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Troubleshooting Procedures

16021879 Rev. 0

©

2002 Maytag Appliances Company

18

Spark Module (Models RTP306 and RTP307)

The spark module for the automatic pilotless ignition
(spark) system on models RTP306 and RTP307 is
located at the bottom rear of the unit. It is housed in the
electrical box. The module is accessed by removing two
screws holding the electrical box to the unit, which
detaches the electrical box. Disconnect electrical power
before attempting to remove the box.

In the event of “NO SPARK” verify that the ignitor
ceramic is clean and the gap between ignitor and ignitor
grounding bracket dimple is 1/8” (-1/32”, +0).
1. Check AC line fuse, or circuit breaker.
2. Disconnect electricity at disconnect plug, and turn off

gas supply to cooktop.

3. Using wiring diagram, verify all terminals and wire

connections are correct and tight.

4. Set meter on VAC scale.
5. Attach one meter lead of test meter to the black wire

terminal on spark module.

6. Attach remaining lead to white wire terminal on spark

module.

7. Reconnect electricity at main disconnect plug.
8. Turn all top burner knobs to their light positions.
9. No line voltage at test meter indicates an electrical

circuit interruption before spark module.

10.If line voltage is at test meter then check ignitors.
11.If ignitors are OK; replace ignition module.

Top Burner Spark Ignitors

1. Disconnect electricity at main disconnect plug.
2. Disconnect two spark ignitor leads from spark

module terminals.

3. Set ohmmeter on the RX1 ohm scale (adjust to zero).
4. Attach one meter lead to a good ground (bare metal)

on the cooktop.

5. Touch remaining meter lead to each terminal of

ignitor lead. A continuity reading from either ignitor
lead indicates the ignitor lead is shorted to ground.
Replace ignitor lead. If no continuity reading from
either ignitor lead to ground, then proceed to Step 6.

6. Attach one meter lead to one terminal to the ignitor

lead and touch the remaining meter lead on the
opposite end of the ignitor lead that is attached to the
top burner mounting bracket. Repeat same
procedure with the other ignitor lead. No continuity on
either lead indicates an open circuit in the ignitor lead
wire. Replace ignitor lead.

Gas Pressure and Measurement

Correct burner ignition and operation depend upon
adequate gas pressure. Amana, Caloric and Modern
Maid cooktop regulators are designed to provide proper
pressure. Refer to Rating Label for pressure supply.
These units are set at the factory for natural gas. The
gas regulator and gas valves on these units may be
converted when connected to LP/propane gas.

The minimum supply pressure to the regulator must be
at least 7 inches WCP for natural gas and 11 inches
WCP for LP/propane gas. The maximum pressure
cannot exceed 14 inches WCP.

Measuring Gas Pressure

Measure gas pressure by using pressure meters and
gauges or by using a manometer. The following
directions apply to using a manometer. If pressure
meters and gauges are used, follow directions supplied
with those units.

Using the Manometer

A manometer is a U-shaped tube of clear plastic or
glass. Between the two “legs” of the U is a scale
measured in inches.

Fill the tube with water until the water level reaches “0”
on both legs. Connect one leg of the tube to the range
manifold or gas valve orifice. Leave the other leg open.
Applying gas pressure pushes down the water on one
side and up on the other side.

The procedure for taking a gas pressure measurement
is simple. Connect the tubing from one leg of the
manometer to the gas valve orifice hood. Bleed off
trapped air by inserting a small screwdriver blade briefly
under the connecting tubing. Trapped air could give an
inaccurate reading. Turn on gas valve. Take a full load
reading by turning on all top burners to verify that
pressure under full load is still within specifications.

Gas pressure is measured in WCP by adding the
readings from both tubes. If water level on both legs is at
the two inch mark, this indicates a pressure of 4 inches
WCP that conforms with cooktop specifications as
specified on rating label.

Summary of Contents for AKO2000

Page 1: ...AKS3040 PAKS3040 AKS3050 P1142526N CKS3020 P1142515N GT341 GT451 GT583 KGT341 P1123230N KGT341 P1131428N PGT120U P1142504N PGT153U P1142506N RTP201 P1131401N RTP203 RTP300 RTP302 RTP304 RTP305 RTP306...

Page 2: ...not be responsible for any injury or property damage arising from improper service or service procedures If you perform service on your own product you assume responsibility for any personal injury or...

Page 3: ...Cutout 12 Clearances 12 Above a Drawer 12 Placing Unit in Countertop 12 Adjusting Top Pilots Gas Ignition 12 Automatic Pilotless Ignition Models 12 Installation Notes AKS3020 AKS3030 AKS3040 AKS3050 a...

Page 4: ...ipments and delays Please refer to parts catalog when ordering replacement parts New Old Amana Cooking Products Nomenclature Brand Product Fuel Type Configuration Width Feature Series Color A Amana C...

Page 5: ...ertible H High Broil J Hi Broil w Cont Cleaning Panels K Upper Oven Microwave Lower Self Cleaning L Low Broil M Low Broil w Cont Cleaning Panels P Portable R Microwave Electric S Self Clean T Cooktop...

Page 6: ...Cooktop power cords are equipped with a three prong grounded plug They fit standard three prong wall receptacles WARNING To avoid risk of serious electrical shock or property damage Do not cut or remo...

Page 7: ...difying the gas supply pressure regulator and individual burner valves enables these units to use LP gas Pressure Regulator Conversion All Models Amana uses several types of gas pressure regulators fo...

Page 8: ...verse to bring washer to the top 4 Reinstall spring and washer 5 Tighten cap Cap Washer Natural Gas L P Gas Converting Burners to LP Gas All Models Universal units have double coaxial orifices sized f...

Page 9: ...nd locating adjustment screws for models with pilot lights are covered in installation notes for those models A properly adjusted pilot flame means the burner will correctly ignite Problems caused by...

Page 10: ...he underside of cooktop Pull each tab outward to form a 90 degree angle with bottom of cooktop Tabs keep cooktop from being lifted out of cooktop Removal and Replacement of the Cooktop 1 Shut off elec...

Page 11: ...sure regulator and make adjusting the regulator easier Placing Unit in Countertop Unpack all parts Access the burner compartment by removing the maintop as follows 1 Remove top grates burner bowls and...

Page 12: ...supply box It is important that the wall receptacle be located within the cabinet cutout specifications Placing Unit in Countertop Remove all literature packed with cooktop To access the burner compar...

Page 13: ...gulator and make adjusting the regulator easier Placing Unit in Countertop Remove all literature packed with cooktop 1 Remove burner grates and caps 2 Remove screws securing burners to cooktop 3 Unplu...

Page 14: ...ing and roasting Cast iron responds slowly to temperature changes It responds best for long low heat cooking and pan frying Stainless steel combined with another metal such as copper responds better t...

Page 15: ...When burner lights turn control to desired setting 3 When finished cooking turn all controls to OFF Cleaning Do not clean cooktop until it cools Sudden temperature changes can crack the porcelain or...

Page 16: ...g Sealed Burners Open Head Burners Open head burners can be removed for cleaning Maintop and burners must be cool before cleaning 1 Remove grates Lift or remove maintop 2 Grasp burners at burner head...

Page 17: ...r ignition ports Adjust air shutters according to installation instructions Adjust burner flame according to LP conversion information in installation instructions 3 Burners will not ignite No Spark a...

Page 18: ...er lead on the opposite end of the ignitor lead that is attached to the top burner mounting bracket Repeat same procedure with the other ignitor lead No continuity on either lead indicates an open cir...

Page 19: ...t Fittings Applicable Models 1 Remove maintop 2 Turn pilot gas off at pilot adjusting screw 3 Remove tubing nut at pilot assembly 4 Remove pilot shield on channel and cone in pilot cup 5 Pilot assembl...

Page 20: ...See Diecast Burners section 3 Remove maintop See Maintop section 4 Remove screws securing spark module to burner box 5 Disconnect lead wires to spark module and remove 6 Reverse procedure to reinstall...

Page 21: ...1 2 N L1 Spark Module Voltage Wire Electrode RD SF2 Spark Switches RD SF2 RD SF2 RD SF2 1 2 3 1 2 3 WH SF2 GN SF2 Power Cord Main Input Ribbed or Striped Side of Cord 3 SKT Cap 3 Pin Plug WIRING DIAGR...

Page 22: ...or AKS30 PGT153 and RTP308 NOTE 1 All wires 18GA 150 C XL unless otherwise specified 2 All replacement wires must have same ratings as original wires Neutral L N Spark Module High Voltage Output 1 2 3...

Page 23: ...ersonal injury or death disconnect power to cooktop before servicing unless testing requires it Supply Cord G Disconnect Switches Spark Module Electrode G R R R W Switches Ignitor L1 N SCHEMATIC WIRIN...

Page 24: ...ry or death disconnect power to cooktop before servicing unless testing requires it Supply Cord G Disconnect Switches Spark Module Electrodes W Switches Module L1 N SCHEMATIC WIRING DIAGRAM Part Numbe...

Page 25: ...ath disconnect power to cooktop before servicing unless testing requires it Valve Switches Spark Module 9 8 7 6 SCHEMATIC L N Valve Switches Spark Module 1 2 3 1 2 3 L N BL W BL BL L N 9 8 7 6 Disconn...

Page 26: ...th disconnect power to cooktop before servicing unless testing requires it 120 VAC W B Spark Module N 1 2 L Spark Ignitors Front Rear Micro Switches Thermoset R W COM COM NO NO B NOTE Replacement wire...

Page 27: ...nless testing requires it Electric Ignitor Circuit for AKS3020 AKS3030 AKS3040 AKS3050 and CKS3020 Part Number 35 317134 05 0 Manifold Switches Line Neutral Spark Module L N A B A1 B1 1 2 3 4 or Surfa...

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