background image

15

BATTERY

Your tractor has a battery charging system which is suf fi cient 

for normal use.  However, periodic charging of the battery 

with an automotive charger will extend its life.
•  Keep battery and terminals clean.
•  Keep battery bolts tight.
•  Keep small vent holes open.
•  Recharge at  6-10 amperes for 1 hour.

NOTE:

 The original equipment battery on your tractor is 

maintenance free. Do not attempt to open or remove caps 

or covers. Adding or checking level of electrolyte is not 

nec es sary.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause 

the battery to “leak” power.
•  Disconnect BLACK battery cable first  then RED  bat-

 tery cable and remove battery from tractor.

•  Rinse the battery with plain water and dry.
• 

Clean terminals and battery cable ends with wire brush 

until bright.

•  Coat terminals with grease or petroleum jelly.
• 

Reinstall battery (See “REPLACING BATTERY” in the 

Service and Adjustment sec tion of this manual).

TRACTOR

Always observe safety rules when per form ing any main-

 te nance.

BRAKE OPERATION

If tractor requires more than five (5) feet to stop at highest 

speed in high est gear on a level, dry concrete or paved 

surface, then brake must be checked and ad just ed. (See 

“TO CHECK BRAKE” in the Ser vice and Ad just ments sec-

tion of this manual).

TIRES

•  Maintain proper air pressure in all tires (See the side 

of tires for proper PSI).

• 

Keep tires free of gasoline, oil, or insect control chemi-

 cals which can harm rubber.

•  Avoid stumps, stones, deep ruts, sharp objects and 

other hazards that may cause tire damage.

NOTE: 

To seal tire punctures and pre vent flat tires due to 

slow leaks, tire sealant may be purchased from your local 

parts dealer. Tire sealant also pre vents tire dry rot and 

corrosion.

OPERATOR PRESENCE SYS TEM AND REVERSE OP-

ERATION SYSTEM (ROS) (See Fig. 16)

Be sure operator presence and reverse operation sys tems 

are work ing properly.  If your tractor does not function as 

described, repair the problem immediately.
•  The engine should not start unless the brake pedal is 

fully de pressed, and the attachment clutch con trol is 

in the dis en gaged position.

CHECK OPERATOR PRESENCE SYSTEM

• 

When the engine is running, any attempt by the op er a tor 

to leave the seat without first setting the parking brake 

should shut off the engine.

• 

When the engine is running and the at tach ment clutch 

is engaged, any attempt by the operator to leave the 

seat should shut off the engine.

•  The attachment clutch should never operate unless 

the operator is in the seat.

CHECK REVERSE OPERATION (ROS) SYSTEM

•  When the engine is running with the ignition switch in 

the engine "ON" position and the at tach ment clutch 

engaged, any attempt by the operator to shift into 

reverse should shut off the engine.

•  When the engine is running with the ignition switch in 

the ROS "ON" position and the at tach ment clutch en-

gaged, any attempt by the operator to shift into reverse 

should NOT shut off the engine.

BLADE CARE

For best results mower blades must be kept sharp.  Re place 

bent or damaged blades.

CAUTION:  Use only a replacement blade ap-

proved by the manufacturer of your tractor. 

Using a blade not approved by the manu-

facturer of your tractor is hazardous, could 

damage your tractor and void your warranty.

Fig. 17

BLADE REMOVAL (See Fig. 17)

•  Raise mower to highest position to allow access to 

blades.

NOTE:

 Protect your hands with gloves and/or wrap blade 

with heavy cloth.
•  Remove blade bolt by turning coun ter clock wise.
• 

Install new blade with stamped "THIS SIDE UP" facing 

deck and mandrel assembly.

IMPORTANT:

 To ensure proper as sem bly, center hole in 

blade must align with star on mandrel assembly.
•  Install and tighten blade bolt securely (45-55 Ft. Lbs. 

torque).

IMPORTANT

:   Special blade bolt is heat treated.

025

45

MANDREL

ASSEMBLY

BLADE

CENTER 

HOLE

STAR

BLADE BOLT 

(SPECIAL)

ROS "ON" 

POSITION

ENGINE "ON" POSITION

(NORMAL OPERATING)

02828

Fig. 16

MAINTENANCE

Summary of Contents for 96041018001

Page 1: ...Assembly Operation Maintenance Service and Adjustments Storage Troubleshooting OPERATOR S MANUAL MODEL NO 96041018001 22 HP 42 INCH LAWN TRACTOR As rated by the engine manufacturer Gasoline containin...

Page 2: ...dangerous Tires can lose traction with the ground and cause you to lose control of your tractor Do not operate the machine while under the influence of alcohol or drugs Watch for traffic when operatin...

Page 3: ...d equipment except at the hitch point Follow the manufacturer s recommendation for weight limits for towed equipment and towing on slopes Never allow children or others in or on towed equipment On slo...

Page 4: ...ily remedy please contact your nearest authorized service center department Wehavecompetent well trainedtechni cians and the proper tools to service or repair this tractor Please read and retain this...

Page 5: ...eel Seat 1 Seat Steering Boot Steering Extension Shaft Steering Wheel Adapter Key s Slope Sheet 1 Oil Drain Tube For Future Use 1 Hex Bolt 1 Lock Washer 1 Large Flat Washer Steering Wheel Insert 1 Was...

Page 6: ...RE PLACINGBATTERY inthe ServiceandAdjustments section in this manual Fig 1 LABEL INSTALL STEERING WHEEL Position front wheels of the tractor so they are pointing straight forward Remove steering wheel...

Page 7: ...figures that are shown for replacing motion and mowerbladedrivebeltsintheServiceandAdjustmentssec tion of this manual Verify that the belts are routed correctly CHECK BRAKE SYSTEM Afteryoulearnhowtoo...

Page 8: ...death The safety alert symbol is used to identify safety inform ation about hazards which can result in death serious injury and or property damage DANGER indicates a hazard which if not avoided will...

Page 9: ...form to the applicable safety standards of the American National Standards Institute Fig 5 LIGHT SWITCH Turns the headlights on and off PARKING BRAKE Locks clutch brake pedal into the brake position R...

Page 10: ...to DISENGAGED position CAUTION Always stop tractor com pletely asdescribedabove beforeleav ing the operator s position to empty grass catcher etc ATTACHMENT CLUTCH LEVER ENGAGED ATTACHMENT CLUTCH LEV...

Page 11: ...WHEELS See Fig 11 Gauge wheels are properly adjusted when they are slightly offthegroundwhenmowerisatthedesiredcuttingheightin operatingposition Gaugewheelsthenkeepthedeckinprop erpositiontohelppreven...

Page 12: ...TRALPOSITIONWHENTHECLUTCH BRAKE PEDAL IS DEPRESSED To restart movement slowly release parking brake and clutch brake pedal Slowly move motion control lever to slowest setting Make all turns slowly TO...

Page 13: ...n Allow one minute for transmission to warm up This can be done during the engine warm up period Theattachmentscanalsobeusedduringtheenginewarm up period after the transmission has been warmed up NOTE...

Page 14: ...eplace Mower Blades Che Clean Debris Off Steering Plate ck Transaxle Cooling Che Check Operator Presence ROS Systems ck V Belts Check Mower Levelness LUBRICATION CHART GENERAL RECOMMENDATIONS The warr...

Page 15: ...ator presence and reverse operation systems are working properly If your tractor does not function as described repair the problem immediately The engine should not start unless the brake pedal is ful...

Page 16: ...onto to the bottom fitting of the drain valve Refill engine with oil through oil fill dipstick tube Pour slowly Do not overfill For approximate capacity see PRODUCTSPECIFICATIONS sectionofthismanual U...

Page 17: ...rden hose to reach IMPORTANT Make certain the tractor s discharge chute is directed AWAY from your house garage parked cars etc Remove bagger chute or mulch cover if attached 2 Make sure the attachmen...

Page 18: ...mower and disconnect mower suspension arm A from chassis pin B and rear lift link C from rear mower bracket D remove retainer springs and washers CAUTION AFTER REAR LIFT LINKS ARE DISCONNECTED THE AT...

Page 19: ...Repeat on opposite side of tractor ATTACH REAR LIFT LINKS C Lift rear corner of mower and position slot in link assembly over pin D on rear mower bracket and secure with washer and retainer spring Ins...

Page 20: ...nut will change mower height about 3 16 Test your adjustment by mowing some uncut grass and visually checking the appearance Readjust if necessary until you are satisfied with the results PRECISION SI...

Page 21: ...uides Install mower See To Install Mower in this section of manual Fig 33 TO REPLACE MOTION DRIVE BELT See Fig 34 Park the tractor on level surface Engage parking brake For assistance there is a belt...

Page 22: ...end of the BLACK cable D to good chassis ground away from fuel tank and battery TO REMOVE CABLES REVERSE ORDER BLACK cable first from chassis and then from the fully charged battery RED cable last fro...

Page 23: ...ng Check wiring TO REPLACE FUSE Replace with 20 amp automotive type plug in fuse The fuse holder is located behind the dash 03075 HOOD HEADLIGHT WIRE CONNECTOR Fig 39 TO REMOVE HOOD AND GRILL ASSEMBLY...

Page 24: ...MPARTSSUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOLORMETHANOL CANATTRACTMOISTUREWHICH LEADSTOSEPA...

Page 25: ...6 Check all wiring 7 Faulty ignition switch 7 Check replace ignition switch 8 Faulty solenoid or starter 8 Check replace solenoid or starter 9 Faulty operator presence switch es 9 Contact an authorize...

Page 26: ...improperly installed 9 Reinstall blades sharp edge down 10 Improper blades used 10 Replace with blades listed in parts manual 11 Cloggedmowerdeckventholesfrombuildup of grass leaves trash around mand...

Page 27: ...never across the face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page a...

Page 28: ...04 02 11 JA TH Printed in the U S A...

Reviews: