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7

Fig. 4

BOLT

FLAT 

WASHER

SEAT PAN

PAD

TAPE

SLOT

TAB

ADJUSTMENT 

HANDLE

NOTE:

 You may now roll your tractor off the skid. Follow the 

instructions below to remove the tractor from the skid.

  WARNING:

 Before start ing, read, un der stand and fol low 

all in struc tions in the Op er a tion section of this man u al. Be 

sure tractor is in a well-ventilated area. Be sure the area in  

front of tractor is clear of other peo ple and objects.

TO ROLL TRACTOR OFF SKID  (See Op er a tion 

section for location and function of con trols)

•  Raise attachment lift lever to its highest po si tion.
• 

Release parking brake by de press ing clutch/brake ped al.

•  Place freewheel control in "trans mis sion dis en gaged 

position" (See “TO TRANS PORT” in the Op er a tion 

section of this manual).

•  Roll tractor forward off skid.
• 

Remove banding holding the deflector shield up against 

tractor.

Continue with the instructions that follow.

•  Connect switch to seat.
•  Place seat on seat pan so all three (3) bottom pads 

are positioned over large slotted holes in pan.

•  Push down on seat to engage pads in slots and pull 

seat towards rear of tractor.

•  Raise seat and tighten bolt securely.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory 

for shipping purposes.  Correct tire pressure is important 

for best cutting performance.
•  Reduce tire pressure to PSI shown on sides of tires.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be prop-

erly leveled.  See “TO LEVEL MOWER HOUSING” in the 

Service and Adjustments section of this manual.

•  Remove tape and discard.
•  Lower seat into operating position and sit on seat. 

Press clutch/brake pedal all the way down. If operating 

position is not comfortable, adjust seat.

TO ADJUST SEAT (See Fig. 4)

Grasp adjustment handle and pull up, slide seat to desired 

po si tion and release adjustment handle.

CHECK FOR PROPER POSITION OF BELTS

See the figures that are shown for replacing motion and 

mower blade drive belts in the Service and Adjustments sec-

 tion of this manual.  Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that 

the brake is operating properly.  See “TO CHECK BRAKE” 

in the Service and Adjustments section of this manual.

CHECKLIST

BEFORE YOU OPERATE YOUR NEW  TRAC TOR, WE 

WISH TO ASSURE THAT YOU RECEIVE THE BEST 

PERFORMANCE AND SATISFACTION FROM THIS 

QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:

  All assembly instructions have been com plet ed.

  No remaining loose parts in carton.

  Battery is properly prepared and charged. 

  Seat is adjusted comfortably and tightened securely.

  All tires are properly inflated.  (For shipping purposes, 

the tires were overinflated at the factory).

  Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results.  (Tires must be 

properly inflated for leveling).

  Check mower and drive belts.  Be sure they are routed 

properly around pulleys and inside all belt keepers.

  Check wiring.  See that all connections are still secure 

and wires are properly clamped.

  Before driving tractor, be sure free wheel control is in 

“transmission engaged” position (see “TO TRANS-

 PORT” in the Operation section of this man u al).

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY 

EXTRA ATTENTION TO THE FOLLOWING IMPORTANT 

ITEMS:

  Engine oil is at proper level.

  Fuel tank is filled with fresh, clean, regular unleaded 

gasoline.

  Become familiar with all controls, their location and 

function.  Operate them before you start the engine.

  Be sure brake system is in safe operating condition.

 

Be sure Operator Presence System and Reverse Op-

eration System (ROS) are working properly (See the 

Operation and Maintenance sections in this manual).

 

It is important to purge the transmission before op er at-

 ing your tractor for the first time.  Follow proper start-

ing and transmission purging instructions (See “TO 

START EN GINE” and “PURGE TRANSMISSION” in 

the Op er a tion section of this manual).

ASSEMBLY

Summary of Contents for 96041018001

Page 1: ...Assembly Operation Maintenance Service and Adjustments Storage Troubleshooting OPERATOR S MANUAL MODEL NO 96041018001 22 HP 42 INCH LAWN TRACTOR As rated by the engine manufacturer Gasoline containin...

Page 2: ...dangerous Tires can lose traction with the ground and cause you to lose control of your tractor Do not operate the machine while under the influence of alcohol or drugs Watch for traffic when operatin...

Page 3: ...d equipment except at the hitch point Follow the manufacturer s recommendation for weight limits for towed equipment and towing on slopes Never allow children or others in or on towed equipment On slo...

Page 4: ...ily remedy please contact your nearest authorized service center department Wehavecompetent well trainedtechni cians and the proper tools to service or repair this tractor Please read and retain this...

Page 5: ...eel Seat 1 Seat Steering Boot Steering Extension Shaft Steering Wheel Adapter Key s Slope Sheet 1 Oil Drain Tube For Future Use 1 Hex Bolt 1 Lock Washer 1 Large Flat Washer Steering Wheel Insert 1 Was...

Page 6: ...RE PLACINGBATTERY inthe ServiceandAdjustments section in this manual Fig 1 LABEL INSTALL STEERING WHEEL Position front wheels of the tractor so they are pointing straight forward Remove steering wheel...

Page 7: ...figures that are shown for replacing motion and mowerbladedrivebeltsintheServiceandAdjustmentssec tion of this manual Verify that the belts are routed correctly CHECK BRAKE SYSTEM Afteryoulearnhowtoo...

Page 8: ...death The safety alert symbol is used to identify safety inform ation about hazards which can result in death serious injury and or property damage DANGER indicates a hazard which if not avoided will...

Page 9: ...form to the applicable safety standards of the American National Standards Institute Fig 5 LIGHT SWITCH Turns the headlights on and off PARKING BRAKE Locks clutch brake pedal into the brake position R...

Page 10: ...to DISENGAGED position CAUTION Always stop tractor com pletely asdescribedabove beforeleav ing the operator s position to empty grass catcher etc ATTACHMENT CLUTCH LEVER ENGAGED ATTACHMENT CLUTCH LEV...

Page 11: ...WHEELS See Fig 11 Gauge wheels are properly adjusted when they are slightly offthegroundwhenmowerisatthedesiredcuttingheightin operatingposition Gaugewheelsthenkeepthedeckinprop erpositiontohelppreven...

Page 12: ...TRALPOSITIONWHENTHECLUTCH BRAKE PEDAL IS DEPRESSED To restart movement slowly release parking brake and clutch brake pedal Slowly move motion control lever to slowest setting Make all turns slowly TO...

Page 13: ...n Allow one minute for transmission to warm up This can be done during the engine warm up period Theattachmentscanalsobeusedduringtheenginewarm up period after the transmission has been warmed up NOTE...

Page 14: ...eplace Mower Blades Che Clean Debris Off Steering Plate ck Transaxle Cooling Che Check Operator Presence ROS Systems ck V Belts Check Mower Levelness LUBRICATION CHART GENERAL RECOMMENDATIONS The warr...

Page 15: ...ator presence and reverse operation systems are working properly If your tractor does not function as described repair the problem immediately The engine should not start unless the brake pedal is ful...

Page 16: ...onto to the bottom fitting of the drain valve Refill engine with oil through oil fill dipstick tube Pour slowly Do not overfill For approximate capacity see PRODUCTSPECIFICATIONS sectionofthismanual U...

Page 17: ...rden hose to reach IMPORTANT Make certain the tractor s discharge chute is directed AWAY from your house garage parked cars etc Remove bagger chute or mulch cover if attached 2 Make sure the attachmen...

Page 18: ...mower and disconnect mower suspension arm A from chassis pin B and rear lift link C from rear mower bracket D remove retainer springs and washers CAUTION AFTER REAR LIFT LINKS ARE DISCONNECTED THE AT...

Page 19: ...Repeat on opposite side of tractor ATTACH REAR LIFT LINKS C Lift rear corner of mower and position slot in link assembly over pin D on rear mower bracket and secure with washer and retainer spring Ins...

Page 20: ...nut will change mower height about 3 16 Test your adjustment by mowing some uncut grass and visually checking the appearance Readjust if necessary until you are satisfied with the results PRECISION SI...

Page 21: ...uides Install mower See To Install Mower in this section of manual Fig 33 TO REPLACE MOTION DRIVE BELT See Fig 34 Park the tractor on level surface Engage parking brake For assistance there is a belt...

Page 22: ...end of the BLACK cable D to good chassis ground away from fuel tank and battery TO REMOVE CABLES REVERSE ORDER BLACK cable first from chassis and then from the fully charged battery RED cable last fro...

Page 23: ...ng Check wiring TO REPLACE FUSE Replace with 20 amp automotive type plug in fuse The fuse holder is located behind the dash 03075 HOOD HEADLIGHT WIRE CONNECTOR Fig 39 TO REMOVE HOOD AND GRILL ASSEMBLY...

Page 24: ...MPARTSSUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOLORMETHANOL CANATTRACTMOISTUREWHICH LEADSTOSEPA...

Page 25: ...6 Check all wiring 7 Faulty ignition switch 7 Check replace ignition switch 8 Faulty solenoid or starter 8 Check replace solenoid or starter 9 Faulty operator presence switch es 9 Contact an authorize...

Page 26: ...improperly installed 9 Reinstall blades sharp edge down 10 Improper blades used 10 Replace with blades listed in parts manual 11 Cloggedmowerdeckventholesfrombuildup of grass leaves trash around mand...

Page 27: ...never across the face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page a...

Page 28: ...04 02 11 JA TH Printed in the U S A...

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