Maytag AKO2000 Service Manual Download

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Models and manufacturing

numbers in this manual

Service

Gas Cooktops

This manual replaces RS2410001 Rev. 4

Service Manual for
Amana



Caloric



Modern Maid



AKO2000

P1142512N

AKS30

P1142501N

AKS3020*

P1142517N

AKS3030*

P1142527N

AKS3030*

PAKS3030*

AKS3040*

P1142513N

AKS3040*

P1142518N

AKS3040*

P1142522N

AKS3040*

P1142525N

AKS3040*

PAKS3040*

AKS3050*

P1142526N

CKS3020*

P1142515N

GT341
GT451
GT583
KGT341

P1123230N

KGT341

P1131428N

PGT120U

P1142504N

PGT153U

P1142506N

RTP201

P1131401N

RTP203
RTP300
RTP302
RTP304
RTP305
RTP306

P1142508N

RTP306U

P1131494N

RTP307
RTP308U

P1142505N

RTP348
RTP349

This manual is to be used by qualified appliance

technicians only. Maytag does not assume any

responsibility for property damage or personal
injury for improper service procedures done by
an unqualified person.

16021879

Revision 0

August 2002

Summary of Contents for AKO2000

Page 1: ...AKS3040 PAKS3040 AKS3050 P1142526N CKS3020 P1142515N GT341 GT451 GT583 KGT341 P1123230N KGT341 P1131428N PGT120U P1142504N PGT153U P1142506N RTP201 P1131401N RTP203 RTP300 RTP302 RTP304 RTP305 RTP306...

Page 2: ...not be responsible for any injury or property damage arising from improper service or service procedures If you perform service on your own product you assume responsibility for any personal injury or...

Page 3: ...Cutout 12 Clearances 12 Above a Drawer 12 Placing Unit in Countertop 12 Adjusting Top Pilots Gas Ignition 12 Automatic Pilotless Ignition Models 12 Installation Notes AKS3020 AKS3030 AKS3040 AKS3050 a...

Page 4: ...ipments and delays Please refer to parts catalog when ordering replacement parts New Old Amana Cooking Products Nomenclature Brand Product Fuel Type Configuration Width Feature Series Color A Amana C...

Page 5: ...ertible H High Broil J Hi Broil w Cont Cleaning Panels K Upper Oven Microwave Lower Self Cleaning L Low Broil M Low Broil w Cont Cleaning Panels P Portable R Microwave Electric S Self Clean T Cooktop...

Page 6: ...Cooktop power cords are equipped with a three prong grounded plug They fit standard three prong wall receptacles WARNING To avoid risk of serious electrical shock or property damage Do not cut or remo...

Page 7: ...difying the gas supply pressure regulator and individual burner valves enables these units to use LP gas Pressure Regulator Conversion All Models Amana uses several types of gas pressure regulators fo...

Page 8: ...verse to bring washer to the top 4 Reinstall spring and washer 5 Tighten cap Cap Washer Natural Gas L P Gas Converting Burners to LP Gas All Models Universal units have double coaxial orifices sized f...

Page 9: ...nd locating adjustment screws for models with pilot lights are covered in installation notes for those models A properly adjusted pilot flame means the burner will correctly ignite Problems caused by...

Page 10: ...he underside of cooktop Pull each tab outward to form a 90 degree angle with bottom of cooktop Tabs keep cooktop from being lifted out of cooktop Removal and Replacement of the Cooktop 1 Shut off elec...

Page 11: ...sure regulator and make adjusting the regulator easier Placing Unit in Countertop Unpack all parts Access the burner compartment by removing the maintop as follows 1 Remove top grates burner bowls and...

Page 12: ...supply box It is important that the wall receptacle be located within the cabinet cutout specifications Placing Unit in Countertop Remove all literature packed with cooktop To access the burner compar...

Page 13: ...gulator and make adjusting the regulator easier Placing Unit in Countertop Remove all literature packed with cooktop 1 Remove burner grates and caps 2 Remove screws securing burners to cooktop 3 Unplu...

Page 14: ...ing and roasting Cast iron responds slowly to temperature changes It responds best for long low heat cooking and pan frying Stainless steel combined with another metal such as copper responds better t...

Page 15: ...When burner lights turn control to desired setting 3 When finished cooking turn all controls to OFF Cleaning Do not clean cooktop until it cools Sudden temperature changes can crack the porcelain or...

Page 16: ...g Sealed Burners Open Head Burners Open head burners can be removed for cleaning Maintop and burners must be cool before cleaning 1 Remove grates Lift or remove maintop 2 Grasp burners at burner head...

Page 17: ...r ignition ports Adjust air shutters according to installation instructions Adjust burner flame according to LP conversion information in installation instructions 3 Burners will not ignite No Spark a...

Page 18: ...er lead on the opposite end of the ignitor lead that is attached to the top burner mounting bracket Repeat same procedure with the other ignitor lead No continuity on either lead indicates an open cir...

Page 19: ...t Fittings Applicable Models 1 Remove maintop 2 Turn pilot gas off at pilot adjusting screw 3 Remove tubing nut at pilot assembly 4 Remove pilot shield on channel and cone in pilot cup 5 Pilot assembl...

Page 20: ...See Diecast Burners section 3 Remove maintop See Maintop section 4 Remove screws securing spark module to burner box 5 Disconnect lead wires to spark module and remove 6 Reverse procedure to reinstall...

Page 21: ...1 2 N L1 Spark Module Voltage Wire Electrode RD SF2 Spark Switches RD SF2 RD SF2 RD SF2 1 2 3 1 2 3 WH SF2 GN SF2 Power Cord Main Input Ribbed or Striped Side of Cord 3 SKT Cap 3 Pin Plug WIRING DIAGR...

Page 22: ...or AKS30 PGT153 and RTP308 NOTE 1 All wires 18GA 150 C XL unless otherwise specified 2 All replacement wires must have same ratings as original wires Neutral L N Spark Module High Voltage Output 1 2 3...

Page 23: ...ersonal injury or death disconnect power to cooktop before servicing unless testing requires it Supply Cord G Disconnect Switches Spark Module Electrode G R R R W Switches Ignitor L1 N SCHEMATIC WIRIN...

Page 24: ...ry or death disconnect power to cooktop before servicing unless testing requires it Supply Cord G Disconnect Switches Spark Module Electrodes W Switches Module L1 N SCHEMATIC WIRING DIAGRAM Part Numbe...

Page 25: ...ath disconnect power to cooktop before servicing unless testing requires it Valve Switches Spark Module 9 8 7 6 SCHEMATIC L N Valve Switches Spark Module 1 2 3 1 2 3 L N BL W BL BL L N 9 8 7 6 Disconn...

Page 26: ...th disconnect power to cooktop before servicing unless testing requires it 120 VAC W B Spark Module N 1 2 L Spark Ignitors Front Rear Micro Switches Thermoset R W COM COM NO NO B NOTE Replacement wire...

Page 27: ...nless testing requires it Electric Ignitor Circuit for AKS3020 AKS3030 AKS3040 AKS3050 and CKS3020 Part Number 35 317134 05 0 Manifold Switches Line Neutral Spark Module L N A B A1 B1 1 2 3 4 or Surfa...

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