Mazda PROTEGE 5 Maintenance And Care Download Page 2

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Black plate (335,1)

Schedule 1

Maintenance Interval

Number of months or kilometers (miles), whichever comes first

Months

×1000 km

×1000 miles

7.5

22.5

37.5

52.5

ENGINE

Engine valve clearance

Audibly inspect every 120,000 km (75,000 miles), if noisy,

adjust

Drive belts

Engine oil

Engine oil filter

COOLING SYSTEM

Engine coolant

FL22 type

Replace at first 192,000 km (120,000 miles) or 10 years; after

that, every 96,000 km (60,000 miles) or 5 years

Others

Replace at first 96,000 km (60,000 miles) or 4 years; after that,

every 2 years

FUEL SYSTEM

Air filter

Fuel lines and hoses

Hoses and tubes for emission

IGNITION SYSTEM

Spark plugs

Replace every 120,000 km (75,000 miles)

CHASSIS and BODY

Brake lines, hoses and connections

Disc brakes

Tire (Rotation)

Rotate every 12,000 km (7,500 miles)

Steering operation and linkages

Front and rear suspension, ball joints and wheel
bearing axial play

Driveshaft dust boots

Bolts and nuts on chassis and body

Exhaust system and heat shields

Inspect every 72,000 km (45,000 miles) or 5 years

All locks and hinges

Maintenance and Care

Scheduled Maintenance

8-5

Mazda5_8CN3-EA-12I_Edition1 Page335
Tuesday, September 4 2012 1:25 PM

Form No.8CN3-EA-12I

Summary of Contents for PROTEGE 5

Page 1: ...r muddy roads l Extended periods of idling or low speed operation l Driving for long periods in cold temperatures or extremely humid climates l Driving in extremely hot conditions l Driving in mountainous conditions continually If any do apply follow Schedule 2 Canada and Puerto Rico residents follow Schedule 2 NOTE After the prescribed period continue to follow the described maintenance at the re...

Page 2: ... 000 km 60 000 miles or 4 years after that every 2 years FUEL SYSTEM Air filter R Fuel lines and hoses 2 I I Hoses and tubes for emission 2 I IGNITION SYSTEM Spark plugs Replace every 120 000 km 75 000 miles CHASSIS and BODY Brake lines hoses and connections I I Disc brakes I I I I Tire Rotation Rotate every 12 000 km 7 500 miles Steering operation and linkages I I Front and rear suspension ball j...

Page 3: ... Use FL22 type coolant in vehicles with the inscription FL22 on the radiator cap itself or the surrounding area Use FL22 when replacing the coolant 2 According to state provincial and federal regulations failure to perform maintenance on these items will not void your emissions warranties However Mazda recommends that all maintenance services be performed at the recommended time or mileage kilomet...

Page 4: ... R R R R R R R R R R COOLING SYSTEM Engine coolant FL22 type 1 Replace at first 192 000 km 120 000 miles or 10 years after that every 96 000 km 60 000 miles or 5 years Others Replace at first 96 000 km 60 000 miles or 4 years after that every 2 years Engine coolant level I I I I I I I I I I I I FUEL SYSTEM Air filter Puerto Rico R R Others R Fuel lines and hoses 2 I I Hoses and tubes for emission ...

Page 5: ... heat shields Inspect every 72 000 km 45 000 miles or 5 years All locks and hinges L L L L L L L L L L L L Washer fluid level I I I I I I I I I I I I AIR CONDITIONER SYSTEM Cabin air filter Replace every 40 000 km 25 000 miles or 2 years Chart symbols I Inspect Inspect and clean repair adjust fill up or replace if necessary R Replace L Lubricate T Tighten Remarks 1 Use FL22 type coolant in vehicle...

Page 6: ...iving on rough or muddy roads l Extended periods of idling or low speed operation l Driving for long periods in cold temperatures or extremely humid climates l Driving in extremely hot conditions l Driving in mountainous conditions continually If any do apply follow Schedule 2 NOTE After the prescribed period continue to follow the described maintenance at the recommended intervals Maintenance and...

Page 7: ...y 60 000 km IGNITION SYSTEM Spark plugs Replace every 120 000 km CHASSIS and BODY Brake lines hoses and connections I I I I I I Brake fluid level I I I I I I I I I Brake fluid R R R Disc brakes I I I I I I I I I I I I Tire Rotation Rotate every 10 000 km Tire inflation pressure and tire wear I I I I I I I I I I I I Steering operation and linkages I I I I I I I I I I I I Power steering fluid level ...

Page 8: ...L22 type coolant in vehicles with the inscription FL22 on the radiator cap itself or the surrounding area Use FL22 when replacing the coolant 2 According to state provincial and federal regulations failure to perform maintenance on these items will not void your emissions warranties However Mazda recommends that all maintenance services be performed at the recommended time or kilometer period to e...

Page 9: ...ion I 2 Fuel filter Replace every 60 000 km IGNITION SYSTEM Spark plugs Replace every 120 000 km ELECTRICAL SYSTEM Function of all lights I I I I I I I I I I I I CHASSIS and BODY Brake lines hoses and connections I I I Brake fluid level I I I I I Brake fluid R Disc brakes I I I I I I Tire Rotation Rotate every 10 000 km Tire inflation pressure and tire wear I I I I I I Steering operation and linka...

Page 10: ...FL22 type coolant in vehicles with the inscription FL22 on the radiator cap itself or the surrounding area Use FL22 when replacing the coolant 2 According to state provincial and federal regulations failure to perform maintenance on these items will not void your emissions warranties However Mazda recommends that all maintenance services be performed at the recommended time or kilometer period to ...

Page 11: ...mission I 2 I Fuel filter Replace every 60 000 km IGNITION SYSTEM Spark plugs Replace every 120 000 km ELECTRICAL SYSTEM Function of all lights I I I I I I I I I I I I CHASSIS and BODY Brake lines hoses and connections I I I Brake fluid level I I I I Brake fluid R R Disc brakes I I I I I I Tire Rotation Rotate every 10 000 km Tire inflation pressure and tire wear I I I I I I Steering operation and...

Page 12: ...Use FL22 type coolant in vehicles with the inscription FL22 on the radiator cap itself or the surrounding area Use FL22 when replacing the coolant 2 According to state provincial and federal regulations failure to perform maintenance on these items will not void your emissions warranties However Mazda recommends that all maintenance services be performed at the recommended time or kilometer period...

Page 13: ...l Engine oil level page 8 21 l Washer fluid level page 8 26 qAt Least Monthly Tire inflation pressures page 8 37 qAt Least Twice a Year For Example Every Spring and Fall l Automatic transaxle fluid level page 8 25 l Power steering fluid level page 8 24 You can do the following scheduled maintenance items if you have some mechanical ability and a few basic tools and if you closely follow the direct...

Page 14: ... s responsibility in protecting your investment For details read the separate Mazda Warranty statement provided with the vehicle If you are unsure about any servicing or maintenance procedure have it done by an Authorized Mazda Dealer There are strict environmental laws regarding the disposal of waste oil and fluids Please dispose of your waste properly and with due regard to the environment We re...

Page 15: ...dangerous when you wear jewelry or loose clothing Either can become entangled in moving parts and result in injury Switch the ignition to off and make sure the fan is not running before attempting to work near the cooling fan Working near the cooling fan when it is running is dangerous The fan could continue running indefinitely even if the engine has stopped and the engine compartment temperature...

Page 16: ...fluid reservoir Engine oil dipstick Engine coolant reservoir Fuse block Power steering fluid reservoir Cooling system cap Automatic transaxle fluid level dipstick Only for automatic transaxle Maintenance and Care Owner Maintenance 8 19 Mazda5_8CN3 EA 12I_Edition1 Page349 Tuesday September 4 2012 1 25 PM Form No 8CN3 EA 12I ...

Page 17: ...ith this trademark symbol conforms to the current engine and emission system protection standards and fuel economy requirements of the International Lubricant Standardization and Approval Committee ILSAC comprised of U S and Japanese automobile manufacturers 80 60 40 20 0 40 20 30 120 100 50 40 20 10 0 10 20 30 40 Except U S A and CANADA Use SAE 0W 20 engine oil Oil container labels provide import...

Page 18: ...5 minutes for the oil to return to the oil pan 4 Pull out the dipstick wipe it clean and reinsert it fully Type A Full OK Low OK Full Low Type B 5 Pull it out again and examine the level The level is normal if it is between Low and Full If it is near or below Low add enough oil to bring the level to Full CAUTION Do not add engine oil over Full This may cause engine damage 6 Make sure the O ring on...

Page 19: ...tor are hot When the engine and radiator are hot scalding coolant and steam may shoot out under pressure and cause serious injury NOTE Changing the coolant should be done by an Authorized Mazda Dealer Inspect the antifreeze protection and coolant level in the coolant reservoir at least once a year at the beginning of the winter season and before traveling where temperatures may drop below freezing...

Page 20: ...oolant This could damage the cooling system Ø Do not use a solution that contains more than 60 antifreeze This would reduce effectiveness If the coolant reservoir is empty or new coolant is required frequently consult an Authorized Mazda Dealer Brake Clutch Fluid qInspecting Brake Clutch Fluid Level The brakes and clutch draw fluid from the same reservoir Inspect the fluid level in the reservoir r...

Page 21: ...get on a painted surface wash it off with water immediately Ø Using nonspecified brake and clutch fluids page 10 4 will damage the systems Mixing different fluids will also damage them If the brake clutch system frequently requires new fluid consult an Authorized Mazda Dealer Power Steering Fluid qInspecting Power Steering Fluid Level CAUTION To avoid damage to the power steering pump don t operat...

Page 22: ...engine is warming up If the ATF level is extremely low the automatic transaxle could be damaged 4 While the engine is still idling pull out the dipstick and wipe it clean and then put it back 5 Check the ATF level If there is no ATF adhering 5 mm from the end of the dipstick add ATF CAUTION If there is no ATF adhering to the dipstick even after the engine has been warmed up do not drive the vehicl...

Page 23: ...or antifreeze as washer fluid is dangerous If sprayed on the windshield it will dirty the windshield affect your visibility and could result in an accident Using Washer Fluid Without Anti freeze Protection in Cold Weather Operating your vehicle in temperatures below 4 degrees C 40 degrees F using washer fluid without anti freeze protection is dangerous as it could cause impaired windshield vision ...

Page 24: ...able But use only washer fluid in cold weather to prevent it from freezing NOTE Front and rear washer fluid is supplied from the same reservoir Body Lubrication All moving points of the body such as door and hood hinges and locks should be lubricated each time the engine oil is changed Use a nonfreezing lubricant on locks during cold weather Make sure the hood s secondary latch keeps the hood from...

Page 25: ...ess Common sources are insects tree sap and hot wax treatments used by some commercial car washes If the blades are not wiping properly clean the window and blades with a good cleaner or mild detergent then rinse thoroughly with clean water Repeat if necessary qReplacing Windshield Wiper Blades When the wipers no longer clean well the blades are probably worn or cracked Replace them CAUTION To pre...

Page 26: ...ners on the passenger s side or vice versa Ø Be sure to reinstall the metal stiffeners in the new blade rubber so that the curve is the same as it was in the old blade rubber 4 Carefully insert the new blade rubber Then install the blade assembly in the reverse order of removal NOTE Install the blade so that the tabs are toward the bottom of the wiper arm qReplacing Rear Window Wiper Blade When th...

Page 27: ...prevent damage to the rear window let the wiper arm down easily don t let it slap down on the rear window 3 Pull down the blade rubber and slide it out of the blade holder 4 Remove the metal stiffeners from each blade rubber and install them in the new blade CAUTION Don t bend or discard the stiffeners You need to use them again 8 30 Maintenance and Care Owner Maintenance Mazda5_8CN3 EA 12I_Editio...

Page 28: ...lly insert the new blade rubber Then install the blade assembly in the reverse order of removal Maintenance and Care Owner Maintenance 8 31 Mazda5_8CN3 EA 12I_Edition1 Page361 Tuesday September 4 2012 1 25 PM Form No 8CN3 EA 12I ...

Page 29: ... cause serious injuries if it gets in eyes or on the skin or clothing If this happens immediately flush your eyes with water for 15 minutes or wash your skin thoroughly and get medical attention Always keep batteries out of the reach of children Allowing children to play near batteries is dangerous Battery fluid could cause serious injuries if it gets in the eyes or on the skin Keep flames and spa...

Page 30: ...en battery cells are dangerous Hydrogen gas produced during normal battery operation could ignite and cause the battery to explode An exploding battery can cause serious burns and injuries Maintenance and Care Owner Maintenance 8 33 Mazda5_8CN3 EA 12I_Edition1 Page363 Tuesday September 4 2012 1 25 PM Form No 8CN3 EA 12I ...

Page 31: ...er using the following procedure Removing battery cover 1 Detach the clip facing the side of the vehicle first and pull it outward with your finger approx 4 mm 0 2 in Then lift the cover slightly to clear the lock Clip 2 Detach the clip facing the vehicle interior first and pull it outward with your finger approx 4 mm 0 2 in Then lift the cover slightly to clear the lock Clip 8 34 Maintenance and ...

Page 32: ...lip qBattery Maintenance To get the best service from a battery l Keep it securely mounted l Keep the top clean and dry l Keep terminals and connections clean tight and coated with petroleum jelly or terminal grease l Rinse off spilled electrolyte immediately with a solution of water and baking soda l If the vehicle will not be used for an extended time disconnect the battery cables When replacing...

Page 33: ...in the recommended load limits and weight distribution WARNING Using Different Tire Types Driving your vehicle with different types of tires is dangerous It could cause poor handling and poor braking leading to loss of control Except for the limited use of the temporary spare tire use only the same type tires radial bias belted bias type on all four wheels Using Wrong Sized Tires Using any other t...

Page 34: ...e which could result in a serious accident Do not use any part for the tire valve cap that is not a Mazda genuine part The Tire Pressure Monitoring Systemí does not alleviate the need to check the tire condition every day including whether the tires all look inflated properly Inspect all tire pressure monthly including the spare when the tires are cold Maintain recommended pressures for the best r...

Page 35: ...erformance in handling and braking rotate the tires according to the scheduled maintenance charts Refer to Scheduled Maintenance on page 8 4 During rotation inspect them for correct balance Do not include TEMPORARY USE ONLY spare tire in rotation Forward Also inspect them for uneven wear and damage Abnormal wear is usually caused by one or a combination of the following l Incorrect tire pressure l...

Page 36: ...eplaced Refer to Tires and Wheels on page 5 30 If a tire wears evenly a wear indicator will appear as a solid band across the tread Replace the tire when this happens New tread Tread wear indicator Worn tread You should replace the tire before the band crosses the entire tread NOTE Tires degrade over time even when they are not being used on the road It is recommended that tires generally be repla...

Page 37: ...hould replace the spare tire when you replace the other road tires due to the aging of the spare tire The period in which the tire was manufactured both week and year is indicated by a 4 digit number Refer to Tire Labeling on page 9 24 qReplacing a Wheel WARNING Always use wheels of the correct size on your vehicle Using a wrong sized wheel is dangerous Braking and handling could be affected leadi...

Page 38: ... and offset inset outset Proper tire balancing provides the best riding comfort and helps reduce tread wear Out of balance tires can cause vibration and uneven wear such as cupping and flat spots Maintenance and Care Owner Maintenance 8 41 Mazda5_8CN3 EA 12I_Edition1 Page371 Tuesday September 4 2012 1 25 PM Form No 8CN3 EA 12I ...

Page 39: ...g lights Side turn signal lights Some models License plate lights Brake lights Taillights Rear side marker lights Overhead light Map lights Front Overhead light Rear Luggage compartment light Rear turn signal lights Reverse lights 8 42 Maintenance and Care Owner Maintenance Mazda5_8CN3 EA 12I_Edition1 Page372 Tuesday September 4 2012 1 25 PM Form No 8CN3 EA 12I ...

Page 40: ...could be caused by the flying glass If the glass portion is touched with bare hands body oil could cause the bulb to overheat and explode when lit Always keep halogen bulbs out of the reach of children Playing with a halogen bulb is dangerous Serious injuries could be caused by dropping a halogen bulb or breaking it some other way qReplacing Exterior Light Bulbs Headlight bulbs High beam bulbs 1 M...

Page 41: ...ren Low beam bulbs Xenon fusion bulb You cannot replace the low beam bulbs by yourself The bulbs must be replaced at an Authorized Mazda Dealer Halogen bulb 1 Make sure the ignition is switched off and the headlight switch is off 2 Lift the hood 3 Disconnect the electrical connector from the bulb by pressing the tab on the connector with your finger and pulling the connector 4 Turn the bulb assemb...

Page 42: ...2 Turn the screw counterclockwise and remove it then partially peel back the mudguard 3 Disconnect the electrical connector from the bulb by pressing the tab on the connector with your finger and pulling the connector 4 Turn the bulb assembly counterclockwise and remove it Carefully remove the bulb from its socket in the reflector by gently pulling it straight backward out of the socket 5 Install ...

Page 43: ...n slightly and turning it counterclockwise 5 Install the new bulb in the reverse order of the removal procedure Side turn signal lightsí Due to the complexity and difficulty of the procedure the LED bulbs must be replaced by an Authorized Mazda Dealer NOTE LED bulb replacement is not possible because it is built into the unit Replace the unit Brake lights Taillights Rear side marker lights Rear tu...

Page 44: ...hts 7 Install the new bulb in the reverse order of the removal procedure NOTE To install the unit insert the hooks 2 locations on the unit side into the clips on the vehicle side and install the unit Clip Hook Reverse lights 1 Make sure the ignition is switched off and the headlight switch is off Maintenance and Care Owner Maintenance 8 47 Mazda5_8CN3 EA 12I_Edition1 Page377 Tuesday September 4 20...

Page 45: ... NOTE LED bulb replacement is not possible because it is built into the unit Replace the unit License plate lights 1 Make sure the ignition is switched off and the headlight switch is off 2 Wrap a flathead screwdriver with a soft cloth to prevent damage to the lens and then remove the lens by carefully prying on the edge of the lens with a flathead screwdriver 3 Disconnect the bulb by pulling it o...

Page 46: ...flathead screwdriver with a soft cloth to prevent damage to the lens and remove the lens by carefully prying on the edge of the lens with the flathead screwdriver 2 Disconnect the bulb by pulling it out 3 Install the new bulb in the reverse order of the removal procedure Luggage compartment light 1 Wrap a flathead screwdriver with a soft cloth to prevent damage to the trim and gently insert it in ...

Page 47: ...id using that system and consult an Authorized Mazda Dealer as soon as possible qFuse Replacement Replacing the fuses on the vehicle s left side If the electrical system does not work first inspect the fuses on the vehicle s left side 1 Make sure the ignition is switched off and other switches are off 2 Remove the cover CAUTION Pulling the cover off sideways may break the retaining tabs off 8 50 M...

Page 48: ...a circuit not essential to vehicle operation such as the AUDIO or CIGAR circuit CAUTION Always replace a fuse with one of the same rating Otherwise you may damage the electric system 7 Reinstall the cover and make sure that it is securely installed Replacing the fuses under the hood If the headlights or other electrical components do not work and the fuses in the cabin are normal inspect the fuse ...

Page 49: ...form the replacement Replacing the fuse by yourself is dangerous because the MAIN fuse is a high current fuse Incorrect replacement could cause an electrical shock or a short circuit resulting in a fire Main fuse 4 Reinstall the cover and make sure that it is securely installed 8 52 Maintenance and Care Owner Maintenance Mazda5_8CN3 EA 12I_Edition1 Page382 Tuesday September 4 2012 1 25 PM Form No ...

Page 50: ...5 INJ FAN2 6 ABS P 40 A ABS DSC 7 P SLIDE L 8 TCM 20 A Transaxle control systemí 9 HEATER1 40 A Air conditioner 10 GLOW1 HEATER3 30 A Air conditioner 11 BTN 60 A For protection of various circuits 12 IG KEY2 40 A For protection of various circuits 13 FAN1 30 A Cooling fan 14 P SLIDE R 15 EHPAS 80 A Power assist steering Maintenance and Care Owner Maintenance 8 53 í Some models Mazda5_8CN3 EA 12I_E...

Page 51: ... TAIL 15 A Taillights Parking lights License plate lights 27 A C MAG 10 A Air conditioner 28 ABS V 20 A ABS DSC 29 SUN ROOF 20 A Moonroofí 30 H CLEAN 31 HORN 15 A Horn 32 33 ILLUMI 7 5 A Illumination 34 ENG INJ 25 A Engine control system 35 ENG BAR 15 A Engine control system 36 37 M DEF 7 5 A Mirror defrosterí 38 DEFOG 25 A Rear window defroster 39 HEAD LO L 15 A Headlight low beam LH 40 HEAD LO R...

Page 52: ...ccessory sockets Dashboard 9 MIRROR 7 5 A Power control mirror 10 A C 10 A Air conditioner 11 F WIP 25 A Windshield wipers and washer 12 R WIP 15 A Rear window wiper 13 ENG 14 METER 10 A Instrument cluster 15 SAS 10 A Air bag 16 S WARM 15 A Seat warmerí 17 ABS DSC 18 EHPAS 5 A Power assist steering 19 ENG2 15 A Engine control system Maintenance and Care Owner Maintenance 8 55 í Some models Mazda5_...

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