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S.A.F.E. System Theory of Operation

While the dryer is in an idle state, or 20-seconds after the heat turns off, the Phase 7 control monitors the
thermistor probe, located in the top of the basket (tumbler) chamber, and records the minimum temperature.  If
the minimum recorded thermistor probe temperature is greater than 120° F (48° C) and the control detects a 50°
rise in temperature, this will be the trip point and the S.A.F.E. system routine will activate.

While a drying cycle is in process and the heat has turned on at least once, the Phase 7 control monitors the
exhaust temperature transducer.  If the drying cycle temperature set point is set greater than 160° F (71° C) and
the control detects an exhaust temperature rise 25° F greater than set point, this will be the trip point and the
S.A.F.E. system routine will activate.  If set point is below 160° F (71° C), the trip point will be 185° F (85° C).

Once the S.A.F.E. system routine is activated, the control will display “S.A.F.E. SYSTEM ACTIVATED” and
water will be injected into the basket (tumbler) chamber.  Any time water is being injected into the basket
(tumbler), the basket (tumbler) drive will turn the load for 1-second every 15-seconds.  This process will continue
for a minimum of 2 minutes.  After the 2 minutes have elapsed, the control will check if the temperature
remained above trip point; if so, the water will remain on.  The control will continue to check if the temperature
is above trip point every 30-seconds.  If the water has been on for a constant 10 minutes, the water will be turned
off, regardless of the temperature, and the control will display “S.A.F.E. SYSTEM WAS ACTIVATED.”  If the
temperature has dropped below trip point, the control will turn off the water prior to 10 minutes.

SYSTEM RESET

After the microprocessor determines that the situation is under control and shuts the water being injected into the
basket (tumbler) off, the microprocessor display will read “S.A.F.E. SYSTEM WAS ACTIVATED,” and the
horn/tone will sound until reset manually.

 To reset the microprocessor once the control displays “S.A.F.E. SYSTEM WAS ACTIVATED,” press the red
“STOP/CLEAR” key on the keyboard (touch pad).

S.A.F.E. SYSTEM WATER VALVE CHECK

The operation of the water solenoid valve can be tested to ensure that the water supply system and valve are
functional.  Before attempting a system check, be sure that 

ALL

 water supply shutoff valves to the dryer are in

the OPEN position; the dryer 

must be

 in the “READY” mode with no cycle loaded or in progress.

1. Press and hold the red “STOP/CLEAR” key (while in “READY” mode and no cycle is in progress).

2. Press and hold the “A” key.

3. Water valve will open and water will be dispensed into basket (tumbler) area as long as both keys are held.

The Phase 7 non-coin microprocessor controller (computer) will prompt the user to perform a S.A.F.E. system
valve check at every 4000 hours to ensure proper functionality.  At the 4000 hour mark, the control will wait for
end of the cycle and then will prompt the user to “PLEASE EMPTY TUMBLER, THEN PRESS THE
‘STOP/CLEAR’ AND ‘A’ KEYS TO TEST THE WATER VALVE.”  When the ‘STOP/CLEAR’ and ‘A’ keys
are pressed, the control will activate the S.A.F.E. system water valve for 2-seconds, at which point the control
will prompt the user with the following message: “IF WATER DID NOT TURN ON, CALL FOR SERVICE.
THANK YOU.”

Summary of Contents for MDG50MNVWW

Page 1: ...n Suivez les instructions du fournisseur Si vous ne pouvez rejoindre le fournisseur de gaz appelez le service des incendies L installation et l entretien doivent tre assur s par un installateur ou un...

Page 2: ...ications colors and material and to change or discontinue models The illustrations included in this manual may not depict your particular dryer exactly Important For your convenience log the following...

Page 3: ...disabled IMPORTANT YOUMUSTDISCONNECTANDLOCKOUTTHEELECTRICSUPPLYANDTHEGAS SUPPLY BEFORE ANY COVERS OR GUARDS ARE REMOVED FROM THE MACHINETOALLOWACCESSFORCLEANING ADJUSTING INSTALLATION OR TESTING OF A...

Page 4: ...cluded with the dryer WARNING DRYER MUST NEVER BE OPERATEDWITHOUTTHE LINTFILTER SCREEN IN PLACE EVENIFANEXTERNALLINTCOLLECTIONSYSTEMISUSED Dryer must not be installed or stored in an area where it wil...

Page 5: ...equirements 9 D FreshAirSupplyRequirements 10 E ExhaustRequirements 11 F ElectricalInformation 16 G GasInformation 19 H Preparation For Operation Start Up 23 I PreoperationalTests 24 J PreoperationalI...

Page 6: ...D LintDrawerRemoval 31 SECTION VII DATA LABEL INFORMATION 32 SECTION VIII PROCEDURE FOR FUNCTIONAL CHECK OF REPLACEMENT COMPONENTS 33 SECTION IX MANUAL RESET BURNER HI LIMIT INSTRUCTIONS 36 A Phase 7...

Page 7: ...h c DO NOT use any phone in your building d Clear the room building or area of ALL occupants e Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions f If yo...

Page 8: ...ryer door switch lint drawer switch or heat safety circuit ever be disabled WARNING PERSONALINJURYOR FIRE COULD RESULT SHOULD THE DRYER DOOR SWITCH LINT DRAWER SWITCH OR HEAT SAFETYCIRCUIT EVER BE DIS...

Page 9: ...BASKET TUMBLER DEPTH 37 1 2 95 3 cm BASKET TUMBLER MOTOR 3 4 hp 0 560 kW DOOR OPENING DIAMETER 21 1 2 54 61 cm BASKET TUMBLER VOLUME 18 3 cu ft 0 518 cu m DRYERS PER 20 40 CONTAINER 10 20 DRYERS PER...

Page 10: ...6 NOTE Manufacturerreservestherighttomakechangesinspecificationsatanytimewithoutnoticeor obligation Specifications...

Page 11: ...er IMPORTANT Dryer must be transported and handled in an upright position at ALLtimes The dryer can be moved to its final location while still attached to the skid or with the skid removed To unskid t...

Page 12: ...h Air Supply Requirements in Section D 5 Clearance provisions must be made from combustible construction as noted in this manual refer to Dryer Enclosure Requirements in Section C 6 Provisions must be...

Page 13: ...required providing no sprinkler is located above the dryer For steam dryers or if a sprinkler is located above the dryer 18 inches 45 72 cm is required D Dryer should be positioned 12 inches 30 48 cm...

Page 14: ...ributed equally to the dryers The dryer must be installed with provisions for adequate combustion and make up air supply EXAMPLE For a bank of eight 8 dryers two 2 unrestricted openings measuring 3 fe...

Page 15: ...to which it is connected ALL ductwork joints must be taped to prevent moisture and lint from escaping into the building Additionally inspection doors should be installed at strategic points in the ex...

Page 16: ...over 20 feet 6 1 meters a minimum size of 10 inches 25 4 cm must be used HORIZONTAL VENTING When a single 8 inch 20 32 cm horizontal vent is used the ductwork to the outlet cannot exceed 20 feet 6 1 m...

Page 17: ...elbows used exceeds the above noted specifications the cross sectional area of the ductwork must be increased in proportion to the number of elbows or duct run added IMPORTANT For extended ductwork r...

Page 18: ...s being connected to the main common ductmust be a minimumof34 1 4 87cm dryerwidth Ductwork should be laid out in such a manner where allowances are made at rear area of the dryer for removal of rear...

Page 19: ...15 HORIZONTAL VENTING Illus C VERTICAL VENTING Illus D...

Page 20: ...protected branch circuit The dryer must be connected with copper wire only DO NOT use aluminum wire which could cause a fire hazard The copper conductor wire cable must be of proper ampacity and insul...

Page 21: ...ipe The grounded cold water pipe must have metal to metal connection ALL the way to the electrical ground If there are any nonmetallic interruptions such as a meter pump plastic rubber or other insula...

Page 22: ...ses a strain relief must be installed where the wiring enters the dryer IMPORTANT Aseparate protected circuit must be provided to each dryer Single Phase 1 Wiring Connections Hookup The electrical inp...

Page 23: ...n cause irreparable damage to the gas valve which willVOIDTHEWARRANTY WARNING FIRE OR EXPLOSION COULD RESULT DUE TO FAILURE OF ISOLATINGOR DISCONNECTINGTHE GAS SUPPLYAS NOTED 1 Gas Supply The gas drye...

Page 24: ...the gas pressure must be regulated upstream of the dryer The pressure measured at each gas valve pressure tap must be a consistent 10 5 inches 26 1 mb water column There is no regulator or regulation...

Page 25: ...iance Btus being supplied The dryer is provided with a 1 2 N P T inlet pipe connection extending out the back area of the burner box The minimum pipe size supply line to the dryer is 1 2 diameter For...

Page 26: ...and safe operation A 1 8 N P T plugged tap accessible for a test gauge connection must be installed in the main gas supply line immediately upstream of each dryer IMPORTANT Pipe joint compounds that...

Page 27: ...ted at the factory prior to shipping However each sail switch adjustment must be checked to ensure that this important safety control is functioning 5 Check bolts nuts screws terminals and fittings fo...

Page 28: ...ignitions total of three 3 ignition attempts If there is no flame after the third ignitionattemptthemodulewilllockoutuntilitismanuallyreset Toresettheignitionsystem open and close the main door and r...

Page 29: ...meaning no cycle in progress 2 Press the letter on the keyboard touch pad corresponding to the cycle desired i e key E to start rotate the dryer 3 L E D display will now show Cycle In Progress and Cy...

Page 30: ...cated on the electronic timer as noted in the illustration below K SHUTDOWN INSTRUCTIONS If the dryer is to be shutdown taken out of service for a period of time the following must be performed 1 Disc...

Page 31: ...acting the Maytag Co be sure to give them the correct model number and serialnumbersothatyourinquiryishandledinanexpeditiousmanner B PARTS Replacement parts should be purchased from the dealer from wh...

Page 32: ...pleted and returned for each individual dryer NOTE Besuretoincludetheinstallationdatewhenreturningthewarrantycard s B WARRANTY For a copy of the manufacturer s commercial warranty covering your partic...

Page 33: ...AND LIQUIDS NOTE Suggested time intervals shown are for average usage which is considered six 6 to eight 8 operational running hoursperday IMPORTANT Dryer produces combustible lint and must be exhaust...

Page 34: ...setscrews grounding connections and nonpermanent gas connections unions shutoff valves and orifices Motor and drive belts should be examined Cracked or seriously frayed belts should be replaced Tighte...

Page 35: ...r pull drawer out approximately halfway Rotate move lint drawer stop hinge refer to the illustration below downward and pull the drawer out IMPORTANT After replacing the lint drawer back into the drye...

Page 36: ...er to gather information on your particular dryer 3 MANUFACTURINGCODE NUMBER The number issued by the manufacturer which describes ALL possible options on your particular model 4 TYPE OFHEAT This desc...

Page 37: ...1 Upon completing installation of the replacement microprocessor controller computer board reestablish power to the dryer 2 Start the drying cycle by pressing any temperature selection keys HI MED or...

Page 38: ...croprocessor controller computer board reestablish power to the dryer 2 Start the drying cycle by pressing any of the preset cycles in letters A F 3 Verify that the applicable indicator lights on the...

Page 39: ...operation No L E D indicator indicates a power or an internal failure has occurred 3 For Models with DSI Module Type II Theory of Operation Start the drying cycle When the gas burner ignites within th...

Page 40: ...re has dropped below 100 F 38 C The clear stop button on the Phase 7 keyboard touch pad must be pressed to clear the error condition The open burner hi limit must be reset manually prior to the start...

Page 41: ...insorreignites While the water jet s are activated the basket tumbler will jog to move the water throughout the load The microprocessor will display that the system was activated and will continue to...

Page 42: ...supplied with a minimum water pipe size of 1 2 and be provided with 40 psi 20 psi 2 75 bar 1 37 bar of pressure For use of optional manual bypass a second source with the same piping and pressure requ...

Page 43: ...ne coupling must be used in an effort to avoid damaging the electric water solenoid valve NOTE The 3 4 11 5 NH is a standard hose coupling screw thread It is not to be confused with 3 4 N P T The seal...

Page 44: ...er or the water supply is located in an area where it will be exposed to cold freezing temperatures provisions must be made to protect these water lines from freezing WARNING If the water in the suppl...

Page 45: ...of the temperature and the control will display S A F E SYSTEM WAS ACTIVATED If the temperature has dropped below trip point the control will turn off the water prior to 10 minutes SYSTEM RESET After...

Page 46: ...corrected the control will continue to monitor the condition for 1 minute before exiting S A F E SYSTEM DISABLED mode SHORTED WATER VALVE This message indicates that the water valve is shorted or that...

Page 47: ..._____________________________________________________________________________________________________ __________________________________________________________________________________________________...

Page 48: ...Part No 113308 6 06 26 08 0...

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