Disassembly Procedures
16021879 Rev. 0
©
2002 Maytag Appliances Company
20
Spark Module Removal
1. Disconnect unit from electrical power source.
2. Remove electrical box cover secured by two screws.
3. Disconnect lead wires to the spark module and
remove.
4. Reverse procedure to reassemble. When installing
spark module, verify that lead wires are correctly
connected to the unit. See spark module wiring
diagram located beneath unit.
Disassembly Instructions for Models
AKS30, AKS3020, AKS3030, AKS3040,
AKS3050, CKS3020, PGT153, and RTP308
Diecast Burners
1. Disconnect electric and gas supplies.
2. Lift off grates and burner caps.
3. Remove phillips screw securing sealed burner to
maintop.
4. Lift sealed burners high enough to pull wire from
electrode.
5. Reverse procedure to reinstall.
Maintop
1. Disconnect electric and gas supplies.
2. Lift off grates, burner caps, control knobs and control
panel.
3. Remove diecast burners. (See Diecast Burners,
section.)
4. Remove phillips screws securing maintop to venturi
assemblies.
5. Remove phillips screws securing maintop to manifold
support brackets.
6. Lift off maintop.
7. Reverse procedure to reinstall.
Venturi Assemblies
1. Disconnect electric and gas supplies.
2. Remove diecast burners. (See Diecast Burners,
section.)
3. Remove maintop. (See Maintop, section.)
4. Remove phillips screws securing venturi assembly to
burner box. Repeat for each assembly.
5. Lift out venturi assemblies.
Spark Module
1. Disconnect electric and gas supplies.
2. Remove diecast burners. (See Diecast Burners,
section.)
3. Remove maintop. (See Maintop, section.)
4. Remove screws securing spark module to burner
box.
5. Disconnect lead wires to spark module and remove.
6. Reverse procedure to reinstall. When installing spark
module verify that lead wires are correctly connected
to unit.
Burner Ignitor Switches
1. Disconnect electric and gas supplies.
2. Remove diecast burners. (See Diecast Burners,
section.)
3. Remove maintop. (See Maintop, section.)
4. Disconnect lead wires.
5. Pull burner ignitor switches from burner valves.
6. Reverse procedure to reinstall. Verify that lead wires
are correctly connected.
Burner Gas Valves
1. Disconnect electric and gas supplies.
2. Remove diecast burners. (See Diecast Burners,
section.)
3. Remove maintop. (See Maintop, section.)
4. Disconnect lead wires from spark switch.
5. Pull burner ignitor switches from burner valves.
6. Using an appropriate wrench, remove bolts with
washers securing burner valves to manifold.
7. Reverse procedure to reinstall. Verify that lead wires
are correctly connected to spark switch.
8. Test for leaks with soap solution or leak tester.
Manifold
1. Disconnect electric and gas supplies.
2. Disconnect gas pressure regulator from unit.
3. Remove diecast burners. (See Diecast Burners,
section.)
4. Remove maintop. (See Maintop, section.)
5. Disconnect lead wires from spark switches.
6. Pull off surface burner ignition switches.
7. Remove burner gas valves.
8. Disconnect screw from each manifold mounting
brackets.
9. Lift manifold and inlet seal from bottom.
10.Reverse procedure to reinstall.
11.Test for leaks with soap solution or leak tester.
DANGER
!
To avoid risk of property damage, serious injury, or
death. Do not test for leaks with an open flame.
