Mayer 6160 Big Bale Breaker Operating Instructions Manual Download Page 4

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3. Functional description

•

Loading is carried out by forklifts or lift trucks

•

The soil hopper tips hydraulically into the operating

position.

•

The substrate is taken off gently in layers by means of a

scraping chain and conveyed upward into the break-up

system.

•

Here the substrate is put back into its original loose

condition and ejected downwards.

4. Technical specifications

Make:

Mayer

Machinery model:

Big Bale Breaker

Series:

6160

Length / Width / Height

330 / 169 / 220 cm

Weight:

1,100 kg

Working height

120 cm

Power connector

400V/50Hz, 5-pin

Power consumption

4.5 kW

Oil volume, hydraulic system

4 litres

Size of Big Bale L/W/H

120 / 120 / 225 m

Emission

figure relating to the

workplace

70 dB (A)

Capacity of the soil hopper

4 m³

Filling weight

1,400 kg

Max. specific gravity

650 kg/ m³

Capacity

– 750 litres/min

Summary of Contents for 6160 Big Bale Breaker

Page 1: ...The 6160 Big Bale Breaker Issue date 13 07 2022 V1 7 Before the initial start up read and keep at the machine for future use Operating Instructions ...

Page 2: ... start up 2 Starting the machine for the first time 3 Check after the first start up 6 Operation 1 The workplace for the operating personnel 2 Description of the control elements 2 1 EMERGENCY SHUT OFF elements 2 2 Control cabinet 2 3 Control levers 3 How to operate 3 1 How to adjust 3 2 Positioning 3 3 How to fill 3 4 Tipping 3 5 Scraping chain Break up system 3 6 Watering system accessory 7 Malf...

Page 3: ...ere If the MAYER 6160 Big Bale Breaker is not used in accordance with this intention then no safe operation of the machine will be guaranteed 2 Structure Use as intended also includes reading these Operating Instructions and complying with all the instructions contained in them especially the safety instructions It also includes all the inspection and maintenance work being carried out at the pres...

Page 4: ...ts original loose condition and ejected downwards 4 Technical specifications Make Mayer Machinery model Big Bale Breaker Series 6160 Length Width Height 330 169 220 cm Weight 1 100 kg Working height 120 cm Power connector 400V 50Hz 5 pin Power consumption 4 5 kW Oil volume hydraulic system 4 litres Size of Big Bale L W H 120 120 225 m Emission figure relating to the workplace 70 dB A Capacity of t...

Page 5: ...Emergency stop function Principles for design EN ISO 13855 2010 Safety of machinery Positioning of safeguards with respect to the approach speeds of parts of the human body EN ISO 13857 2008 Safety of machinery Safety distances to prevent hazard zones being reached by upper and lower limbs EN ISO 14119 2014 Safety of machinery Interlocking devices associated with guards Principles for design and s...

Page 6: ...t for repetitive handling at high frequency Any design alterations that effect the technical specifications given in the Operating Instructions or the intended use i e change the machine substantially will invalidate this EU Declaration of Conformity Heidenheim 01 07 2022 Managing Director ...

Page 7: ...tions are always available in legible condition and complete at the location where the machine is used only sufficiently qualified and authorised personnel operate service and repair the machine these personnel are regularly instructed about all relevant matters concerning industrial safety and environmental protection and that they know the Operating Instructions and especially the safety instruc...

Page 8: ...ne Other things and objects The environment The following safety symbols are used in these Operating Instructions This symbol indicates that there are dangers to the lives and health of people In addition there might also be dangers for machines things or the environment If these instructions are not followed then severe and even fatal injuries may result This symbol indicates that entering or rea...

Page 9: ...for example because when doing so there would be a danger of getting caught by the scraping chain it is not allowed to get into the soil hopper while the machine is running 4 Requirements upon the operating personnel The machine may only be operated by personnel who have been trained for such shown what is involved and are authorised to do so These individuals have to know and act in accordance wi...

Page 10: ...9 ...

Page 11: ...machine may only be lifted by the supporting points provided for such Only the load lifting devices and tackle specified here may be used to transport the machine Be sure to also read the General Safety Instructions section When transporting the machine the following special dangers must be expected Suspended loads can drop which would be a lethal danger never go under suspended loads If load lift...

Page 12: ...port equipment allowed During transports avoid both impacts and the formation of condensation water caused by great temperature fluctuations For transport and handling with forklifts it is stipulated that transport equipment and lifting gear from Mayer GmbH Co KG be used Transport equipment ...

Page 13: ...hen moving the machine pay special attention to the supply lines to the machine so as to avoid damaging or pulling out the line by running over them with the front wheels Before moving the machine the soil hopper has to be completely emptied If the machine should have to be transported over an uneven surface then the soil hopper has to be completely emptied sufficient safety precautions have to be...

Page 14: ...etting injured by sharp edged parts of the machine still open and accessible Voltage carrying cable ends and components can result in injuries from electric current Parts lying loosely on top of one another can slip and fall off Improperly installed lines such as with a bending radius that is too small can cause smoulder fires and cable fires Lubricants or fertilisers that have escaped can result ...

Page 15: ...anism is only for transports within the working area or in the greenhouse Before moving the machine the support feet have to be removed 3 Setting up Alignment Transport the machine by forklift to the position desired Move with the hitch into the precise alignment for filling the following machine Support foot rear Support foot front ...

Page 16: ...ment and EMERGENCY SHUT OFF switches before the initial start up Also read the section General Safety Instructions 1 Check before the first start up Are all the protective devices present Was the machine damaged during transport Before the initial start up of the machine check the machine s connecting lead for any damage Make sure that no parts that do not belong there such as toolboxes or the lik...

Page 17: ...ition is reached If the soil hopper does not move then the direction of rotation has to be changed on the supply line Pay attention to the direction of rotation arrow for the pump motor Move the soil hopper into the unloading position When reached the In position lamp will light up Release the lever When you then press the START button all the electric functions on the Big Bale Breaker will be rea...

Page 18: ...ons 1 The workplace for the operating personnel The workplaces are spread over various areas of the machine Filling the soil hopper with substrate from the rear side Operating the hydraulic tipping mechanism on the left hand side When operating the machine and when it is in normal operation the following special dangers have to be expected Any types of use not in accordance with the intended use c...

Page 19: ...EMERGENCY SHUT OFF switches on the machine They are attached on both sides of the machine 2 2 Control cabinet Warning signal Empty container signal STOP button Malfunction button Emptying position lighting button Start of emptying button Emergency STOP lighting button Emergency STOP button ...

Page 20: ...19 2 3 Control lever 1 Unloading direction 0 Standby position 2 Loading direction Main switch ...

Page 21: ...20 ...

Page 22: ...Sensor calibration to push the sensor use a ball point pen Mayer factory settings Activation of the underground shelter engine with a distance of 850 mm under the tester display Shutdown of the underground shelter engine with a distance of 600 mm under the tester display To change settings Press the Mode Enter button consecutively until SP1 appears Press the Set button The value of 850 mm appears ...

Page 23: ...ne within 15 seconds Press the Mode Enter button again until SP2 appears on the display Press the Set button The value of 600 appears This may also be varied by proceeding as described above Caution All other values should be left unchanged since this may otherwise prevent faultless operation SET MODE ENTER ...

Page 24: ... 3 3 How to fill Bring the soil hopper into the loading position by operating the hand lever over the hydraulic tipping mechanism Remove the packaging foil from the big bale Use a lift truck or forklift to place the big bale on the pallet in the soil hopper Afterwards remove forklift lift truck from the working area ...

Page 25: ...tem start up when the unloading position is reached and the START button is pressed When the maximum level set is reached these shut off and switch back on at the minimum level The scraping chain and break up system switch off both when the unloading position is moved out of and when you press the STOP BUTTON 3 6 Watering system accessory With the watering system a variable amount of water can be ...

Page 26: ...ed Accidentally switching on the power sources can result in injuries to people as well as damage to the machine 1 What to do when there is a malfunction If any malfunctions should occur while the machine is in operation proceed as follows 1 Stop the machine either using the STOP button or EMERGENCY SHUT OFF depending on the situation 2 When necessary for the safety of people or of the machine imm...

Page 27: ...et is necessary The thermal protection system has responded See next point The motor protection system switches off Blocking of the break up system and or of the scraping chain Some foreign substance has gotten jammed Remove The filling weight is too great Reduce The Big Bale Breaker stops during operation Some foreign substance has gotten jammed Remove The scraping chain has been blocked by soili...

Page 28: ...on Only Mayer GmbH Co KG may ever manipulate the machine s control programme All un recycled operational materials lubricants and supplies must be disposed of in an environmentally friendly manner When carrying out maintenance on the machine the following special dangers have to be expected Installing incorrect spare parts or wearing parts can cause severe damage to the machine Accidentally switch...

Page 29: ...turer This is guaranteed with original spare parts from MAYER 2 Inspection and preventative maintenance 2 1 Scraping chain It has to be possible for the chain to be lifted at the centre of the ground by a minimum of 3 cm and maximum of 5 cm If there is greater play set the chain tighter by tightening the adjustment bolts on the bottom 24 er wrench Adjust the bolts evenly on both sides Grease the s...

Page 30: ...e bottom 24 er wrench To do so loosen the nuts and adjust the bolts evenly on both sides Then retighten the nuts Spray the pump rod of the hydraulic cylinder with silicon spray allow to dry ten minutes after which it is again ready for use After approx 100 bales are processed Check condition of hydraulic hoses and replace if necessary 5 Annual Check to be sure the safety instructions are undamaged...

Page 31: ...NCY SHUT OFF switch the START button has to be pressed for the machine to start running again 2 Measures before and after long shutdowns Before long shutdowns Clean the machine thoroughly Oil and grease all the parts according to the maintenance schedule Protect cover the machine against soiling and wetness Separate the machine from the electric power system it has After long shutdowns Oil and gre...

Page 32: ... Final shutting down of operation Disposal After completing its entire service time separate the machine from its power supply systems and dispose of according to the respective valid statutory regulations ...

Page 33: ...32 10 Part list ...

Page 34: ...r parts which we do not manufacture ourselves e g motors we can only accept liability for the same scope and length of time which the subcontractor has accorded to us Any replaced parts shall become our own property No warranty claims can be accepted if the fault occurs as a result of the customer having mistreated or neglected the products delivered by us made modifications or undertaken repairs ...

Page 35: ...c during the delivery period provided that the purchased object is not thereby significantly altered rendered less effective or reduced in value and the customer can reasonably be expected to accept the modifications You have chosen to purchase a product of true quality We wish you every success with your product We would be most grateful if you would recommend our products to others Thank you You...

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