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McCain ATC NEMA Controller – User Manual

Version 1.0

APPENDIX A: SCHEMATICS

SCHEMATIC

TITLE

M69945

PCB, HOST BOARD, ATC NEMA

M69588

PCB, ENGINE BOARD , ATC NEMA

M66279

PCB, MODEM BOARD, ATC NEMA

M66450

PCB, CONTROL SIGNALS, ATC NEMA

M66449

PCB, CONN BOX, ATC NEMA, STD MCCAIN

M44647

PCB, CONN BOX, ATC NEMA, TRACONEX

COMPATIBLE

Summary of Contents for ATC eX NEMA

Page 1: ...USER MANUAL Version 1 0 Product specifications www mccain inc com Customer support support mccain inc com Product Inquiries 888 2 McCain 888 262 2246 ATC eX NEMA CONTROLLER...

Page 2: ...This page was intentionally left blank...

Page 3: ...Version REVISIONS Rev By Date Comments 1 0 GRubio 11 20 2010 Initial release...

Page 4: ...ITH REGARD TO THIS MATERIAL INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE This document contains proprietary and confidential information...

Page 5: ...2 4 1 7 Port 2 SP 4 Terminal PC or General Purpose port 7 2 4 1 8 SP 5 Port 7 2 4 1 9 SP 8 Port 7 2 4 1 10 Communications Modem Slot 7 2 4 1 11 A2 Connector 7 2 4 1 12 Fuse and Switch 8 2 4 1 13 Activ...

Page 6: ...E ADJUSTMENTS AND TROUBLESHOOTING 23 5 1 Preventive Maintenance 23 5 2 Adjustment 23 5 2 1 Control Signals Board Adjustment 23 5 2 2 LCD Contrast Adjustment 23 5 3 Trouble Shooting Analysis 23 5 3 1 D...

Page 7: ...User Manual iii Version 1 0 TABLE OF FIGURES Figure 1 ATC eX NEMA controller 2 Figure 2 Hardware Interfaces on the Front Panel 5 Figure 3 Standard McCain option connector Box 10 Figure 4 Traconex comp...

Page 8: ...iv This page was intentionally left blank...

Page 9: ...he latest NEMA and ATC standards The ATC eX features a wide variety of communications options including serial and Ethernet for connectivity in any kind of environment Quick data transfers firmware up...

Page 10: ...100 Base T Ethernet switch 1 uplink and 3 additional ports ENET 2 100 Base T Ethernet port dedicated for local communications i e laptop or similar USB ports 4 with an internal USB hub Front panel in...

Page 11: ...slot A2 Serial communications will be either synchronous or asynchronous depending on the type of board used 2070 7A 2070 7B 2070 6A 2070 6B etc Speed for this port is also software selectable from 1...

Page 12: ...interface located at the front panel Power switch fuse holder serial ports connectors Ethernet and USB connectors LCD contrast control keypad and ACTIVE LED indicator are accessible from the front of...

Page 13: ...terface of the user with the controller unit through the different menus of the traffic application it displays current status entered values and functions of the traffic application and other useful...

Page 14: ...to the controller s operating system Each jack has two LED indicators to show the LINK ACT and 10 100 TX status 2 4 1 5 USB Ports Four hot swappable USB connectors are located on front panel to allow...

Page 15: ...a default speed of 38 4Kbps For port s pin assignments see appendix D 2 4 1 9 SP 8 Port SP 8 Port is a general purpose port it is located on front panel on a DB 9 male connector with jackscrews and i...

Page 16: ...live if status does not change within a 2 seconds period then these lines are activated 2 4 1 14 Connector Box with A B C and D Connectors The ATC eX NEMA controller is a TS2 Type 1 controller that ca...

Page 17: ...for supporting the requirements of the TS1 standard plus the required D connector The connectors A B C and D along with a fuse holder with a 24 VDC 1 A fuse are properly located and labeled on the fro...

Page 18: ...e contacts Connector C Connector C is a round keyed connector with 61 female contacts Connector D The pin assignment for this connector is not standard and it is defined by the manufacturer or depends...

Page 19: ...ges received from the power supply assembly It also sends the signals and voltages to the other sub assemblies through the corresponding harness The board also defines the trip and recover window for...

Page 20: ...tions header P10 to plug front panel s A2 connector harness plug An ACTIVE LED driver circuit A 12 position connector P8 to receive DC voltages and control signals A 10 position box connector P9 to ha...

Page 21: ...e provided for non volatile parameter storage DDR2 128MB are provided for application and OS program execution RTC Seven serial communication channels SP1 SP2 SP3 SP4 SP5 SP6 and SP8 SP1 and SP2 desig...

Page 22: ...eceives the SP1 and SP2 communication channels POWERUP and CPURESET signals from the Host board M69945A through the 40 lines ribbon cable The DC voltages 12VDC 12VDC 5VDC and the LINESYNC and POWERDOW...

Page 23: ...2 Connect CN1 on Host board M69945A to J1 on Engine board M69588A Chassis wire This green wire with ring terminals on both ends connects the lower left corner of the Control Signals board M66450A to t...

Page 24: ...Hz 3Hz Temperature range 37C to 74C 34F to 165F Relative humidity 0 to 95 non condensing Style TS 2 Type 1 Dimensions 7 H x 10 W x 10 5 D Weight 7 lbs Mounting method Shelf mounted Style TS 2 Type 2 D...

Page 25: ...This configuration is used to handle the round MilSpec connectors of the TS1 standard with the TS2 functionality A connector box must be attached to the controller by using 4 screws and 4 washers to...

Page 26: ...lesystem and drives such root filesystem atc sram dev shm Configures the Ethernet with default parameters Eth0 IP Address 192 168 2 234 Netmask 255 255 254 0 Gateway 192 168 2 1 Eth1 IP Address 192 16...

Page 27: ...ux version 2 6 22 mguerrero engdesign gcc version 4 0 2 20060628 Wasabi 21 Fri Oct 1 12 00 35 PDT 2010 setup_arch bootmem mpc836x_mds_setup_arch arch exit Zone PFN ranges DMA 0 32768 Normal 32768 3276...

Page 28: ...ice 800000 at fe000000 Partition number 4 McCain Engine Flash0 Map Info Found 1 x16 devices at 0x0 in 16 bit bank Amd Fujitsu Extended Query Table at 0x0040 number of CFI chips 1 cfi_cmdset_0002 Disab...

Page 29: ...new full speed USB device using fhci_hcd_of and address 2 usb 1 1 configuration 1 chosen from 1 choice hub 1 1 1 0 USB hub found hub 1 1 1 0 4 ports detected Setting the hostname to mccain engine Moun...

Page 30: ...ase files and logs The content of this drive is retained for 7 days when the controller is not powered The size of the drive is 2MB This is the root file system the size of the drive is 6MB The user c...

Page 31: ...be adjusted in order to set the AC input hysteresis this is a factory set parameter and should never need further maintenance 5 2 2 LCD Contrast Adjustment The front panel of the ATC eX NEMA controlle...

Page 32: ...the hardware of the McCain ATC eX NEMA controller units and it is a useful tool when troubleshooting the controller It includes separated tests menus for the CPU I O Serial Ports and Front Panel Also...

Page 33: ...McCain ATC eX NEMA Controller User Manual 25 Version 1 0 APPENDICES...

Page 34: ...NDIX A SCHEMATICS SCHEMATIC TITLE M69945 PCB HOST BOARD ATC NEMA M69588 PCB ENGINE BOARD ATC NEMA M66279 PCB MODEM BOARD ATC NEMA M66450 PCB CONTROL SIGNALS ATC NEMA M66449 PCB CONN BOX ATC NEMA STD M...

Page 35: ...SCHEMATIC TITLE M69945 PCB HOST BOARD ATC NEMA...

Page 36: ...ENET1_RxD_N ENET2_TxD_P ENET2_TxD_N ENET2_RxD_P ENET2_RxD_N EGINEPRESENT VSTANDBY_5 USB_PSWITCH USB_OVERCURRENT USB_D_POS USB_D_NEG LINESYNC POWERUP SPI_MISO SPI_CLK SPI_CS_1 SPI_CS_2 SPI_CS_3 SPI_CS...

Page 37: ...2_RxD VCC 16 GND 8 1Y 3 2Y 5 3Y 11 4Y 13 1A 2 1B 1 2A 6 2B 7 3A 10 3B 9 4A 14 4B 15 G 4 G 12 DV3 SN65LBC173A SP2_RxCLK R86 100R 1 4W R78 100R 1 4W R90 100R 1 4W R82 100R 1 4W SP2_DCD SP2_DCD SP2_CTS S...

Page 38: ...D11 1N4148 R214 10k R215 1k 5VDC C184 0 1uF C186 0 1uF 5VDC VCC 14 RO 2 RE 3 DE 4 DI 5 GND 6 GND 7 Y 9 Z 10 B 11 A 12 U24 MAX491E SP3_TxD SP3_TxD SP3_TxCLKO SP3_TxCLKO SP3_RxD SP3_RxD SP3_RxCLK SP3_Rx...

Page 39: ...30 RX3 29 CMT3 28 TX3 27 TX3 26 TX4 25 TX4 24 CMT4 23 RX4 22 RX4 21 XFMR2 H1234 R63 75 1 R94 75 1 R97 75 1 TX 1 TX 2 RX 3 4 5 RX 6 7 8 RJ3A 555162 1 FGND R65 75 1 R93 75 1 TX 1 TX 2 RX 3 4 5 RX 6 7 8...

Page 40: ...4 24 CMT4 23 RX4 22 RX4 21 XFMR3 HX1234 R146 75 1 R150 75 1 FGND R145 75 1 R147 75 1 FGND R151 75 1 R152 75 1 ENET2P1_R ENET2P1_R ENET2P1_T ENET2P1_T ENET2P3_R ENET2P3_R ENET2P3_T ENET2P3_T ENET2P2_R...

Page 41: ...GREEN 3 41 AMBER 3 42 GREEN 4 43 AMBER 4 44 SELF_POWER 45 TAB 57 U8 CY7C65630 HX2LP 56QFN 1 4 3 2 T1 FILTER Common Mode DLP11S FB8 FB7 USB VCC 1 D 2 D 3 USB GND 4 SH GND 5 SH GND 6 USB2 1364372 2 USB...

Page 42: ...28 VDDR 29 RESET 30 VDDPLL 31 XFC 32 VSSPLL 33 EXTAL 34 XTAL 35 TEST 36 PW12 IOC26 PU2 37 PW13 IOC27 PU3 38 IRQ PE1 39 XIRQ PE0 40 PS0 RXD0 41 PS1 TXD0 42 PS2 RXD1 43 PS3 TXD1 44 PS4 MISO 45 PS5 MOSI...

Page 43: ...McCain ATC NEMA Controller User Manual Version 1 0 SCHEMATIC TITLE M69588 PCB ENGINE BOARD ATC NEMA...

Page 44: ...S SP2_TxD SP2_TxCLKO SP2_TxCLKI SP5_RxD SP5_RxCLK SP5_TxCLK SP5_TxD CPU_LRESET DKEY_PRESENT SPI_MOSI SP8_RxD SP8_CTS SP8_RxCLK SP8_DCD SP8_RTS SP8_TxD SP8_TxCLKO USB_OVERCURRENT SPI_MISO SPI_CLK OE1 1...

Page 45: ...D51 AB33 VDD52 D35 VDD53 C36 VSS0 H1 VSS1 K1 VSS2 M1 VSS3 U1 VSS4 W1 VSS5 AD1 VSS6 AJ1 VSS7 A2 VSS8 P2 VSS9 D3 VSS10 L3 VSS11 T3 VSS12 AA3 VSS13 AC3 VSS14 AL3 VSS15 C4 VSS16 F4 VSS17 J4 VSS18 R4 VSS19...

Page 46: ...8 12 Q7 13 Q6 14 Q5 15 Q4 16 Q3 17 Q2 18 Q1 19 VCC 20 U19 SN74LVTH573DB C162 0 1uF 3 3VDC 3 3VDC 3 3VDC 3 3VDC 3 3VDC C172 0 1uF 3 3VDC LAD0 LAD1 LAD2 LAD3 LAD4 LAD5 LAD6 LAD7 LAD8 LAD9 LAD10 LAD11 LA...

Page 47: ...6 DDR2DM7 DDR2BA0 DDR2BA1 DDR2BA2 R42 100R CONTROL BUS Vss A3 VDD A1 DQ0 G8 A0 M8 A1 M3 A2 M7 A3 N2 A4 N8 A5 N3 A6 N7 A7 P2 A8 P8 A9 P3 A10 M2 A11 P7 A12 R2 A13 R8 BA0 L2 BA1 L3 BA2 L1 DQ1 G2 DQ2 H7 D...

Page 48: ...PCI_IDSEL F22 PF14 UPC2_RxDATA 15 PCI_IRDY C28 PF11 UPC2_RxSOC PCI_PAR D28 PF19 UPC2_RxDATA 10 PCI_PERR A29 PF20 UPC2_TxEN_B 2 PCI_REQ 0 F19 PF21 UPC2_M_RxADDR 2 PCI_REQ 1 A21 PF22 UPC2_M_TxADDR 3 PCI...

Page 49: ...DDTX 42 VDDPLL 47 U24 KS8721BLI R69 330R R70 330R R71 330R R72 330R EMDC EMDIO E1RXER E1RXD3 E1RXD2 E1RXD1 E1TXCLK E1TXEN E1TXD0 E1COL E1RXCLK E1RXD0 E1RXDV E1CRS E1TXD1 E1TXD2 E1TXD3 E1TXER C286 18pF...

Page 50: ...CE_PD22 GPIO104 H6 CE_PD23 GPIO105 F3 CE_PD24 GPIO106 E1 CE_PD25 GPIO107 F2 CE_PD26 UCC6_CTS G3 CE_PD27 UCC6_DCD H4 CE_PE0 UCC7_TXD K3 CE_PE1 GPIO111 J2 CE_PE2 GPIO112 F1 CE_PE3 GPIO113 G2 CE_PE4 UCC...

Page 51: ...18 1uF R165 2R 1 C321 470uF C320 10uF C315 22uF 1V8_Vcc 1V2_Core 5VDC Note 1 2 VDC 13 A CPU POWER SOURCE Power Sources 5VDC Note 3 3VDC 4A 3 3VDC R166 12K Q5 Si4850EY Q7 Si4840DY R169100R R167 100R R1...

Page 52: ...SCHEMATIC TITLE M66279 PCB MODEM BOARD ATC NEMA...

Page 53: ...13 13C 14 14C 15 15C 16 16C 17 17C 18 18C 19 19C 20 20C 21 21C 22 22C 23 23C 24 24C 25 25C 26 26C 27 27C 28 28C 29 29C 30 30C 31 31C 32 32C A5C DIN 96 5VDC 5VDC 5VDC 5VSTD SP2_RTS SP2_RTS SP2_TxCLKO S...

Page 54: ...McCain ATC NEMA Controller User Manual Version 1 0 SCHEMATIC TITLE M66450 PCB CONTROL SIGNALS ATC NEMA...

Page 55: ...1 POT1 50K DB1 Diode bridge C3 470uF 50V 1 2 5 4 U4 MOC8102 1 2 5 4 U3 MOC8102 4 5 1 8 6 7 T1 2 x 6V 42mA XFMR 4 2 1 3 6 5 8 7 10 9 11 12 P1 AC MONITOR LINE SYNC 4 3 2 1 5 AC INPUT 12VDC 5VDC 12VDC L...

Page 56: ...SCHEMATIC TITLE M66449 PCB CONN BOX ATC NEMA STD MCCAIN...

Page 57: ...t_100 Output_101 Output_102 Output_103 O1 4 O2 5 O3 6 O4 7 O5 14 O6 15 O7 16 O8 17 G 9 SIN 3 SOUT 18 VCC 2 GND 19 STB 12 CLR 8 SRCK 13 GND 10 GND 11 U1 TPIC6B596DW O1 4 O2 5 O3 6 O4 7 O5 14 O6 15 O7 1...

Page 58: ...O5 15 O6 14 O7 13 O8 12 GND 20 24VDC 1 RP13 M16777 24VDC 24VDC 24VDC 24VDC I1 2 I2 3 I3 4 I4 5 I5 6 I6 7 I7 8 I8 9 O1 19 O2 18 O3 17 O4 16 O5 15 O6 14 O7 13 O8 12 GND 20 24VDC 1 RP2 M16777 24VDC I1 2...

Page 59: ...y Phase 6 Don t Walk C z Phase 6 Ped Clear C AA Phase 6 Check C BB Phase 6 On C CC Phase 6 Next C DD Phase 7 Hold C EE Phase 8 Check C FF Phase 8 On C GG Phase 8 Next C HH Coded Stat BitC Rng2 C c Ph...

Page 60: ...McCain ATC NEMA Controller User Manual Version 1 0 SCHEMATIC TITLE M44647 PCB CONN BOX ATC NEMA TRACONEX COMPATIBLE...

Page 61: ...4 O2 5 O3 6 O4 7 O5 14 O6 15 O7 16 O8 17 G 9 SIN 3 SOUT 18 VCC 2 GND 19 STB 12 CLR 8 SRCK 13 GND 10 GND 11 U13 TPIC6B596DW O1 4 O2 5 O3 6 O4 7 O5 14 O6 15 O7 16 O8 17 G 9 SIN 3 SOUT 18 VCC 2 GND 19 S...

Page 62: ...ND 20 24VDC 1 RP2 M16777 24VDC I1 2 I2 3 I3 4 I4 5 I5 6 I6 7 I7 8 I8 9 O1 19 O2 18 O3 17 O4 16 O5 15 O6 14 O7 13 O8 12 GND 20 24VDC 1 RP6 M16777 24VDC I1 2 I2 3 I3 4 I4 5 I5 6 I6 7 I7 8 I8 9 O1 19 O2...

Page 63: ...t Walk C z Phase 6 Ped Clear C AA Phase 6 Check C BB Phase 6 On C CC Phase 6 Next C DD Phase 7 Hold C EE Phase 8 Check C FF Phase 8 On C GG Phase 8 Next C HH Coded Stat BitC Rng2 C c Phase 6 Yellow C...

Page 64: ...APPENDIX B ASSEMBLY DRAWINGS DRAWING TITLE M66670 ATC NEMA CONTROLLLER M66671 CONNECTOR BOX ATC NEMA M44646 CONNECTOR BOX ATC NEMA TRACONEX COMPATIBLE...

Page 65: ...McCain ATC NEMA Controller User Manual Version 1 0 DRAWING TITLE M66670 ATC NEMA CONTROLLER...

Page 66: ...PACER 6 9 32 L OD 250 11 1 M44303 ASSY POT KNOB NEMA 12 1 M66515 SWITCH ROCKER SPST HORIZONTAL SOLDER LUG 13 1 M14827 FUSE HOLDER PANEL MT 1 4 KNOB CARRIER 14 1 M44301 ASSY A2 CONN NEMA TS2 15 4 M1178...

Page 67: ...OPRIETARY AND CONFIDENTIAL TITLE SIZE B REV SCALE 1 8 A ATC NEMA TS2 TYPE 1 CONTROLLER SHEET 2 OF 3 PRT NUMBER 2365 OAK RIDGE WAY VISTA CA 92081 SolidWorks file M66670 ATC NEMA TS2 TYPE 1 CONTROLLER S...

Page 68: ...ATC NEMA TS2 TYPE 1 CONTROLLER SLDDRW M66670 PLACE THE CAPACITOR PASSING THE WIRE TIES THRU THE LANCES 36 38 SCALE 2 1 5 DETAIL C INSTALL AS FOLLOW 1 TURN THE KNOB CCW UNTIL IT STOPS 2 INSTALL THE PO...

Page 69: ...DRAWING TITLE M66671 CONNECTOR BOX ATC NEMA STD MCCAIN...

Page 70: ...IN INCHES 3 M66671 SolidWorks file M66671 CONNECTORS BOX ATC NEMA TS2 SLDDRW M66671 G R 9 14 2010 D C B A A B C D 1 2 3 4 5 6 7 8 8 7 VISTA CA 92081 CONNECTORS BOX A 9 14 2010 NOTES 015 OF McCAIN INC...

Page 71: ...McCain ATC NEMA Controller User Manual Version 1 0 DRAWING TITLE M44646 CONNECTOR BOX NEMA TRACONEX COMPATIBLE...

Page 72: ...M11960 D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 M44646 12 3 2009 OF McCAIN INC PROPRIETARY AND CONFIDENTIAL NEXT ASSY USED ON APPLICATION TITLE SIZE B REV WEIGHT SCALE 9 16 A SHEET 1 OF 1 CHECK...

Page 73: ...APPENDIX C BILL OF MATERIALS BILL OF MATERIALS DESCRIPTION M66670 ATC NEMA CONTROLLER M66671 CONNECTOR BOX ATC NEMA STD MCCAIN M44646 CONNECTOR BOX ATC NEMA TRACONEX COMPATIBLE...

Page 74: ...McCain ATC NEMA Controller User Manual Version 1 0 BILL OF MATERIALS DESCRIPTION M66670 ATC NEMA CONTROLLER...

Page 75: ...ON 2 00 EA SAE 1800F HEYCO HEY1210 1 M14691 BUSHING STRAIN RELIEF HEYCO HEY1210 1 00 EA MOUSER 561MP6P4SPC SRR 10 COOPER BUSSMA BK HTB 44I R 1 M14827 FUSE HOLDER PANEL MT 1 4 KNOB CARRIER 1 00 EA COOP...

Page 76: ...OWDER YELLOW SPRAYLAT PPL930001 0 01 LB 2 M68509 SCREW CAPT COMBO 47 80 183 10 2 00 EA SOUTHCO 47 80 183 10 1 M44069 SCREW 6 32 X 5 16 PH FH SS 100 DEG 7 00 EA ABBATRON HH 4025 1 M44170 SPACER 6 5 8 L...

Page 77: ...A TYCO 770904 3 1 A M44301 ASSY A2 CONN NEMA 1 00 EA 2 M23021 CONN 18 10 SQ FL RECEPT W 1 00 EA AMPHENOL MS3102A18 1P 2 M25070 HEAT SHRINK 1 8 BLACK 0 13 FT 2 P M44302 HARN A2 CONN NEMA 1 00 EA 3 M138...

Page 78: ...3 M13892 WIRE 20 RD 19STR NB1932N 2 0 58 FT NATIONAL WIRE NB1932N 2 2 M66514 POWER SUPPLY DC 24V 12V 5V 1 00 EA MEANWELL PT 65D 1 M66261 KEYPAD 7ROWX4COL W 14POS HEADER 1 00 EA INPLAY TECH CUSTOM MADE...

Page 79: ...P 10MF 16V 20 TANT RAD C6 C7 2 00 EA SPRAGUE 199D106X0016C 2 M16870 CAP 001MF 200V CER RAD 1000PF C1 C2 2 00 EA KEMET CK05BX102K CDE 226H471P050SP NIC COMP CORP NRWA471M50V12 5X20F NICHICON UVZ1H471MH...

Page 80: ...100MH C D INDUCTOR L1 1 00 EA C D TECH 1410454 2 A M45762 IC BACKPLANE ATC NEMA PGM REV X1 U1 1 00 EA 3 M15603 LABEL BLANK 1 4 X 3 4 ROLL OF 10 000 1 00 EA TYCO WP 229064 10 9 3 M69114 IC MC9S08QG8CPB...

Page 81: ...MEL AT24C256B PU 2 A M69588S ASSY PCB ATC 5 2b ENGINE SMT 1 00 EA DIODES INC 2N7002 7 F ON SEMI 2N7002LT1G 3 M30323 TRANSISTOR FET SWITCHING 2N7002 Q1 Q2 Q3 3 00 EA PHILIPS 2N7002 T R 3 M34624 IC FERR...

Page 82: ...154 C155 C156 C157 C158 C159 C160 C162 C165 C170 C171 C172 C173 C174 C175 C176 C177 C178 C179 C182 C183 C184 C185 C186 C187 C188 C189 C190 C191 C192 C193 C194 C195 C196 C197 C198 C199 C200 C201 C202 C...

Page 83: ...C18 C19 C20 C21 C22 C23 C24 C25 C26 C27 C28 C29 C30 C31 C32 C33 C52 C54 C66 C67 C68 C69 C70 C71 C72 C73 C74 C75 C76 C77 C78 C79 C80 C81 C82 C83 C84 C85 C86 C87 C88 C89 C90 C91 C92 C93 C94 C95 C96 C97...

Page 84: ...25 2 00 EA MICREL KSZ8721BLI 3 M65402 IC L4931 Voltage Regulator 2 5V NSOIC 8 LR1 1 00 EA ST L4931ABD25 TEXAS SN74LVC541APWR 3 M65410 IC SN74LVC541A OCTAL BUFFER DRIVER U2 U4 U6 U7 4 00 EA TEXAS INSTR...

Page 85: ...SONIC ERJ6ENF3571V VISHAY VJ0805Y184KXXA 3 M66113 CAP 18MF 25V 0805 SMT C323 1 00 EA VISHAY VJ0805Y184KXXMT 3 M66114 CAP 47MF 25V 0603 SMT C316 1 00 EA MURATA GRM188R71E474KA12D 3 M66115 CAP 2 2MF 10V...

Page 86: ...14 U16 2 00 EA TEXAS INSTR SN74LVTH245APWR 3 M69598 IC SN74LVTH573DB OCTALl U17 U18 U19 3 00 EA TEXAS INSTR SN74LVTH573PWR 3 M69600 IC SN74LV541AT OCTAL BUFFER DRIVER U3 U5 U8 3 00 EA TEXAS INSTR SN74...

Page 87: ...CJ1VB1H152K 3 M69977 CAP 0082MF 50V 0603 SMT C335 1 00 EA PANASONIC ECJ1VB1H822K 3 M69987 INDUCTOR 4 2 uH 10A 7mOHMS L5 1 00 EA TDK RLF12560T 4R2N100 3 M69988 INDUCTOR 10 uH 5 1A 12mOHMS SM L6 1 00 EA...

Page 88: ...CLEAR LD6 1 00 EA KINGBRIGHT L7104EC NEC FT0H225Z 2 M34635 CAP SUPER CAP 2 2F 5 5V C87 1 00 EA NEC FT0H225ZF 2 M41077 LED SPACER T1 KEYSTONE 7373 1 00 EA KEYSTONE 7373 2 M44290 HEADER 3POS VERTICAL 1...

Page 89: ...G LL4148 D11 D12 2 00 EA FAIRCHILD SEMI FDLL4148 FAIRCHILD SEMI MM74HC02M 3 M27866 IC 74HC02 QUAD 2INPUT NOR SO 14 U30 1 00 EA MOTOROLA MC74HC02D PANASONIC ECJ2VC1H102J 3 M30294 CAP 001MF 50V 10 CER S...

Page 90: ...64 C69 C70 C71 C76 C77 C78 C79 C80 C81 C82 C83 C84 C85 C89 C90 C91 C92 C93 C94 C95 C96 C99 C100 C102 C109 C111 C112 C113 C114 C115 C116 C117 C118 C119 C120 C121 C122 C126 C130 C133 C134 C135 C136 C137...

Page 91: ...28 C30 C32 C33 C36 C86 C98 C106 C108 C110 C129 C131 C132 C155 C167 C168 19 00 EA NICHICON F911V106MNC TEXAS INSTR SN74LV125APW TEXAS INSTR SN74LV125APWR 3 M34651 IC SN74LV125A SM QUAD BUS BUFF 14 TSSO...

Page 92: ...PANASONIC ERJ 8GEY0R00V 3 M65398 CAP 000018MF 50V SM 0603 C176 C177 2 00 EA VISHAY VJ0603A180JXACW1BC 3 M65402 IC L4931 Voltage Regulator 2 5V LR1 LR4 2 00 EA ST L4931ABD25 MAXIM MAX3387EEUG 3 M65403...

Page 93: ...2 LD3 LED4 LED5 5 00 EA KINGSBRIGHT APHK1608SURCK 3 M66155 RES 1 96K 1 8W 1 SMD 0805 R62 R148 2 00 EA PANASONIC ERJ 6ENF1961V 3 M66351 CAP 0000027MF 50V 5 SMD 0603 27PF C27 C29 C104 C105 4 00 EA PANAS...

Page 94: ...D Y4 1 00 EA ABRACON CORP ABLS2 29 4912MHZ D4YF T 3 M66541 RES 15M 1 10W 10 0603 R200 1 00 EA PANASONIC ERJ3GEYK156V SIPEX SP490CN L 3 M66542 IC SP490 FULL DUPLEX RS 485 8 PIN NSOIC U22 1 00 EA SIPEX...

Page 95: ...BILL OF MATERIALS DESCRIPTION M66671 ATC NEMA CONNECTORS BOX STD MCCAIN...

Page 96: ...DER COAT SILVER VEIN 0 15 LB SPRAYLAT PEBS 98802 1 M44068 SCREW 4 40 X 7 16 PH FH SS 100 DEG BLACK 16 00 EA 1 M44306 HARN SET CONN BOX NEMA 1 00 EA 2 M13846 WIRE 20 BLK 19STR MIL W 16878 2 1 25 FT NAT...

Page 97: ...5S50 A30 2 M14991 CONN NEMA B 55PIN FEMALE PC MT P2 1 00 EA CONNECTOR TEC 851 02E22 55S50 A7 CONNECTOR TEC 851 02E24 61S50 A30 2 M14992 CONN NEMA C 61PIN FEMALE PC MT P3 1 00 EA CONNECTOR TEC 851 02E2...

Page 98: ...EA PANASONIC ECJ 1VB1E104K 3 M34648 CAP 10MF 35V TANT 20 SM CAPACITOR CHIP C33 C34 2 00 EA NICHICON F911V106MNC 3 M66449 PCB ATC NEMA CONN BOX Rev A 1 00 EA 3 M66525 IC TPIC6B596DW POWER LOGIC 8 BIT U...

Page 99: ...BILL OF MATERIALS DESCRIPTION M44646 ATC NEMA TRACONEX COMPATIBLE BOX...

Page 100: ...ITCH 1 08 FT T B 171 10 ADAMTECH FCS10SG AVX 0082900010001011 2 M17089 CONN 10POS RIBBON CABLE 050 PITCH 2 00 EA HARTING 09185105813 1 A M44561 CHASSIS CONN BOX TRACONEX COMPATIBLE 1 00 EA 2 M11886 ST...

Page 101: ...9 RES 1K 1 10W 5 0603 SM RESISTOR CHIP R1 1 00 EA PANASONIC ERJ 3GEYJ102V 3 M34640 CAP 1MF 25V SURFACE MT 0603 CERAMIC C1 C2 C3 C4 C5 C6 C7 C8 C9 C10 C11 C12 C13 C14 C15 C16 C17 C18 C19 C20 C21 C22 C2...

Page 102: ...878 2 2 M13890 WIRE 20 WHT 19STR NC1932U 9 1 25 FT NATIONAL WIRE NC1932U 9 2 M13891 WIRE 20 WHT RD 19STR MIL W 16878 2 2 50 FT NATIONAL WIRE MIL W 16878 2 2 M13892 WIRE 20 RD 19STR NB1932N 2 1 25 FT N...

Page 103: ...LC Port DB 15 pin out PIN SIGNAL 1 TxD 2 GND 3 TxCLKO 4 GND 5 RxD 6 GND 7 RxCLK 8 GND 9 TxD 10 ENABLE DISABLE 11 TxCLKO 12 CHASSIS GND 13 RxD 14 NC 15 RxCLK The unit has three RS 232 asynchronous seri...

Page 104: ...nment of the SP 5 Port DB 9 position connector SP 5 DB 9 pin out PIN SIGNAL 1 NC 2 RxD 3 TxD 4 NC 5 GND 6 NC 7 NC 8 NC 9 NC d Pin assignment of the SP 8 Port DB 9 position connector SP 8 DB 9 pin out...

Page 105: ...N96 SIGNAL 1A TxD 11A TxD 2A TxD 12A TxD 3A RxD 13A RxD 4A RxD 14A RxD 5A RTS 15A RTS 6A RTS 16A RTS 7A CTS 17A CTS 8A CTS 18A CTS 9A DCD 19A DCD 10A DCD 20A DCD 5B TxCLKO 15B TxCLKO 6B TxCLKO 16B TxC...

Page 106: ...with the following pin assignment Connector A Pin Function I O A Fault Monitor B 24VDC EXTERNAL O C Voltage Monitor O D Phase 1 Red O E Phase 1 Don t Walk O F Phase 2 Red O G Phase 2 Don t Walk O H P...

Page 107: ...O v Phase 1 Pedestrian Omit I w Phase 1 Omit All Red Clear I x Red Rest Mode Ring 1 I y Call Non Actuated II I z I O Mode B I AA Test Input B I BB Walk Rest Modifier I CC Coded Stat Bit A Ring 1 O DD...

Page 108: ...tor I R Phase 3 Omit I S Phase 2 Omit I T Phase 5 Pedestrian Omit I U Phase 1 Omit I V Pedestrian Recycle Ring 2 I W Reserved I X Reserved I Y Phase 3 Walk O Z Phase 3 Pedestrian Clear O a Phase 3 Don...

Page 109: ...BB Overlap B Yellow O CC Overlap B Red O DD Overlap C Red O EE Overlap D Yellow O FF Overlap C Green O GG Overlap B Green O HH Overlap C Yellow O...

Page 110: ...ehicle Detector I T Phase 6 Pedestrian Detector I U Phase 7 Pedestrian Detector I V Phase 7 Vehicle Detector I W Phase 8 Pedestrian Detector I X Phase 8 Hold I Y Force Off Ring 2 I Z Stop Time Ring 2...

Page 111: ...Phase 6 On O DD Phase 6 Next O EE Phase 7 Hold I FF Phase 8 Check O GG Phase 8 On O HH Phase 8 Next O JJ Phase 7 Walk O KK Phase 7 Pedestrian Clear O LL Phase 6 Walk O MM Phase 7 Check O NN Phase 7 O...

Page 112: ...18 I L Detector 19 I M Detector 20 I N Detector 21 I P Detector 22 I R Detector 23 I S Detector 24 I T Clock Update I U Hardware Control I V Cycle Advance I W Max 3 Selection I X Max 4 Selection I Y...

Page 113: ...l Function 2 Out O DD Special Function 3 Out O EE Special Function 4 Out O FF Special Function 5 Out O GG Special Function 6 Out O HH Special Function 7 Out O JJ Special Function 8 Out O KK Not Assign...

Page 114: ...1 Flash Out D12 Offset 1 add bit 0 D13 Sys DET 8 D14 Dial Cycle plan 5 Input D15 Special Function 3 D16 Split 2 D17 Syst Det 1 SEQ 1 D18 Syst Det 4 SEQ 4 D19 System Enable D20 Dimming D21 Spit 2 Out D...

Page 115: ...EMT 1 D50 Emergency PREEMT 2 D51 Dial Cycle plan 5 Out D52 Dial Cycle plan 6 Out D53 GND D54 GND D55 Emergency PREEMT 3 D56 Emergency PREEMT 4 D57 Railroad PREEMT D58 Conflict D59 Reserved D60 MUTCD F...

Page 116: ...efore update Warning performing the following steps incorrectly could cause controller malfunctions or permanent damage Follow the next steps to update the ATC eX NEMA controller Linux Kernel and U Bo...

Page 117: ...roller connectivity by typing the following Pinging the computer and having a response from it is the best way to test the link Proceed to update the U Boot u boot bin Be careful to not turn OFF the c...

Page 118: ...User Manual Version 1 0 Proceed to update the kernel LinuxEBd2_uImage by typing the following erase 0xFE050000 0xFE1FFFFF tftp 0x400000 LinuxEBd2_uImage cp b 0x400000 0xFE050000 filesize This causes t...

Page 119: ..._engine dtb cp b 0x400000 0xFE040000 filesize This causes to get the following output Proceed to update the root file system LinuxEBd2_rootfsjffs2 by typing the following erase 0xFE200000 0xFE7FFFFF t...

Page 120: ...McCain ATC NEMA Controller User Manual Version 1 0 Turn OFF and turn ON the controller the update is complete...

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