McCue FlexCore Guardrail Installation Instructions Manual Download Page 9

FlexCore Guardrail  |  

Page 9 of 9

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Installation instructions are provided for guidance only. The seller assumes no liability regarding improper 

installation or misapplication of its products. It is the installer’s responsibility to check for proper installation 

and, if in doubt, contact McCue Customer Care for assistance. ©2017 McCue Corporation. Jun 2017.

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7/32˝ 
Hex Key   

Summary of Contents for FlexCore Guardrail

Page 1: ...cCue Asia 迈客 厦门 有限公司 Xiamen Fujian China 86 592 2200790 FlexCore Guardrail Questions INSTALLATION INSTRUCTIONS Tools Required Components Masonry Drill Bit 5 8 16mm 1 25mm Marker Tape Measure 15 16 Socket Extension End Post Kit GR K END Core Kit GR K COR Lower Rail GR C EXT Mid Post Kit GR K MID Top Rail GR C RAL Template GR C TMP Rotary Hammer Drill with 7 32 Hex Bit Chalk Line 7 32 Hex Key Corded...

Page 2: ...e Instructions Modular Product Use the included template to accurately mark hole locations for drilling Steps that require the template will be labeled the template icon This is a modular Guardrail System and each installation requires it s own custom layout Please read entire installation instructions before beginning your installation If you require additional information please contact McCue Cu...

Page 3: ...ter Flange Hole 3 75mm 5 8 Diameter Anchor Hole 5 5 140mm 1 Diameter Flange Hole 3 75mm MID POST TOP VIEW 120in 3048mm 3 00in 75mm 1 in 25mm 5 5in 140mm 5 8 in 16mm 1 3 2 Attention Make sure the barrier hole and flange markings line up properly Chalk Line Rotary Hammer with 1 5 8 Drill Bits Template Tape Measure Attention If section is less than 10 center to center see cutting instructions Templat...

Page 4: ...FlexCore Guardrail Page 4 of 9 5 8 Anchor Washer Damper Core Flange Aluminum Pin Attention Start thread by hand Do not cross thread Drill Optional Impact Driver with 15 16 Socket 7 32 Hex Key 4 6 5 7 ...

Page 5: ...il Page 5 of 9 120in 3048mm End Post Go to step 14 Mid Post Continue to next step Attention If rails are not at the desired length see cutting instructions 8 9 Template Tape Measure Template Use template for this step ...

Page 6: ...Diameter Flange Hole 3 75mm 1 Diameter Flange Hole 3 75mm 5 8 Diameter Anchor Hole 5 5 140mm 5 8 Diameter Anchor Hole 5 5 140mm MID POST TOP VIEW 1 50in 38mm 1 50in 38mm 6 in 152 mm 6 in 152 mm 10 11 Rotary Hammer with 1 5 8 Drill Bits ...

Page 7: ...FlexCore Guardrail Page 7 of 9 5 8 Anchor Washer Damper Core 12 13 Impact Driver with 15 16 Socket Attention Repeat steps 9 13 until last post 7 32 Hex Key ...

Page 8: ...FlexCore Guardrail Page 8 of 9 14 15 7 32 Hex Key ...

Page 9: ...idance only The seller assumes no liability regarding improper installation or misapplication of its products It is the installer s responsibility to check for proper installation and if in doubt contact McCue Customer Care for assistance 2017 McCue Corporation Jun 2017 7 32 Hex Key ...

Page 10: ...er Rail GR C EXT Top Rail GR C RAL Template GR C TMP Corded Drill Chalk Line mccue com McCue Corporation Peabody Massachusetts USA 1 800 800 8503 customercare mccue com McCue UK Europe Milton Keynes United Kingdom 44 0 1908 365 511 uksales mccue com McCue Asia 迈客 厦门 有限公司 Xiamen Fujian China 86 592 2200790 Questions ...

Page 11: ...nter hole to center hole 1 2 Template Tape Measure Tape Measure Step 1 Measure to and place template at new core center Use template to mark anchor holes and pin hole s Step 2 Measure distance between the pin hole and your newly marked pin mark ...

Page 12: ...Cut Line Tape Measure Drill with 1 Step Bit 3 4 Step 3 On bottom rail extrusion measure mark new pin hole using dimension from Step 2 Mark new extrusion cut length at 2 1 8 54mm offset from pin hole mark Step 4 Drill new Pin hole through bottom rail extrusion using a 1 step bit ...

Page 13: ...ons to Length Page 4 of 6 Measure Pin Center to Pin Center TOP VIEW SIDE VIEW Saw 5 6 Step 5 Cut extrusion on new cut line Step 6 Once custom length bottom rail and both posts are installed measure between pin centers ...

Page 14: ...er Drill with Step Bit 7 8 Step 7 On top rail extrusion measure and mark new pin hole using dimension from step 6 Mark your new cutting line at 1 5 38mm offset from the new Pin hole mark Mark on both top and bottom of extrusion Step 8 Drill through top and bottom wall of extrusion using a 1 step bit ...

Page 15: ...eller assumes no liability regarding improper installation or misapplication of its products It is the installer s responsibility to check for proper installation and if in doubt contact McCue Customer Care for assistance 2017 McCue Corporation Jun 2017 9 10 Saw Step 9 Cut extrusion to length and install ...

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