mbp MAGNUS 8000 HYDRAULIC Instructions And Parts List Download Page 8

MAINTAINING  THE  HYDRAULIC
SYSTEM

DAILY MAINTENANCE

Two  daily  procedures  are  required  for  routine  operator

maintenance on this unit:

-Lubricating the upper packing.

-Cleaning the rock catcher.

Lubricating the Uper Packings

-Clean  out  the  paint  that  has  seeped  past  the  upper

packings into the packing oil reservoir above the fluid

section.

-Fill the packing oil reservoir 1/2 full with Piston Lube

supplied by the factory. This will extend packing life.

NOTE: Do not over -fill the reservoir so that it overflows

and drips into the paint.

8

Use of MBP Hydraulic Fluid is mandatory in the

hydraulic system. Do not use any other hydraulic

fluid. Use of any other hydraulic fluid may seriously

damage the hydraulic system and will void the

warranty.

1-  Check the hydraulic fluid daily. It should be at the ‘’Full’’mark

on the dipstick. If it is low, add only MBP Hydraulic Fluid.

Never  add  or  change  hydraulic  fluid  except  in  a  clean,

dust-free  area. Contamination of the hydraulic fluid will

shorten hydraulic pump life and may void warranty.

2- Change the hydraulic fluid every twelve months. Drain the

old fluid from the tank. Start the unit at just enough pressure

to operate the fluid section. Run the unit at this low pressure

for  at least 5 minutes. This removes air from the system.

Check the fluid level after this procedure.

3- The hydraulic system has an external, replaceable hydraulic

filter. Change the filter every twelve months.

BASIC ENGINE MAINTENANCE
(GAS ENGINE)

-For detailed engine maintenance and technical specifications

refer to the separate gasoline engine manual.

-All service to the engine should be performed by an authorized

Honda Power Equipment dealer.

Daily

-Check engine oil level, and fill as necessary.

-Check gasoline level, and fill as necessary.

W A R N I N G

Always follow the fueling procedure outlined earlier

in this manual.

First 20 Hours

1º Change engine oil.

Every 100 Hours

1º Change engine oil.

2º Clean the sediment cup.

3 ºClean and re-gad the spark plug.

4º Clean the spark arrestor.

Weekly

Remove  the  air  filter  cover  and  clean  the  element.  In  very

dusty environments, check the filter daily. Replace the element

as needed. Replacement elements can be purchased from your

local Honda dealer.

Engine Operation and Service

1º Clean and oil air filter pad on gasoline engine every 25 hours

or once weekly. Do not permit the air intake screen around

the fly wheel of the gas engine to load up with paint or trash.

Clean it regularly. The service life and efficiency of the gas

engine  model  depends  upon  keeping  the  gasoline  engine

running properly. Change the oil in the engine every 100

hours.  Failure  to  observe  this  may  result  in  engine

overheating.  Consult  the  engine  manufacturer’s  service

manual provided.

2º To conserve fuel, service life, and efficiency of the unit,

always operate the gasoline engine at the lowest  RPM at

which it runs smoothly without laboring and delivers the

amount required for the particular painting operation. Higher

RPM  does  not  produce  higher  working  pressure.  The

gasoline engine is connected to the hydraulic pump by a pulley

combination designed to produce full paint delivery of 1.2

GPM at maximum RPM

3º The warranty on gasoline engines or electric motors is limited

to the original manufacturer

C A U T I O N

Summary of Contents for MAGNUS 8000 HYDRAULIC

Page 1: ... 945 132744 Fax 34 945 134756 01006 VITORIA Alava SPAIN P O BOX 3144 This instruction manual contains IMPORTANT WARNINGSAND INSTRUCTIONTHATMUST BE READ BEFORE OPERATING THE PUMP INSTRUCTIONS AND PARTS LIST MAGNUS 8 0 0 0 HYDRAULIC SPRAY EQUIPMENT ...

Page 2: ...ge a loose coupling or allow high pressure spray to be emitted from the coupling Proper hose grounding continuity is essential to maintaining a grounded spray system If any fluid appears to penetrate your skin get emergency medical care at once Do not treat as a simple cut Tell the doctor exactly what fluid was injected All chemicals used in the pump must be compatible with the wetted parts of the...

Page 3: ...ect the green grounding wire to either flat blade terminal The wire with insulation having a green outer surface with or without yellow stripes is the grounding wire and must be connected to the grounding pin Honda engines are designed to give safe and dependable service if operated according to instructions Read and understand the Honda Owner s Manual before operating the engine Faiture to do so ...

Page 4: ...ner Turn off the unit a To turn off the gas engine Set the pressure to minimum by turnig the pressure control knob fully conterclockwise Move the throttle lever to the slow position Turn the engine switch to the OFF position C A U T I O N Set the pressure to minimum by turnig the pressure control knob fully counterclockwise Move the ON OFF switch to the OFF position PREPARINGTOPAINT Before paintin...

Page 5: ... down for any purpose includingservicingor adjustinganypartof thespray system changingorcleaningspraytips orpreparing for cleanup Place the suction pipe into a container of paint Place the bleed hose into a metal waste container Set the pressure to minimum by turnig the pressure control knob fully counterclockwise Open the hydraulic shut off valve located on the hydraulic pressure hose The handle ...

Page 6: ...urning the pressure up higher then needed to atomize the paint will cause premature tip wear and additional overspray Lock the gun by turning the gun trigger lock to the locked position Turn off the unit a To turn off the gas engine Set the pressure to minimumby turnig the pressure control knob fully conterclockwise Move the throttle lever to the slow position Turn the engine switch to the OFF pos...

Page 7: ...late through the unit and flush the paint out of the bleed hose into the metal waste container Turn off the unit Close the bleed valve by turning it fully clockwise Star the engine or turn on the electric motor NOTE For long term or cold weather storage pump mineral sprits through the entire system Follow the Pressure Relief Procedure found in the Operation section of this manual Store the unit in...

Page 8: ...e separate gasoline engine manual All service to the engine should be performed by an authorized Honda Power Equipment dealer Daily Check engine oil level and fill as necessary Check gasoline level and fill as necessary WA R N I N G Alwaysfollowthefuelingprocedure outlinedearlier in this manual First 20 Hours 1º Change engine oil Every 100 Hours 1º Change engine oil 2º Clean the sediment cup 3 ºCl...

Page 9: ...vice Correct as required Increase hose size to minimize pressure drop through hose and or reduce hose length Replace packing TROUBLE POSSIBLE CAUSE SOLUTION Pump delivers on upstroke only or goes up slowly and down fast Pump delivers on down stroke only or goes up fast and down slowly Pump moves up and down fast delivering material Pump moves up and down slowly when spray gun is shut off Not enoug...

Page 10: ...10 MAGNUS 8000 Delivery 5 7 l min Max Pressure 228bar Max Tip Size 1gun 0 036 2guns 0 026 Electric Motor 3HP 220V 50Hz Weight 66 Kgs Packaging dimesions 84x120x108cm Delivery 6 4 l min Max Pressure 228bar Max Tip Size 1gun 0 043 2guns 0 033 Motor Gasoline 5 5HP Weight 72Kgs Packaging dimesions 84x120x108cm PARTS LIST TECHNICAL DATA HYDRAULICSHUT OFF VALVE GROUND 101 400 00 WIRE GROUND 101 620 00 ...

Page 11: ...103 110 04 CJT 162 103 110 01 CB0 009 103 110 03 CJT 161 103 110 02 103 200 01 CTU 107 103 120 02 103 120 00 103 110 05 CJT 163 103 110 06 CAR 127 103 120 06 CJT 160 103 100 02 103 100 01 CAB 021 103 121 00 CAB 020 103 300 01 103 120 08 103 300 02 G 500 04 CJT 176 CNA 128 CNA 121 CNC 018 103 100 08 CNA 151 103 200 02 CNA 150 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 2...

Page 12: ...240 04 104 240 01 104 240 02 104 240 03 104 200 07 104 200 08 104 200 05 104 200 02 104 200 03 CBO 102 104 230 00 104 200 04 CJT 042 104 200 01 CBO 103 104 200 09 104 220 00 104 200 10 CAR 127 CNA 126 CNA 127 CNA 100 104 251 00 104 252 00 CNA 087 1 2 6 4 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Nº REF DESCRIPTION Q DISPLACEMENT PUMP KIT 049 Includes packings up down packing glands and balls 1 2...

Page 13: ...2 1 1 1 1 1 1 1 1 1 Nº REF DESCRIPTION Q KNOP PLATE PULLEY PIN SCREW COVER FILTER ELBOW PISTON PUMP SUPPORT WASHER JOINT NUT HOSE NIPPLE HOSE WASHER WASHER PIPE NIPPLE 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 104 600 08 104 600 05 104 600 06 CTG 021 CTA 010 104 640 00 CMH 003 CNA 064 CMH 004 104 630 00 CAR 023 104 600 10 CTU 017 104 650 00 104 600 07 104 660 00 CAR 015 CAR 251 1...

Page 14: ...CEA 042 CAB 003 1 1 8 4 4 4 1 1 1 1 Nº REF DESCRIPTION Q PULLEY PIN WASHER SCREW WASHER NUT HANDLE PLATE MOTOR SWITCH ON OFF PLUG CABLE SCREW NUT WASHER WASHER 104 700 01 CTG 020 CAR 005 CTB 029 CAR 053 CTU 001 104 800 02 104 710 00 CEA 044 CEA 048 CAB 003 102 630 00 CTB 037 CTU 003 CAR 006 CAR 051 1 1 8 2 4 2 1 1 1 1 1 1 4 4 2 2 Nº REF DESCRIPTION Q 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 6 16 14 ...

Page 15: ...T 300 MM 100 150 200 250 300 350 100 150 200 250 300 350 100 150 200 250 300 350 100 150 200 250 300 350 100 150 200 250 300 350 100 150 200 250 300 350 100 150 200 250 300 350 4 353 4 958 6 170 6 813 7 532 8 251 9 727 0 84mm 033 33 20 33 40 33 60 0 89mm 035 35 20 35 40 35 60 0 99mm 039 39 20 39 40 39 60 1 04mm 041 41 20 41 40 41 60 1 09mm 043 43 20 43 40 43 60 1 14mm 045 45 20 45 40 45 60 1 25mm ...

Page 16: ...acement of the equipment Such liability is limited to the amount of the original purchase price paid for the unit minus a reasonable deduction for the time the unit has been in service It is the responsibility of the purchaser under this warranty to ship or deliver the failed paint sprayer to the authorized service center at the purchaser s expence Parts or components covered under this warranty m...

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