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Operation Manual

Perforation/Scoring Unit (Option)

for

Paper Folding Machine

Read this operation manual carefully before
use. Keep this booklet handy for your
reference anytime.

Ver.1-3 (090511)

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Summary of Contents for 1800S

Page 1: ...Operation Manual Perforation Scoring Unit Option for Paper Folding Machine Read this operation manual carefully before use Keep this booklet handy for your reference anytime Ver 1 3 090511 ...

Page 2: ...1 ...

Page 3: ...re use 3 How to use 1 Perforating Unit 3 1 1 Setting Perforating Block 3 1 2 Trial Perforation 3 1 3 Fine Adjustment 3 1 4 Perforation continuous 2 Scoring Unit 3 2 1 Setting Scoring Block 3 2 2 Trial Scoring 3 2 3 Fine Adjustment 3 2 4 Scoring continuous 4 Adding 2nd Perforating or Scoring Unit to the same mounting shaft transport shaft 5 Installing Perforating Block in replacement of Scoring Blo...

Page 4: ...ng Unit Block Mounting Arm Scale Perforating Block Block Fixing Knob Transportation Roller Unit Block Mounting Arm Transportation Roller Lower Transportation shaft Perforating Blade Transportation Roller Upper Perforating Unit Fixing Lever to machine Blade Receipt Roller ...

Page 5: ...le 1st Folding Table Paper Ejection Table Table Insertion Guide Installation bracket Perforating Unit HOW TO INSTALL Insert Installation brackets to Table Insertion Guides located both sides of the machine After inserted till end lock Fixing Lever on both sides Unit Fixing Lever 4 Install Wire Mounting Plate to the rear side of Frame Then install Paper Control Wire Control Wire Mounting Plate Fram...

Page 6: ...and Roller CAUTION While fixing Thumb Screw press Thumb Screw towards Block Mounting Arm so that Perforating Block sets square to Block Mounting Arm This helps the paper to be fed straight CAUTION Roller Fixing Screw must be fixed at the position where Transport Shaft has flat cut Otherwise the Blade Receipt Roller will not be fixed to the Shaft and the Roller may be damaged Perforating Blade Bloc...

Page 7: ...ating line it may not always be possible to place Upper Transport Roller riding on the two Rubber Rings In this case we have to live with single Rubber Ring However as much as possible try to use two Rubber Rings at both sides for stable paper feeding CAUTION Press Thumb Screw to Unit Mounting Arm when fixing the Perforating Block This helps the paper to be fed straightly Upper Transport Roller Lo...

Page 8: ...ed to avoid possibility of tearing the perforating paper 2 Perforating two lines on a sheet by single perforation block Place Blade Position Reference to adequate position and perforate After first perforation done reload the sheet to Paper Feed Tray reversing the paper position Then perforate 2nd line again NOTE Scale graduation and Blade Position Reference are for guidance only To perforate at t...

Page 9: ...ock make sure to place Blade Position Reference to center position so that fine adjustment may be possible after the Block is fixed Fine Adjustment Dial While squeezing release levers turn Fine Adjustment Dial to direction 1 and Perforation position moves to right When it is turned towards direction 2 Perforator position moves to left In case perforation is not performed in the right angle adjustm...

Page 10: ...e designated number of sheets Load paper to Paper Feed Tray and preset quantity of sheet desired to perforate Then press START Machine perforates up to the designated quantity of sheet and stops 3 5 Replacing Perforating Blade with frame Thumb Screw Perforating Block Release Levers Rubber Ring Fixing Wheel Framed Perforating Blade Blade Mount Boss Framed Perforating Blade with UP DIRECTION Washer ...

Page 11: ...se 2 to 3 rounds Slide the Upper Scoring Roller right above the lower V Groove Turn Shallow Deeper screw clockwise till Roller comes down in to the bottom of V Groove Then Fix the Scoring Block turning Release Fix screw clockwise Now Upper Blade and Lower Groove position is mechanically matched 3 Adjusting shallowness depth of Upper Scoring Roller Turn Shallower Deeper screw counterclockwise for 2...

Page 12: ...ーラー搬送ローラースジ入れキット 2 Set papers on Paper Feed Tray set Counter to 1 and press START Key 3 Evaluate if the scoring is done properly as desired CAUTION When the machine is turned on it automatically sets for medium running speed Use the machine middle to lower speed For scoring perforating machine is designed to be used at middle to lower speed to avoid possibility of tearing the scoring paper 1 To ...

Page 13: ...rforating angle page 8 Adjusting scoring Angle 3 9 Scoring continuous 1 Press C Key and clear the counter setting to 0 Zero 2 Perforate all the sheets loaded Load paper to Paper Feed Tray and press START Key Machine scores up to the end of paper stack 3 Perforate designated number of sheets Load paper to Paper Feed Tray and preset quantity of sheet desired to scores Then press START Machine scores...

Page 14: ...rom the end of Transportation Shaft Transportation Roller Lower Lower Fixing Screw Blade Receipt Roller Transportation Shaft Transportation Shaft NOTE When removing Transportation Shaft rotate Block Mounting Arm toward the direction of arrow It makes wider opening and easier to take out Transportation Shaft ...

Page 15: ... Note Position where perforation can be done is only between the two Lower Transportation Rollers 4 Add another Blade Receipt Roller to the Shaft and re mount Lower Transportation Roller Then fix Rollers by screws Fix the Phillips Screw at end of the Shaft 5 Add another Perforation Unit to the Block Mounting Arm and fix by Thumb Screw Seen as two Perforation Units are mounted Seen as two Perforati...

Page 16: ...rtation Shaft from Perforation Unit 2 Remove a Phillips screw from the end of Transportation Shaft Transportation Roller Lower Lower Fixing Screw Blade Receipt Roller Transportation Shaft Transportation Shaft NOTE When removing Transportation Shaft rotate Block Mounting Arm toward the direction of arrow It makes wider opening and easier to take out Transportation Shaft ...

Page 17: ...haft after loosening Lower Fixing Screw 4 Replace with Lower Transportation Roller Blade Receipt Roller etc Fix the Phillips screw at end of the Shaft 5 Mount Lower Transportation Roller and fix it Then re mount Transportation Shaft to the Perforation Unit Seen as two Perforation Units are mounted Note Position where perforation can be done is only between the two Lower Transportation Rollers ...

Page 18: ... Lower Transportation Roller Lower Fixing Screw 3 Remove Lower Transportation Roller from the Shaft after loosening Lower Fixing Screw Blade Receipt Roller Transportation Shaft Transportation Shaft NOTE When removing Transportation Shaft rotate Block Mounting Arm toward the direction of arrow It makes wider opening and easier to take out Transportation Shaft ...

Page 19: ...18 4 Cut weared old Rubber Ring and remove from the Transport Roller 6 Re mount Lower Transport Roller in the reversed procedures 5 Mount new Rubber Ring ...

Page 20: ...djustment Screw Upper Scoring Roller is not matching with V Grooved Lower Scoring Roller Match the Upper Scoring Roller to V Groove by Fine Adjustment Dial Not sufficient scoring Upper Scoring Roller is too shallow against V Grooved Lower Scoring Roller Lower the Scoring Roller by Height Adjustment Screw Torn scoring Paper Slippage Paper Jam Slanting Not sufficient perforation Perforation g m2 lbs...

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