McCue FlexCore Guardrail Installation Instructions Manual Download Page 12

Page: 12 / 15

Cutting Extrusions to Length |

Page 3 of 6

2 1/8in

[54mm]

Flange Hole

Extrusion Cut Line

Tape Measure

Drill with
1˝ Step Bit

Step 3:

On bottom rail extrusion, measure & mark new pin hole using dimension from Step 2. Mark new extrusion cut length at 2-1/8” [54mm] o

set from pin hole mark.

Step 4:

Drill new Pin hole through bottom rail extrusion using a 1” step bit.

Summary of Contents for FlexCore Guardrail

Page 4: ...FlexCore Guardrail Page 4 of 9 5 8 Anchor Washer Damper Core Flange Aluminum Pin Attention Start thread by hand Do not cross thread Drill Optional Impact Driver with 15 16 Socket 7 32 Hex Key 4 6 5 7 ...

Page 5: ...il Page 5 of 9 120in 3048mm End Post Go to step 14 Mid Post Continue to next step Attention If rails are not at the desired length see cutting instructions 8 9 Template Tape Measure Template Use template for this step ...

Page 6: ...Diameter Flange Hole 3 75mm 1 Diameter Flange Hole 3 75mm 5 8 Diameter Anchor Hole 5 5 140mm 5 8 Diameter Anchor Hole 5 5 140mm MID POST TOP VIEW 1 50in 38mm 1 50in 38mm 6 in 152 mm 6 in 152 mm 10 11 Rotary Hammer with 1 5 8 Drill Bits ...

Page 7: ...FlexCore Guardrail Page 7 of 9 5 8 Anchor Washer Damper Core 12 13 Impact Driver with 15 16 Socket Attention Repeat steps 9 13 until last post 7 32 Hex Key ...

Page 8: ...FlexCore Guardrail Page 8 of 9 14 15 7 32 Hex Key ...

Page 9: ...idance only The seller assumes no liability regarding improper installation or misapplication of its products It is the installer s responsibility to check for proper installation and if in doubt contact McCue Customer Care for assistance 2017 McCue Corporation Jun 2017 7 32 Hex Key ...

Page 10: ...er Rail GR C EXT Top Rail GR C RAL Template GR C TMP Corded Drill Chalk Line mccue com McCue Corporation Peabody Massachusetts USA 1 800 800 8503 customercare mccue com McCue UK Europe Milton Keynes United Kingdom 44 0 1908 365 511 uksales mccue com McCue Asia 迈客厦门有限公司 Xiamen Fujian China 86 592 2200790 Questions ...

Page 11: ...nter hole to center hole 1 2 Template Tape Measure Tape Measure Step 1 Measure to and place template at new core center Use template to mark anchor holes and pin hole s Step 2 Measure distance between the pin hole and your newly marked pin mark ...

Page 12: ...Cut Line Tape Measure Drill with 1 Step Bit 3 4 Step 3 On bottom rail extrusion measure mark new pin hole using dimension from Step 2 Mark new extrusion cut length at 2 1 8 54mm offset from pin hole mark Step 4 Drill new Pin hole through bottom rail extrusion using a 1 step bit ...

Page 13: ...ons to Length Page 4 of 6 Measure Pin Center to Pin Center TOP VIEW SIDE VIEW Saw 5 6 Step 5 Cut extrusion on new cut line Step 6 Once custom length bottom rail and both posts are installed measure between pin centers ...

Page 14: ...er Drill with Step Bit 7 8 Step 7 On top rail extrusion measure and mark new pin hole using dimension from step 6 Mark your new cutting line at 1 5 38mm offset from the new Pin hole mark Mark on both top and bottom of extrusion Step 8 Drill through top and bottom wall of extrusion using a 1 step bit ...

Page 15: ...eller assumes no liability regarding improper installation or misapplication of its products It is the installer s responsibility to check for proper installation and if in doubt contact McCue Customer Care for assistance 2017 McCue Corporation Jun 2017 9 10 Saw Step 9 Cut extrusion to length and install ...