Mazda Global MX-5 Cup User Manual Download Page 19 | Manualshive

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Long Road Racing, Global MX-5 Cup User Guide, Version 1.2, 2-1-16 Page

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19.2 Front Brakes

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Summary of Contents for Global MX-5 Cup

Page 1: ...ne Off 2 4 0 Fire System 2 5 0 Seat Installation 3 6 0 Seat Belt Installation 4 7 0 Fluids 4 8 0 Engine Transmission and Differential Seals 5 9 0 Auxiliary Power 5 10 0 AiM MXL2 Dash 6 11 0 Ballast Bo...

Page 2: ...to Operate Fire Bottle Figure 1 Switch Panel Figure 2 Start Button 2 0 To Start the Engine With the Key in the car move the 3 Way Master Switch to the IGN position figure 1 Depress Clutch Pedal and b...

Page 3: ...o on track activity 5 0 Seat Installation Before vehicle use a FIA compliant Seat and seat mounting brackets must be installed meeting the requirements of FIA document 2016 Appendix J Article 253 Safe...

Page 4: ...ust be designed to withstand 1 470 daN 3 405 lbs force per the FIA Safety Equipment Specification 2016 Appendix J Article 253 Safety Equipment Groups N A R GT ART 6 Safety Belts Figure 6 Shoulder Belt...

Page 5: ...r for official Global MX 5 Cup Practice Qualifying and Races only sealed components may be used 9 0 Auxiliary Power The main power panel is mounted in the trunk of the car There is a 6 way fuse block...

Page 6: ...or purchase Secure all ballast plates inside the box with two nuts and secure the lid with the four bolts provided Ballast may not be installed anywhere on the vehicle except inside the ballast box Th...

Page 7: ...usting from there as needed o Note that there is a stop pin that prevents the valve from continuously rotating See figure 10 Figure 10 Damper Valve with Seal 5 Compression 6 Rebound Shown The spring p...

Page 8: ...Long Road Racing Global MX 5 Cup User Guide Version 1 3 Page 8 of 26 Figure 11 Typical Force Vs Velocity Front Damper Figure 12 Typical Force Vs Velocity Rear Damper...

Page 9: ...n as needed to reconnect the link to the inner most hole on the sway bar arm Changes must be made to both the left and right connections to achieve the stiffening or softening affect See figure 13 Fig...

Page 10: ...Inspect Bi Annually Tie Rod End left right Clean and Inspect Annually Eccentric Bolts Clean and Inspect Annually Rear Axles Clean and Inspect Annually Engine Mounts Clean and Inspect Annually Drive S...

Page 11: ...posite direction and you will damage your transmission or differential To Service the Inline Filter Remove filter body and disassemble as shown in figure 16 Clean out any debris and reassemble Reinsta...

Page 12: ...Long Road Racing Global MX 5 Cup User Guide Version 1 3 3 8 17 Page 12 of 26 17 0 Wiring Diagrams 17 1 Power Distribution Panel Trunk...

Page 13: ...Long Road Racing Global MX 5 Cup User Guide Version 1 3 3 8 17 Page 13 of 26 17 2 Main Chassis Harness Trunk to Dash...

Page 14: ...Long Road Racing Global MX 5 Cup User Guide Version 1 2 2 1 16 Page 14 of 26 17 3 Switch Panel and Start Button Dash...

Page 15: ...Long Road Racing Global MX 5 Cup User Guide Version 1 3 3 8 17 Page 15 of 26 17 4 Engine Bay Cowl and Alternator Relay...

Page 16: ...Long Road Racing Global MX 5 Cup User Guide Version 1 3 3 8 17 Page 16 of 26 17 5 Fire Bottle Wiring Harness Layout...

Page 17: ...110 in lbs Front Brake Bleeders 4 107 141 in lbs 3 Rear Suspension Rear hub 3 91 100 Rear Axle Nut 2 175 202 Rear Damper Top Mount Nut 2 34 40 Rear Damper Lower Bolt 1 49 59 4 Rear Brakes Rear Brake...

Page 18: ...Long Road Racing Global MX 5 Cup User Guide Version 1 2 2 1 16 Page 18 of 26 19 1 Front Suspension...

Page 19: ...Long Road Racing Global MX 5 Cup User Guide Version 1 2 2 1 16 Page 19 of 26 19 2 Front Brakes...

Page 20: ...Long Road Racing Global MX 5 Cup User Guide Version 1 2 2 1 16 Page 20 of 26 19 3 Rear Suspension...

Page 21: ...Long Road Racing Global MX 5 Cup User Guide Version 1 2 2 1 16 Page 21 of 26 19 4 Rear Brakes...

Page 22: ...Long Road Racing Global MX 5 Cup User Guide Version 1 2 2 1 16 Page 22 of 26 19 5 Engine Bay 12 19 ft lbs 37 43 ft lbs 37 43 ft lbs...

Page 23: ...Cup User Guide Version 1 2 2 1 16 Page 23 of 26 Note Stock Exhaust Header shown Torque specification for Motorsports Header are the same Note Engine Mount Reinforcement Brackets are included and are i...

Page 24: ...Long Road Racing Global MX 5 Cup User Guide Version 1 2 2 1 16 Page 24 of 26 19 6 Under Car...

Page 25: ...Long Road Racing Global MX 5 Cup User Guide Version 1 2 2 1 16 Page 25 of 26 19 7 Differential and Transmission...

Page 26: ...e 26 of 26 Tightening torque Tightening torque 135 164 N m 14 16 kgf m 100 120 ft lbf 164 200 N m 17 20 kgf m 121 147 ft lbf Power Plat Frame Spacing Specification Between bottom surface of power plan...

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