip or throttle cable linkage that could cause the engine speed to increase If it becomes ne...

Page 11: ... while you are off and or away from the Moped other than for mainte nance reasons MAINTENANCE All engine service other than that listed here in your Owner s Manual maintenance instructions should be performed by a McCulloch Authorized Service Center Moped Engine dealer Contact the AMF Moped dealer from whom you purchased your Moped for the names of M A S C M E s or other ser vicing dealers in your...

Page 12: ... and or de ris A damaged drive roller can adversely affect the Moped tire and should be replaced Under normal road conditions dirt accumulation on the drive roller will be minimal and should not affect perfor mance However should dirt build up on the drive roller become excessive due to extreme road conditions i e soft tar or oil road surfaces the roller may have to be cleaned to prevent excessive...

Page 13: ... the rear tire 8 Remove the cotter pin cotter pin bolt and washers located under the engine deck 9 Press down on the flywheel section of the engine and remove the engine spring WARNING The spring will be under tension during this procedure 10 Loosen and remove the two engine support brace screws and the engine cover brace Rotate the support braces downward 11 Loosen and remove the engine attaching...

Page 14: ...EANING WARNING Never clean the engine while it is running Allow the enoine to cool before deaning 1 It is necessary to remove the engine cover to clean the engine see ENGINE COVER REMOVAL 2 Avoid bending or disconnecting the fuel lines and or the OSP rod during cleaning Be certain carburetor adjustments are not changed 3 Avoid spraying the complete engine with solvenu detergents or water A dintct ...

Page 15: ... McCULLOCH MANUFACTURING SALES SERVICE McCULLOCH P O BOX 92180 LOS ANGELES CALIFORNIA 90009 ...

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