Mayer TM 2700 L Page 90 Operating Instructions Manual Download

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Summary of Contents for TM 2700 L

Page 1: ...Issue date 01 02 2016 V1 0 Before the initial start up read and keep at the machine for future use Operating instructions Potting machine TM 2700 ...

Page 2: ...es 2 Installing the machine 3 Measures for the machine s stability against overturning 4 Disassembly and disposal of the machine 5 Initial start up 1 Check prior to first start 2 Starting the machine for the first time 3 Stopping the machine 6 Operation 1 Normal operation 2 Shutting down the machine 3 Measures prior to and after a longer shutdown 7 Malfunctions 1 Behaviour in case of malfunctions ...

Page 3: ...2700 potting machine is not used in accordance with the regulations the safe operation of the machine is not guaranteed The usage for intended purpose involves the reading of the operating instructions and the compliance of the regulations specially safety regulations stated in it Furthermore every inspection and maintenance should be performed in specified time For damages that are originated fro...

Page 4: ...4 2 Structure Plan view of potting machine TM 2700 M Plan view of potting machine TM 2700 L Plan view of potting machine TM 2700 XL front front front right back back back left left left right right ...

Page 5: ...s are fixed on endless chains located in the elevator housing which take the soil from the hopper When the plates reach the upper turning point the soil falls into pot being there An adjustable conveyor belt is installed inside the soil hopper which forwards the soil always towards the elevator The pot holders that are fixed to the special belt move on and a drilling motor being synchronous with t...

Page 6: ...ntrol voltage 24 V DC Power connection 400V 50Hz 5 polig Power input 3 2 kW Pot size simple version 16 to 30 cm diameter for round pots square pots on request Pot size twofold quadruple version 7 to 15 cm diameter for round and square pots Capacity of soil hopper 1 500l up to 4 500 l on request Production speed single twofold quadruple max 2 500 max 5 000 10 000 pots Usable drill sizes single dril...

Page 7: ...ions up to 4 500 litres Heavy duty guide rollers rear end Stainless steel shovels and chains Additional frequency converters Fertilizer dispenser Belt storage magazine Rotating brush Important note When placing repeat orders for accessories and spare parts make sure to have information about the machine type and number at your hand ...

Page 8: ... for organisation Part 1 Basic terminology methodology Part 2 Guiding technical principles and specifications Safety distances to keep the upper limbs from reaching danger points Safety of machines minimum distances to avoid any crushing of body parts Safety related parts of control systems Part 1 General principles for design Principles for risk assessment Interlocking devices associated with gua...

Page 9: ...ion section the machine is only operated when in flawless working order and especially that the working order of the safety equipment is regularly checked the Operating Instructions are always available in legible condition and complete at the location where the machine is used only sufficiently qualified and authorised personnel operate service and repair the machine these personnel are regularly...

Page 10: ...ist when dealing with this machine These residual hazards relate to People The machine Other things and objects The environment The following safety symbols are used in these Operating Instructions This symbol indicates that there are dangers to the machine things and the environment but that no dangers to people are to be expected If these instructions are not followed it might result in malfunct...

Page 11: ...owed to reach into the compost hopper to push in more soil for example because when doing so there would be a danger of getting caught by the scraping chain it is not allowed to get into the compost hopper while the machine is running it is not allowed to reach into the console or pot dispenser while the machine is running it is not allowed to reach into the drilling stand while the machine is run...

Page 12: ...ouch the running machine in order to resolve the malfunction It must always be possible to access the emergency cut off switches It is forbidden to climb onto the running machine The machine must be set up on even and solid surface so that it stands securely in place There is danger of life in case of a machine falling over The floor workplaces at the machine and traffic routes must be regularly c...

Page 13: ...hat is involved and are authorised to do so These individuals have to know and act in accordance with the Operating Instructions The respective authorisations for the operation personnel must be clearly prescribed In addition to this special qualifications are required for the following activities Operation personnel being trained may at first only work with the machine under the supervision of an...

Page 14: ...he machine the following special dangers must be expected Suspended loads can drop which would be a lethal danger never go under suspended loads If load lifting equipment other than that specified here severe damage to the machine may result 1 Transport When the machine is transported special care shall be taken to avoid damage of the machine during loading or unloading During transport fixings ac...

Page 15: ...n the console If the machine is to be moved over an inclined plane it is necessary to completely empty the soil hopper 3 Storage When the machine or its parts are not reassembled right after transport then they shall be carefully stored on a protected area It shall regularly be covered and protected against dust and moisture Tasks for putting out of operation are detailed in section 6 3 ...

Page 16: ...ker c Be sure that enough space is assured for feeding and filling pots Same care shall be taken in case of machines connected in front of or behind it d In order to capacity of the machine to be used efficiently it is suggested the soil mixture seedling plants pots to be prepared on the best place and in sufficient quantity It is not suggested to under estimate job to remove and transport the fil...

Page 17: ...or the machine s stability against overturning There is no need to carry out other activity for erecting the machine than it is described in section 4 2 4 Disassembly and disposal of the machine After completion of its full time of operation the machine must be duly separated from energy supply systems and disposed of according to valid legal regulations ...

Page 18: ...n it have been removed from the machine Before the first start up check the electrical connections Activate all the safety equipment and EMERGENCY SHUT OFF switches before the initial start up Also read the section General Safety Instructions 1 Check prior to first start Prior to starting up the machine the following must be checked are all safety devices available was the machine damaged during t...

Page 19: ...electrician to change phases at the connecting cable Plates of the elevator shall be forwarded from bottom towards top seeing from side of soil hopper Care shall be taken on the following With the potentiometer Soil means turn to the right larger amount of soil and more speed turn to the left smaller amount of soil and less speed Warning Switch position to right elevator and conveyor belt are move...

Page 20: ... 5 Rotating brush option 6 Lamp control on 7 Lamp error of motor 8 Lamp emergency stop 9 Lamp door pots 10 Lamp compressed air 11 Socket conveyor belt 12 Pot counting device 13 Hour meter 1 11 2 3 4 5 6 7 8 9 10 12 13 Emergency stop Flexible start stop ...

Page 21: ... swinging cable b In emergency case by pressing the emergency stop switch Note See also section 6 2 Shutting down the machine WARNING When the doors of the drill or the pot dispenser are opened the machine stops immediately and remains stopped In this case the machine may be restarted by shutting the door and pressing the push button start ...

Page 22: ...cient quantity Care about the following Soil transport Plant feeding Plant unloading Pot preparation Use the shortest transport routes b Adjustment of VarioFix pot holders see video files enclosed pot holders height adjustment pot holders adjustment pot diameter raster 1 cm for approximate adjustment raster 3 mm for vernier adjustment rear stop ...

Page 23: ... the rim of the pot Adjusting the pot diameter Push the clamps on the left and right side apart or together on the raster as far until the pots are slightly spanned Push forward or backward the rear stop as far as necessary until it touches the pots Fine tune the height of the pot supports using the cordless screwdriver Adjustment of quadruple pot supports Proceed just as with the adjustment for c...

Page 24: ...holders Loosen the screws on the left and right side using a 8 mm Allen key hex wrench and remove the inner clamps Install the rear stop for single pots Place the desired pot on the pot support Pull the raster on the left and right side upward and adjust the clamps to the diameter of the pot ...

Page 25: ...t excessive soil is scraped from the pot Shifting of the scraper takes place via the hand wheel from outside Adjust lower scraper brush in such a way that it cleans the pot supports Adjust upper scraper brush in such a way that it cleans the clamps of the pot supports ...

Page 26: ...arrow using a conveyor belt using a shovel loader The remaining soil can be conveyed out of the machine by opening the soil flap e Adjusting drill depth and pressure intensity of down holders After the size of the soil drill and the down holder matching it are fixed the drilling depth must be set according to the bale s height of the product to be potted During this proceed as follows Screw on dow...

Page 27: ...ing depth by using an empty pot Drilling depth may be adjusted by shifting the rod in the sleeve and fixing them to each other by means of the threaded pin Then make a test drilling with pot filled up with soil and check the drilling depth readjust if it is required When soft plastic gridded or Jiffy type pots are used pressing force of the press plate shall be set by using clamping pieces ...

Page 28: ...individual work steps Adjusting the soil amount Supply of soil from the soil hopper to the elevator takes place by means of a continuous rubber conveyor belt running on carrier rollers in the soil hopper There a 2 options to control the soil amount to be fed I By setting different potentiometer positions on the elevator and rubber conveyor belt to the right clockwise large amount of soil to the le...

Page 29: ...eed is set it shall be tightened Thus the continuously moved elevator plates carry larger or smaller quantity of soil When quantity of soil is set always make setting by only one or two rotations and then wait until 40 50 pots are filled Then correction may be made if it is necessary Note Care shall be taken to set right the required soil quantity Thus you save the elevator and it results in longe...

Page 30: ...ep grooves are especially favourable in case of thick soil mixtures pine needles and for loose filling Comment to 2 Filled in quantity may be set by drawer with adjustable height Larger quantity of soil results in more compact filling while soil filling drawn down at edge of the pot results in loose filling Comment to 3 Function of the pressing plate is to hold the pot and to keep rest of the soil...

Page 31: ...31 Various designs of plates With soil addition With watering edge optional Tree nursery clamping plate Closed clamping plate ...

Page 32: ...32 h Soil chute Adjustment of inclination i Rotating brush with motor option Adjustment from outside ...

Page 33: ...inated the machine may be started by pressing push button start 3 Measures prior to and after a longer shutdown a Before a long shutdown Clean carefully the machine Grease and oil certain parts of the machine according to maintenance plan Protect against dirt and moisture to be covered Disconnect the machine from power lines electricity compressed air b After a long shutdown Grease and oil certain...

Page 34: ... can result in injuries to people as well as damage to the machine In case of unprotected manual operation there is an increased risk of injuries through bruising 1 Behaviour in case of malfunctions If any malfunctions should occur while the machine is in operation proceed as follows 1 Stop the machine either using the STOP button or EMERGENCY SHUT OFF depending on the situation 2 When necessary f...

Page 35: ...function Cause Trouble shooting Noise in the elevator Jammed stone or wooden piece Remove cause for malfunction Possibly by running elevator backwards turn switch left to position 1 Rotating assembly has too much clearance Worn shifting roll or carrier bolt Replace shifting roll or carrier bolt Chains are too loose Retighten chains Erratic filling of pots Matter in elevator Remove source of interf...

Page 36: ...y unit that is under pressure Only Mayer GmbH Co KG may ever manipulate the machine s control programme All un recycled operational materials lubricants and supplies must be disposed of in an environmentally friendly manner Also read the section General Safety Instructions When carrying out maintenance on the machine the following special dangers have to be expected Installing incorrect spare part...

Page 37: ...may be retensioned by means of tensioning bearings located on two sides of the elevator Check regularly if the chains are tensioned properly When the chain is too loose the plates may jam with edge of the housing Overtensioned chain requires an excess of driving power and causes too quick wear When the chains are retensioned both of them shall have the same tightness With the soil hopper being com...

Page 38: ...belt may be adjusted by means of tensioning nuts located at end of soil hopper It is important that both sides of the belt are tensioned by the same force Beyond the above care shall be taken on grooves of driving and guiding drum not to be filled up with soil Regularly clean the grooves when it occurs Generally the rubber belt requires no retensioning Follow the maintenance schedule ...

Page 39: ...le Description Interval Grease shifting roll s groove and drive chains quarterly Grease holding down bar at drill monthly Grease elevator chain prior to a longer shutdown Grease all bearings fitted with grease nipples yearly ...

Page 40: ...40 9 Part list ...

Page 41: ...g angle right 7 Lager 502 503 4 Bearing 8 Umlenkwelle 2400 A011 02 01 2 Guide wheel 9 Distanzrohr 2400 A011 02 02 2 Distance tube 10 Lager 504 514 1 Bearing 11 Spannplattenlager 504 513 2 Tensioning bearing 12 Antriebswelle 2400 A011 01 01 1 Drive wheel 13 Spannwelle 2400 A011 03 05 1 Tensioning wheel 14 Tür 2400 A001 03 01 2 Door 15 Blech 2400 A001 05 01 1 Sheet 16 Rastbolzen 501 848 1 Indexing p...

Page 42: ...tte 503 052 2 Cover plate 29 Kontaktscheibe 504 863 80 Contact washer 30 Distanzrohr 2400 A011 03 04 1 Distance tube 31 Deckblech 2400 A001 10 01 1 Cover sheet 32 Elevatorgehäuse 2700 A001 11 00 1 Elevator housing 33 Profil 2432 A001 04 01 2 Profile 34 Kette 505 173 2 Chain 35 Schutzblech 2400 A011 03 03 1 Cover sheet 36 Schutzwinkel 2432 A001 11 01 2 Cover angle 37 Motor 506 402 1 Motor 38 Abstre...

Page 43: ...0 18 Washer 52 6 kt Schraube 105 023 500 112 41 Hexagonal screw 53 Scheibe 101 618 500 349 1 Washer 54 6 kt Schraube 105 025 500 173 1 Hexagonal screw 55 6 kt Schraube 105 027 500 113 20 Hexagonal screw 56 U scheibe 101 596 500 089 65 Washer 57 Zylinderschraube 101 722 500 264 8 Cylinder head screw 58 Passfeder 101 848 500 054 1 Parallel key 59 6 kt Schraube 101 771 500 186 14 Hexagonal screw 60 F...

Page 44: ...agonal nut 73 Sicherungsring 101 624 500 865 2 Seeger ring 74 6 kt Mutter 105 079 500 223 4 Hexagonal nut 75 Federring 101 604 500 075 6 Spring ring 76 6 kt Mutter 105 083 500 221 6 Hexagonal nut 77 6 kt Schraube 105 028 500 857 6 Hexagonal screw 78 Flachrundschraube 101 688 500 108 10 Round head square neck screw 79 Madenschraube 506 593 20 Allen screw 80 6 kt Mutter 103 061 502 948 2 Hexagonal n...

Page 45: ... 1 Slip sheet 95 Rutschblech 2700 A001 07 02 1 Slip sheet 96 Rutschblech 2700 A041 07 01 1 Slip sheet 97 Verstellplatte 2700 A041 08 00 1 Displacement plate 98 Rutschblech 2700 A041 09 00 1 Slip sheet 99 Anlaufscheibe 501 774 6 Thrust washer 100 Gewindestange 2700 A041 10 01 6 Threaded bar 101 Selbstsichernde 6 kt Mutter 112 833 500 234 2 Self locking hexagonal nut 102 Verstellplatte 2700 A041 11 ...

Page 46: ...46 ...

Page 47: ...8 Motor 504 503 1 Motor 9 Lager 500 336 1 Bearing 10 6 kt Schraube 101 767 500 122 10 Hexagonal screw 11 U Scheibe 101 595 500 088 12 Washer 12 6 kt Mutter 105 083 500 221 10 Hexagonal nut 13 Sicherungsring für Welle 110 582 500 143 1 Seeger ring 14 6 kt Schraube 103 475 500 121 4 Hexagonal screw 15 Madenschraube 500 011 2 Allen screw 16 Gleitmutter 502 323 2 Slide nut 17 Scheibe 101 617 500 350 2...

Page 48: ...scription Artikelnummer Part number Stück Amount 21 Passfeder 500 045 1 Parallel key 22 Federring 101 604 500 075 14 Spring ring 23 Senkschraube 503 993 2 Counter sunk screw 24 Bürstenhalter 2700 A064 02 00 1 Brush holder ...

Page 49: ...49 ...

Page 50: ...ebel 2700 C021 29 00 1 Stroke lever 8 Lagergehäuse 2700 C021 06 00 1 Bearing housing 9 Welle 2700 C021 01 00 1 Shaft 10 Pleuelstange 2700 F001 05 00 1 Bar 11 Spannsatz 506 254 1 Tensioning 12 Flachrundschraube 503 700 4 Round head screw 13 Unterlagscheibe 101 619 501 530 10 Washer 14 Federring 101 607 500 078 42 Spring ring 15 Sechskantmutter 105 078 500 224 28 Hexagonal nut 16 Rollenkette 503 092...

Page 51: ...et screw 28 Reling 2700 C011 00 00 1 Rail 29 Rutschblech 2700 C071 01 01 1 Chute sheet 30 Drehkranzhalt 2700 Z010 00 00 1 Turntable stop 31 Schutzblech 2700 C034 02 03 1 Protection sheet 32 Blech 2700 C031 07 01 1 Sheet 33 Lagerbock 2700 C041 05 00 1 Bearing block 34 Halter 2700 C061 01 01 1 Support 35 Halter 2700 C061 01 02 1 Support 36 Halter 2700 C061 01 03 1 Support 37 Lagerbock 2700 C041 03 0...

Page 52: ...Federring 101 606 500 077 19 Spring ring 49 Sechskantmutter 105 079 500 223 30 Hexagonal nut 50 Zylinderkopfschraube 503 702 6 Cylinder head screw 51 Sechskantschraube 503 691 8 Hexagonal screw 52 Sechskantschraube 503 694 8 Hexagonal screw 53 Passfeder 503 233 1 Feather key 54 Adapter 2700 C021 27 02 1 Adapter 55 Aufnahmering 2700 C021 12 01 1 Receiver ring 56 Distanzblech 2700 C021 27 03 1 Dista...

Page 53: ...Schutzring 1010 03 02 09 02 4 Protection ring 69 Scheibe 1010 03 02 09 01 4 Disk 70 Sicherungsblech 102 202 500 106 2 Retaining plate 71 Wellenmutter 102 204 500 107 2 Shaft nut 72 Sechskantschraube 503 696 10 Hexagonal screw 73 Passfeder 101 850 500 056 1 Feather key 74 Passfeder 107 660 501 390 2 Feather key 75 Gewindestift 101 747 501 519 5 Threaded pin 76 Unterlagscheibe 101 596 500 089 22 Was...

Page 54: ...schraube 105 023 500 112 13 Hexagonal screw 88 Passfeder 503 718 2 Feather key 89 Lager 504 848 20 Bearing 90 Rolle 2700 C021 15 02 10 Roller 91 Passcheibe 500 427 10 Shim washer 92 Scheibe 2700 C021 15 05 10 Disk 93 Senkschraube 500 204 10 Socket flat head screw 94 Sicherungsscheibe 503 701 10 Lock washer 95 Sechskantmutter 502 392 10 Hexagonal nut 96 Spannhülse 101 816 506 109 1 Slotted spring p...

Page 55: ...er 502 503 1 Bearing 109 Flachrundschraube 505 491 2 Round head screw 110 Federring 101 606 500 077 2 Spring ring 111 Sechskantschraube 501 889 4 Hexagonal screw 112 Unterlagscheibe 101 618 500 349 4 Washer 113 Distanzscheibe 2700 F001 05 03 4 Distance disc 114 Lager 506 261 2 Bearing 115 Unterlagscheibe 101 617 500 350 13 Washer 116 Flachrundschraube 101 687 500 066 7 Round head screw 117 Sechska...

Page 56: ...126 Klemmleiste 503 051 10 Connecting lath 127 Unterlagscheibe 101 617 500 350 10 Washer 128 Sechskantschraube 105 023 500 112 10 Hexagonal screw 129 Bolzen 2700 C021 15 04 10 Bolt 130 Schaltwalze T10 2700 C041 01 00 1 Controller drum T10 131 Antriebswelle 2700 C021 07 04 1 Drive shaft 132 Führung 2700 C021 35 00 1 Guide 133 Befestigungsplatte 2700 M002 15 01 1 Guide 134 Sechskantschraube 1010 03 ...

Page 57: ...57 ...

Page 58: ...lamping lever 8 Führungsstab 2700 C011 02 06 1 Command 9 Profil 2700 C011 01 04 1 Profile 10 Wellenträgerprofil 2700 C011 01 06 1 Shaft carrier profile 11 Führungsstab 2700 C011 02 07 1 Command 12 Gummischutz 2700 C011 01 08 1 Rubber cover 13 Blech 2700 C011 01 07 1 Plate 14 Halter 2700 C011 06 00 1 Holder 15 Halter 2700 C011 05 00 1 Holder 16 Reling 2700 C011 14 00 1 Rail 17 Flachrundschraube 101...

Page 59: ...asher 30 Tellerfeder 504 098 2 Spring cap 31 6 Kt Schraube 101 768 500 169 18 Hexagonal screw 32 6 Kt Schraube 105 023 500 112 10 Hexagonal screw 33 6 Kt Schraube 106 208 500 111 5 Hexagonal screw 34 Selbstsichernde 6 Kt Mutter 102 972 500 232 25 Hexagonal nut 35 Gleitmuttern mit Federblech 503 054 8 Slide nut 36 Blindniete 500 070 13 Blind rivet 37 Blech 2700 C011 04 02 1 Plate 38 6 Kt Schraube 1...

Page 60: ...60 ...

Page 61: ...1 Handle 9 Anschlag 2700 C031 09 01 1 Bumper 10 Anschlag 2700 C031 09 02 1 Bumper 11 Bürste 2700 C031 10 01 4 Brush 506 256 12 Bürste 2700 C031 10 02 2 Brush 506 256 13 U Scheibe 101 596 500 089 14 Washer 14 6 kt Schraube 105 023 500 112 5 Hexagonal screw 15 Linsenkopfschraube 505 112 22 Lens head screw 16 Linsenkopfschraube 502 750 8 Lens head screw 17 6 kt Mutter 105 083 500 221 10 Hexagonal scr...

Page 62: ...nal screw 22 6 kt Schraube 501 002 4 Hexagonal screw 23 Rahmen 2700 C031 01 00 1 Frame 24 Schutz rund 2700 C031 05 00 2 Cover round 25 Federring 101 604 500 075 6 Spring ring 26 U Blech 2700 C031 18 01 1 U Plate 27 Sterngriffschraube 500 290 1 Star grip screw 28 6 kt Schraube 101 664 500 114 2 Hexagonal screw ...

Page 63: ...63 ...

Page 64: ...Controller drum T10 2 Scheibe 2700 C041 10 03 1 Disc 3 Passfeder 101 848 500 054 1 Feather key 4 Gewindestange 2700 C041 10 04 4 Threaded rod 5 Selbstsichernde 6 kt Mutter 113 697 500 233 8 Hexagonal nut 6 Welle 2700 C041 12 00 1 Shaft 7 Unterlagscheibe 101 598 500 080 8 Washer 8 Passfeder 101 850 500 056 1 Feather key 9 Distanz 2700 C041 10 05 2 Distance ...

Page 65: ...65 ...

Page 66: ...02 2 Guide 8 Führung 2700 D061 07 01 2 Guide 9 Reling außen 2700 D061 04 01 2 Outer rail 10 Reling außen 2700 D061 05 00 1 Outer rail 11 Bogen 2700 D061 03 00 2 Arc 12 Flachrundschraube 101 690 500 110 8 Round head square neck screw 13 Flachrundschraube 501 807 14 Round head square neck screw 14 Flachrundschraube 101 687 500 066 23 Round head square neck screw 15 Führung 2700 D061 07 03 2 Guide 16...

Page 67: ...er rail 25 Halter 2700 D061 03 04 1 Bracket 26 Erdabstreifer 2700 D001 09 00 1 Chain Guide 27 Zylinder Schraube 500 259 1 Cylinder head screw 28 Senkschraube 505 189 1 Countersunk screw 29 U Scheibe 101 618 500 349 8 Washer 30 6 kt Schraube 105 023 500 112 8 Hexagonal screw 31 6 kt Schraube 105 038 500 175 6 Hexagonal screw 32 U Scheibe 101 596 500 086 8 Washer 33 U Scheibe 101 597 500 090 6 Washe...

Page 68: ...68 ...

Page 69: ...terblech 2700 D001 04 01 1 Holder plate 2 Klemmblech 2700 D001 04 02 1 Clamping plate 3 Abstreifgummi 2700 D001 04 03 1 Scraper rupper 4 6 Kt Schraube 101 650 500 115 2 Hexagonal screw 5 6 Kt Schraube 105 023 500 112 2 Hexagonal screw 6 U Scheibe 101 595 500 088 4 Washer 7 6 Kt Mutter 105 083 500 221 2 Hexagonal nut ...

Page 70: ...70 ...

Page 71: ...ngring 5 6 kt Mutter selbstsichernd 500 234 5 Self locking nut 6 Distanz 2700 D001 07 03 60 Displacement 7 Segment 2700 D001 07 01 30 Segment 8 Distanz 2700 D001 07 04 10 Displacement 9 U Scheibe 101 619 501 530 5 Washer 10 6 kt Schraube 500 185 5 Hexagonal screw 11 Kegelstifte 503 664 5 Tapered pins 12 6 kt Schraube mit Schaft 506 107 5 Hexagonal screw 13 6 kt Mutter selbstsichernd 113 697 500 23...

Page 72: ...72 ...

Page 73: ...reifer 2700 D001 08 00 1 Soil wiper 2 Klemmblech 2700 D001 03 02 1 Clamping plate 3 Abstreifgummi 2700 D001 03 03 1 Scraper rupper 4 Flachrundschraube 503 663 3 Round head square neck screw 5 6 Kt Mutter 105 083 500 221 3 Hexagonal nut 6 U Scheibe 101 595 500 088 3 Washer 7 6 Kt Schraube 105 023 500 112 2 Hexagonal screw ...

Page 74: ...74 ...

Page 75: ...abstreifer 2700 D001 09 01 1 Soil wiper 2 Klemmblech 2700 D001 09 02 1 Clamping plate 3 Abstreifgummi 2700 D001 09 03 1 Scraper rupper 4 6 Kt Schraube 101 650 500 115 2 Hexagonal screw 5 6 Kt Mutter 105 083 500 221 2 Hexagonal nut 6 U Scheibe 101 595 500 088 4 Washer 7 6 Kt Schraube 105 023 500 112 2 Hexagonal screw ...

Page 76: ...76 ...

Page 77: ...Kettenführung 2700 D061 06 01 1 Chain guide 505 991 2 Blech 2700 D061 06 02 2 Plate 3 Profil 2700 D061 06 03 1 Profile 4 6 Kt Schraube 101 768 500 169 4 Hexagonal screw 5 Scheibe 101 617 500 350 12 Washer 6 Gleitmuttern mit Federblech 502 323 10 Slide nut 7 Zylinder Schraube 101 723 501 176 10 Cylinder head screw ...

Page 78: ...78 ...

Page 79: ...700 D071 02 00 1 Guide 2 Druckfeder 2070 03 01 08 03 2 Compression spring 3 Bremsvorrichtung 2400 C021 13 00 1 Brake mechanism 4 Distanz 2400 C021 15 01 2 Distance 5 Schmiernippel 102 593 500 791 1 Capped lubricating nipple 6 6 kt Schraube 105 023 500 112 2 Hexagonal screw 7 U Scheibe 101 596 500 089 2 Washer ...

Page 80: ...80 ...

Page 81: ... 1050 04 01 05 01 2 Axle 8 Rolle 1050 04 01 05 02 2 Roll 9 Sicherungsring 501 213 2 Seeger ring 10 Befestigungswinkel 2800 F001 02 04 4 Mounting bracket 11 Vierfachbohrer 2700 F011 00 00 1 Fourfold drill 12 Winkel 2700 F001 07 01 1 Angle 13 Bohrerschutzhalter 2700 F021 01 00 1 Drill cover holder 14 Schutz 2700 F021 02 01 1 Cover 15 Klemmblech 2700 F021 02 02 1 Clamping sheet 16 Blindniet 500 069 5...

Page 82: ...ube 101 677 500 176 3 Hexagonal screw 26 6 kt Schraube 104 029 500 129 5 Hexagonal screw 27 6 kt Schraube 500 120 2 Hexagonal screw 28 6 kt Schraube 105 023 500 112 3 Hexagonal screw 29 Scheibe 101 617 500 350 3 Washer 30 Gleitmutter 502 323 1 Slide nut 31 6 kt Schraube 103 475 500 121 2 Hexagonal screw 32 U Scheibe 101 595 500 088 2 Washer 33 Niederhalterplatte Nach Auftrag 1 Suppressing plate Ac...

Page 83: ...83 ...

Page 84: ... 4 Timing pulley 506 049 7 Lager 503 028 8 Bearing 8 Zahnriemen 506 048 2 Timing belt 9 Kupplung 1010 F099 1488 26 2 Coupling 500 468 10 Nutmutter 503 029 4 Locknut 11 Sicherungsblech 503 030 4 Locking washer 12 Motor 503 219 2 Motor 13 Scheibe 101 616 500 353 4 Washer 14 6 kt Schraube 103 475 500 121 2 Hexagonal screw 15 Passfeder 500 045 2 Parallel key 16 Passfeder 500 048 2 Parallel key 17 Pass...

Page 85: ...r 29 Führungsrohr 2601 F001 08 00 3 Guide pipe 30 Niederhalterstange 1010 04 01 15 00 2 Suppressing rod 31 Niederhalterstange 1010 04 01 14 00 1 Suppressing rod 32 6 kt Mutter 2601 F001 08 03 3 Hexagonal nut 33 6 kt Schraube 105 028 500 857 16 Hexagonal screw 34 U Scheibe 101 595 500 088 42 Washer 35 6 kt Schraube 101 654 500 118 16 Hexagonal screw 36 Senkschraube 500199 8 Counter sunk screw 37 Fl...

Page 86: ...321 8 Lens head screw 48 Flachrundschraube 503 677 2 Round head square neck screw 49 Flachrundschraube 505 636 2 Round head square neck screw 50 Klemmhebel 505 684 4 Clamping lever 51 Federring 101 606 500 077 7 Spring ring 52 Flachrundschraube 501 449 3 Round head square neck screw 53 Scheibe 101 618 500 349 3 Washer 54 6 kt Mutter 105 079 500 223 5 Hexagonal nut 55 6 kt Schraube 105 025 500 173 ...

Page 87: ...87 ...

Page 88: ...cheibe 101 597 500 090 2 Washer 9 6 kt Schraube 105 027 500 113 19 Hexagonal screw 10 6 kt Schraube 112 670 500 168 4 Hexagonal screw 11 Scharnier oben 2700 G001 08 01 1 Hinge up 12 Scharnier unten 2800 G001 03 02 2 Hinge down 13 Scharnier oben 2800 G001 02 01 1 Hinge up 14 Verriegelung 114 904 505 406 2 Lock 15 Blech 2700 G001 07 01 1 Plate 16 Distanz 2700 G001 05 03 1 Spacer 17 6 kt Mutter 101 6...

Page 89: ...rundschraube 101 687 500 066 4 Round head square neck screw 27 6 kt Mutter 101 688 500 222 2 Hexagonal nut 28 6 kt Schraube 105 023 500 112 8 Hexagonal screw 29 Gleitmutter mit Federblech 502 323 6 Slide nut 30 U Scheibe 504 765 8 Washer 31 Blindniete 500 070 4 Blind rivet 32 Flügelmutter 101 609 502 258 2 Wing nut 33 Zylinder Schraube 505 440 2 Cylinder head screw 34 Blech 2700 G001 10 01 1 Plate...

Page 90: ...90 ...

Page 91: ...02 07 00 1 Holder 8 Halter 2700 L002 04 00 1 Holder 9 Halter 2700 L002 08 00 1 Holder 10 Klemmhebel 500 306 3 Clamping lever 11 Abdeckkappe 503 716 4 Cover cap 12 Abdeckkappe 503 714 2 Cover cap 13 Abdeckkappe 503 715 2 Cover cap 14 6 kt Schraube 105 023 500 112 8 Hexagonal screw 15 Blech 2700 L002 09 01 1 Plate 16 Blech 2700 L002 09 02 1 Plate 17 Klemmhebel 500 311 1 Clamping lever 18 U Scheibe 1...

Page 92: ...kelnummer Part number Stück Amount 21 6 kt Mutter selbstsichernd 102 972 500 232 2 Insert lock nut 22 6 kt Schraube 101 665 505 185 1 Hexagonal screw 23 Federring 101 605 500 076 2 Washer 24 6 kt Mutter 101 688 500 222 2 Hexagonal nut ...

Page 93: ...93 ...

Page 94: ... head screw 8 6 kt Mutter 105 078 500 224 1 1 Hexagonal nut 9 U Scheibe 101 598 500 080 2 2 Washer 10 6 Kt Schraube 503 737 1 1 Hexagonal screw 11 6 kt Schraube 105 023 500 112 4 4 Hexagonal screw 12 Federhalter 2700 L041 07 05 1 1 Spring holder 13 Zylinder 503 729 1 Flat cylinder 14 Halter 2700 L041 04 00 1 Holder 15 Zylinder 503 728 1 Flat cylinder 16 Übergabe einzeln 2700 L041 08 00 1 Transfer ...

Page 95: ...ik 21 Schnell Entlüftungsventil 501 320 2 2 Push in fitting 22 Federring 101 605 500 076 4 4 Spring ring 23 Klemmhebel 500 306 2 2 Clamping lever 24 Zugfeder 505 335 1 1 Spring 25 L Blech 2700 L041 07 08 1 1 L plate 26 6 kt Schraube 101 646 500 130 2 2 Hexagonal screw 27 U Scheibe 101 595 500 088 2 2 Washer ...

Page 96: ...Slide 8 Gleitschiene 2700 M031 03 03 2 Slide 9 Profil 2700 S001 02 01 2 Profile 10 Blech 2700 M031 01 01 1 Sheet 11 Verstellung 2700 M031 04 00 1 Adjustment 12 Gewindestange rechtsgängig 2700 M031 05 01 1 Right threaded rod 13 Buchse 500 134 1 Bushing 14 Scheibe 500 334 1 Washer 15 Handkurbel 503 356 1 Crank handle 16 Träger 2700 S001 01 00 2 Carrier 17 Bandspeicher Halter 2700 S001 03 00 1 Holder...

Page 97: ... lever 29 Sterngriffschraube 500 290 2 Star grip screw 30 Rohr 2110 02 05 01 02 1 Tube 31 Zylinder Schraube 505 120 8 Cylinder head screw 32 Gleitmutter 502 323 50 Slide nut 33 Federring 101 605 500 076 28 Spring ring 34 6 kt Schraube 105 023 500 112 46 Hexagonal screw 35 Zylinder Schraube 101 722 500 264 8 Cylinder head screw 36 Spannhülse 101 817 500 004 4 Clamping sleeve 37 Scheibe 101 617 500 ...

Page 98: ...ption Artikelnummer Part number Stück Amount 41 Senkschraube 501 506 4 Countersunk screw 42 U Scheibe 101 596 500 089 8 Washer 43 6 kt Mutter 105 083 500 221 2 Hexagonal nut 44 6 kt Schraube 101 650 500 115 2 Hexagonal screw ...

Page 99: ...99 ...

Page 100: ...700 M002 03 00 2 Guidance sheet left only at double version 10 Führungsblech rechts nur bei doppelter Version 2700 M002 04 00 2 Guidance sheet right only at double version 11 Linksgewinde Mutter 2800 M001 42 01 2 Left threaded nut 12 6 kt Mutter 1010 03 02 10 05 2 Hexagonal nut 13 Befestigungsplatte 2700 M002 15 01 4 Mounting plate 14 Blech 2700 M002 16 01 1 Sheet 15 Blech nur bei doppelter Versio...

Page 101: ...ring ring 31 6 kt Schraube 105 027 500 113 2 Hexagonal screw 32 6 Kt Mutter 101 688 500 222 7 Hexagonal nut 33 Senkschraube 500 207 1 Countersunk screw 34 Senkschraube nur bei doppelter Version 502 958 16 Countersunk screw only at double version 35 U Scheibe nur bei Doppelt 101 595 500 088 16 Washer only at double 36 6 Kt Mutter nur bei doppelter Version 105 083 500 221 16 Hexagonal nut only at do...

Page 102: ...102 ...

Page 103: ...tange linksgängig 2700 M003 04 01 2 Left threaded rod 7 Buchse 503 709 2 Bushing 8 Halter 2700 M003 05 00 1 Holder 9 Spannhülse 101 817 500 004 7 Clamping sleeve 10 Spannhülse 503 616 2 Clamping sleeve 11 Stange 2700 M003 06 01 1 Rod 12 Buchse 500 134 2 Bushing 13 Kettenrad 2020 03 02 12 03 1 Sprocket 14 Handkurbel 503 356 1 Crank handle 15 Hülse 2400 M100 04 03 1 Sleeve 16 Kette 501 146 Chain 17 ...

Page 104: ... 105 023 500 112 6 Hexagonal screw 22 6 kt Schraube 101 664 500 114 2 Hexagonal screw 23 Klemmhebel 500 306 1 Clamping lever 24 Gleitmutter 502 323 9 Slide nut 25 Scheibe 500 350 9 Washer 26 6 kt Schraube 101 661 500 164 1 Hexagonal screw 27 Linsenkopfschraube 502 749 2 Lens head screw ...

Page 105: ...105 ...

Page 106: ... Profile 7 Halter 2700 M021 03 00 1 Holder 8 Gewindestange 2700 M021 04 01 2 Threaded rod 9 Buchse 503 709 3 Bushing 10 Kettenrad 2700 M021 04 02 2 Sprocket 11 Kettenrad 2700 M021 04 03 1 Sprocket 12 Scheibe 501 775 1 Washer 13 Welle 2700 M021 04 06 1 Axle 14 Passfeder 500 045 1 Parallel key 15 Passfeder 503 726 1 Parallel key 16 Sicherungsring 110 582 500 143 1 Seeger ring 17 Scheibe 2400 A062 08...

Page 107: ... 01 1 Axle 30 Distanz 2700 M021 10 02 1 Distance 31 Blech 2700 M021 10 03 1 Sheet 32 Adapter 2700 D051 07 01 1 Adapter 33 Handkurbel 2700 M021 09 00 1 Crank handle 34 Zylinder Schraube 101 715 501 748 40 Cylinder head screw 35 U Scheibe 101 595 500 088 40 Washer 36 6 kt Mutter 105 083 500 221 40 Hexagonal nut 37 Zylinder Schraube 101 722 500 264 4 Cylinder head screw 38 U Scheibe 101 596 500 089 4...

Page 108: ...g 101 605 500 076 4 Spring ring 46 Gleitmutter 502 323 4 Slide nut 47 Linsenkopfschraube 505 112 15 Lens head screw 48 Linsenkopfschraube 502 749 8 Lens head screw 49 6 kt Mutter 105 080 500 220 4 Hexagonal nut 50 U Scheibe 101 594 500 087 4 Washer 51 6 kt Schraube 504 973 4 Hexagonal screw 52 Spannhülse 101 817 500 004 1 Clamping sleeve 53 Drehbare Griff 500 309 1 Rotatable handle ...

Page 109: ...109 ...

Page 110: ...8 Steckverschraubung 505 825 6 Push in fitting 9 Kunststoffschlauch 503 611 2 Plastic tube 10 Steckverschraubung 505 908 3 Push in fitting 11 Kunststoffschlauch 503 610 3 Plastic tube 12 Steckverschraubung 505 826 3 Push in fitting 13 Druckschalter 502 445 1 Pressure switch 14 Kunststoffschlauch 503 611 5 Plastic tube 15 Filterregelventil 503 533 1 Filter regulator unit 16 Kupplungsstecker 503 534...

Page 111: ...9 2 Quick coupling plug 29 Luftschlauch 501 220 2 Air tube 30 Zylinderstift 113 670 500 061 2 Dowel pin 31 Halter 2700 P001 03 01 1 Holder 32 Verschraubung 502 081 2 Bolting 33 Linsenflanschkopfschraube 112 567 500 321 1 Lens steel head screw 34 Halter 2700 P001 03 02 1 Holder 35 Sechskantschraube 105 023 500 112 4 Hexagonal screw 36 Gleitmutter mit Federblech 500 323 4 Slide nut 37 Sechskantschra...

Page 112: ...112 ...

Page 113: ...75 2 Quick coupling socket 3 Steckverschraubung 503 682 2 Push in fitting 4 Steckverschraubung 505 826 2 Push in fitting 5 Kupplungstecker 505 878 2 Quick coupling plug 6 U Scheibe 101 595 500 088 2 Washer 7 6 kt Schraube 101 767 500 122 2 Hexagonal screw 8 Kunststoffschlauch 503 610 4 Plastic tube 9 Steckverbindung 503 683 2 Push in connector 10 Kunststoffschlauch 503 609 4 Plastic tube ...

Page 114: ...114 ...

Page 115: ...ststoffschlauch 503 610 2 Plastic tube 5 Kunststoffschlauch 503 610 6 Plastic tube 6 Kunststoffschlauch 503 610 1 Plastic tube 7 Kunststoffschlauch 503 610 1 Plastic tube 8 Steckverschraubung 505 826 2 Push in fitting 9 Kupplungsstecker 505 878 4 Quick coupling plug 10 U Scheibe 101 595 500 088 2 Washer 11 6 kt Schraube 101 767 500 122 2 Hexagonal screw 12 Steckverbindung 502 453 2 Push in connect...

Page 116: ...116 ...

Page 117: ...lse 501 075 2 Quick coupling socket 3 Steckverschraubung 503 682 2 Push in fitting 4 Steckverschraubung 505 826 2 Push in fitting 5 Kupplungsstecker 505 878 2 Quick coupling plug 6 U Scheibe 101 595 500 088 2 Washer 7 6 kt Schraube 101 767 500 122 2 Hexagonal screw 8 Kunststoffschlauch 503 610 4 Plastic tube 9 Steckverbindung 503 683 2 Push in connector 10 Kunststoffschlauch 503 609 4 Plastic tube...

Page 118: ...118 ...

Page 119: ...1 Push in fitting 7 Kunststoffschlauch 503 609 2 Plastic tube 8 Steckverschraubung 501 021 1 Push in fitting 9 Kunststoffschlauch 503 609 2 Plastic tube 10 Kunststoffschlauch 503 609 4 Plastic tube 11 Schlauchverbindung 500 810 2 Barbed connector 12 Blech 2700 P032 01 01 2 Sheet 13 Steckverschraubung 505 829 4 Push in fitting 14 Verschraubung 500 833 4 Connector 15 Rohr 500 824 4x18 Coil 16 Düse 5...

Page 120: ...r 23 Steckverschraubung 505 890 1 Push in fitting 24 Kupplungshülse 501 075 1 Quick coupling socket 25 Kupplungsstecker 504 789 1 Quick coupling plug 26 Drossel Rückschlagventil 503 540 1 One way flow control valve 27 Magnetspule 503 374 1 Solenoid coil 28 U Scheibe 101 595 500 088 2 Washer 29 6 kt Schraube 101 767 500 122 2 Hexagonal screw ...

Page 121: ...121 ...

Page 122: ... 092 1 Push in fitting 7 Kunststoffschlauch 503 609 2 Plastic tube 8 Kunststoffschlauch 503 609 2 Plastic tube 9 Kunststoffschlauch 503 609 2 Plastic tube 10 Kunststoffschlauch 503 609 4 Plastic tube 11 Kunststoffschlauch 503 609 2 Plastic tube 12 Steckverschraubung 501 021 1 Push in fitting 13 Schlauchverbindung 500 810 2 Barbed connector 14 Blech 2700 P032 01 01 2 Sheet 15 Steckverschraubung 505...

Page 123: ...2 Washer 24 Magnetspule 503 374 1 Solenoid coil 25 Drossel Rückschlagventil 503 540 1 One way flow control valve 26 Träger 2700 P011 01 01 1 Carrier 27 Kupplungsstecker 504 789 1 Quick coupling plug 28 Steckverschraubung 505 890 1 Push in fitting 29 Kupplungshülse 501 075 1 Quick coupling socket 30 U Scheibe 101 595 500 088 2 Washer 31 6 kt Schraube 101 767 500 122 2 Hexagonal screw ...

Page 124: ...01 715 501 748 2 2 Cylinder head screw 8 Zylinder Schraube 500 263 4 4 Cylinder head screw 9 Federring 101 606 500 077 4 4 Springring 10 Federring 101 605 500 076 3 3 Springring 11 Federring 101 604 500 075 3 3 Spring ring 12 6 kt Schraube 105 038 500 175 4 4 Hexagonal screw 13 6 kt Schraube 101 768 500 169 2 2 Hexagonal screw 14 6 kt Schraube 101 767 501 202 3 3 Hexagonal screw 15 6 kt Schraube 1...

Page 125: ...7 503 705 2 2 Mini indexing plunger 28 Halter 2700 D011 03 00 1 Holder 29 Halter 2700 D041 01 04 2 Holder 30 Anschlag 2700 D041 05 00 1 Swing 31 Anschlag 2700 D011 05 00 1 Swing 32 Senkschraube 503 636 2 Countersunk screw 33 Senkschraube 506 258 14 12 Countersunk screw 34 Spannhülse 506 575 1 1 Clamping sleeve 35 Zylinderstifte 504 574 2 Dowel pins 36 6 kt Mutter 101 688 500 222 2 2 Hexagonal nut ...

Page 126: ...2 Winkel 2700 D051 09 01 1 1 Angle 43 Blech 2700 D051 09 06 1 1 Plate 44 Gummi mit Einlage 2700 D051 09 05 1 1 Wadding 506 128 45 Klemmblech 2700 D051 09 03 1 1 Clamping plate 46 Bock 2700 D051 03 02 1 1 Buck 47 Tellerfeder 503 637 3 3 Plate spring 48 Gleitmuttern mit Federblech 502 323 3 3 Slide nut 49 Nirosta Druckstück 112 826 500 019 1 1 Threaded ball spring plunger ...

Page 127: ...127 ...

Page 128: ...1 Rail 8 Schlitten 3030 Z099 1482 21 1 Sled 9 Winkel 1036 02 01 03 01 1 Angle 10 Lasche 2700 Z001 06 02 2 Strap 11 Stellwinkel 2700 Z001 06 01 1 Setting angle 12 Zylinder 102 348 500 822 1 Cylinder 13 Kupplung 103 761 500 827 1 Coupling 14 Auslauf 2600 1299 1186 2 Runout 15 Verteilerrohr 3030 Z099 1482 3 1 Distributor pipe 16 Verbindung 3030 Z099 1482 52 1 Connection 17 Schutzblech 3030 Z099 1482 ...

Page 129: ...609 1 Plastic tube 29 Flachrundschraube 101 686 500 108 4 Round head square neck screw 30 Scheibe 101 617 500 350 12 Washer 31 Senkschraube 101 794 500 206 2 Counter sunk screw 32 6 kt Schraube 105 023 500 112 12 Hexagonal screw 33 Gleitmutter 502 323 12 Slide nut 34 6 kt Schraube 503 696 1 Hexagonal screw 35 Scheibe 101 619 501 530 1 Washer 36 6 kt Mutter 101 688 500 222 10 Hexagonal nut 37 6 kt ...

Page 130: ...tikelnummer Part number Stück Amount 43 6 kt Schraube 105 034 500 166 4 Hexagonal screw 44 Klemmhebel 500 307 2 Clamping lever 45 6 kt Schraube 105 027 500 113 2 Hexagonal screw 46 Linsenkopfschraube 112 567 500 321 4 Lens head screw ...

Page 131: ...131 ...

Page 132: ...rofile 8 Verbindung 2700 Z002 08 00 1 Connection 9 Tellerfeder 502 205 6 Plate spring 10 Blech 2700 Z002 03 01 2 Sheet 11 Gleitmutter 502 323 12 Slide nut 12 Scheibe 101 617 500 350 16 Washer 13 6 kt Schraube 105 023 500 112 16 Hexagon screw 14 Flachrundschraube 101 689 500 109 2 Round head square neck screw 15 U Scheibe 101 596 500 089 16 Washer 16 Klemmhebel 500 311 2 Clamping lever 17 Klemmhebe...

Page 133: ...mmer Part number Stück Amount 21 Flachrundschraube 101 686 500 108 4 Round head square neck screw 22 Flachrundschraube 502 156 4 Round head square neck screw 23 6 kt Mutter 101 688 500 222 8 Hexagon nut 24 Abdeckplatte 502 085 4 Cover plate ...

Page 134: ...134 ...

Page 135: ...rofile 8 Verbindung 2700 Z003 08 00 1 Connection 9 Tellerfeder 502 205 6 Plate spring 10 Blech 2700 Z002 03 01 2 Sheet 11 Gleitmutter 502 323 12 Slide nut 12 Scheibe 101 617 500 350 16 Washer 13 6 kt Schraube 105 023 500 112 16 Hexagon screw 14 Flachrundschraube 101 689 500 109 2 Round head square neck screw 15 U Scheibe 101 596 500 089 16 Washer 16 Klemmhebel 500 311 2 Clamping lever 17 Klemmhebe...

Page 136: ...mmer Part number Stück Amount 21 Flachrundschraube 101 686 500 108 4 Round head square neck screw 22 Flachrundschraube 502 156 4 Round head square neck screw 23 6 kt Mutter 101 688 500 222 8 Hexagon nut 24 Abdeckplatte 502 085 4 Cover plate ...

Page 137: ...137 ...

Page 138: ...138 10 Circuit diagrams for electric and pneumatic system ...

Page 139: ...r parts which we do not manufacture ourselves e g motors we can only accept liability for the same scope and length of time which the subcontractor has accorded to us Any replaced parts shall become our own property No warranty claims can be accepted if the fault occurs as a result of the customer having mistreated or neglected the products delivered by us made modifications or undertaken repairs ...

Page 140: ...c during the delivery period provided that the purchased object is not thereby significantly altered rendered less effective or reduced in value and the customer can reasonably be expected to accept the modifications You have chosen to purchase a product of true quality We wish you every success with your product We would be most grateful if you would recommend our products to others Thank you You...

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Mayer TM 2700 L, Operating Instructions Manual

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