Maxwell VWC 1200 User Manual Download

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VWC, VWCLP 1200

OWNERS MANUAL

Manual Product
Code No: P19156

Removable Chain Cover
and A Gearbox Ratio Of 56:1

Summary of Contents for VWC 1200

Page 1: ...VWC VWCLP 1200 OWNERS MANUAL Manual Product Code No P19156 Removable Chain Cover and A Gearbox Ratio Of 56 1...

Page 2: ...INCHES LTD MAXWELL WINCHES reserve ALL RIGHTS RESERVED the right to make engineering PATENTS PENDING refinements on all products without notice PRINTED IN NEW ZEALAND Illustrations and specifications...

Page 3: ...ass 15 16 OPERATION OF THE CONTROL SYSTEM 17 OPERATING THE WINDLASS 18 20 MAINTENANCE 21 Servicing of Gearbox 22 Servicing of Motor 22 ORDERING SPARE PARTS 23 ASSISTANCE 23 INSTALLATION DRAWINGS VWC 1...

Page 4: ...ring maximum engagement with the chainwheel On VWC types a vertical drum allows working of mooring or docking lines from any direction A clutch allows manual control for lowering the anchor under free...

Page 5: ...aulic VWCLP 1200 100mm 4 Deck clearance P100111 12Volt DC P100114 24Volt DC P100117 Hydraulic 150mm 6 Deck clearance P100129 12Volt DC P100132 24Volt DC P100135 Hydraulic SUPPLY CABLES See Pages 13 14...

Page 6: ...mergency Crank Product Code KGS LBS VWC 1200 100mm 4 Deck Clearance P100110 23 8 52 4 P100113 23 8 52 4 P100116 16 8 37 0 150mm 6 Deck Clearance P100128 24 2 53 2 P100131 24 2 53 2 P100134 17 2 37 82...

Page 7: ...FROM THE INCOMING CHAIN WHEN THE WINDLASS IS NOT IN USE OR WHEN USING THE EMERGENCY CRANK MAKE SURE THE WINDLASS IS ISOLATED FROM THE POWER SUPPLY BY TURNING THE WINDLASS ISOLATOR SWITCH TO OFF NEVER...

Page 8: ...t conditions engage the chainstopper after completing the anchoring manoeuvre 5 In heavy weather conditions always use a heavy anchor snub from the chain directly to a Bollard or Sampson Post 6 DO NOT...

Page 9: ...ASS ALTERNATIVELY A PIN THROUGH THE BOW ROLLER AND THE SHANK OF THE ANCHOR CAN BE USED FOR SECURING Most Windlass models have clutches for the manual pay out of ground tackle in the event of a loss of...

Page 10: ...ain The ground tackle should have been selected taking into account a Boat size displacement and windage b Conditions of operation such as maximum depth of water type of bottom and weather conditions...

Page 11: ...in should have at least 500mm 2ft clear fall to allow the chain to straighten before passing through the Windlass If it can be arranged the chain locker bulkhead should pass between the chainpipe outl...

Page 12: ...12427 on bolts item 15 on windlass assembly Be sure to select the most convenient position and allow for the best run for the chain to clear the motor WHERE TO LOCATE THE CHAINSTOPPER The chainstopper...

Page 13: ...n a dry place within 1 8 metres 72 of cable length from battery This equipment or equivalent is mandatory to meet U S C G requirements WHERE TO LOCATE THE CONTROLS The remote control stations can be p...

Page 14: ...raying with CRC2043 Plasti Coat CRC3013 Soft Seal or CRC2049 Clear Urethane The main supply cables should be selected from the following table RECOMMENDED MAIN CABLE CONDUCTOR SIZE 12 VOLT D C SYSTEMS...

Page 15: ...03101 and B203103 This covers applications where the Windlass is supplied from an engine driven pump or single function power pack Control of the Windlass is via a hydraulic bi directional solenoid va...

Page 16: ...K PAD TOP SURFACE OR DECK AREA COVERED BY THE GASKET SUPPLIED AND THE UNDERDECK AREA AGAINST WHICH THE LOAD WASHERS SEAT ARE SMOOTH FLAT AND GENERALLY PARALLEL 3 The gasket item 22 supplied with the W...

Page 17: ...28 from shaft VWC models only Undo cap screw item 9 with washer item 33 34 Remove chain cover item 10 stripper item 25 from deckplate item 14 Lift clutch cones and chainwheel items 6 7 and 8 from the...

Page 18: ...in step 10 above and with the aid of a clean brush or non fluffy rag lightly grease the thread on the top end of shaft item 27 and the bores and clutch faces of the parts removed in step 5 above reas...

Page 19: ...STOP AS THIS COULD DAMAGE THE WINDLASS Abuse is not covered by Warranty The Breaker Isolator Panel provides protection for the main supply cables and means to isolate the circuit WARNING When the Iso...

Page 20: ...ain is out RAISING THE ANCHOR UNDER POWER Proceed as follows 1 Carry out step 1 above 2 If the clutches are tightened down the Windlass may be operated under power by either using the UP footswitch or...

Page 21: ...ceed as follows 1 Check that the chainstopper is engaged If a chainstopper is not fitted ensure that the pawl item 19 is engaged with the chainwheel 2 Insert the lever in the clutch nut and release cl...

Page 22: ...the lever item 30 in the clutch nut item 5 and back off in a counter clockwise direction until it stops The capstan will now operate whilst the chainwheel remains stationary 3 Take several turns of li...

Page 23: ...erdeck components should be sprayed preferably with CRC3097 Long Life or alternatively CRC6 66 or WD40 Particular attention should be paid to the motor on electric units including the motor terminals...

Page 24: ...tem 32 and washes items 33 and 34 refer to assembly drawing P100110 for VWC types and P100111 for VWCLP types A replaceable drive pin item 38 is a press fit in the output end of the drive shaft This p...

Page 25: ...dress 16 18 William Pickering Drive P O Box 100 703 Albany North Shore Mail Centre Auckland Auckland NEW ZEALAND NEW ZEALAND PHONE 64 9 477 0900 EMAIL info maxwellmarine com FAX 64 9 476 0555 WEBSITE...

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Page 33: ...LT 4 16 SP457 WASHER 8 17 3480 STOP PIN 1 18 SP871 SPIRAL RETAINING WASHER 1 19 3372 PAWL 1 20 SP463 WAVE SPRING WASHER 1 21 3461 PAWL PIN 1 22 3473 GASKET 1 23 A 3174 STUD 4 TDC 4 23 B 3471 STUD 6 TD...

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Page 35: ...LT 4 16 SP457 WASHER 8 17 3480 STOP PIN 1 18 SP871 SPIRAL RETAINING WASHER 1 19 3372 PAWL 1 20 SP463 WAVE SPRING WASHER 1 21 3461 PAWL PIN 1 22 3473 GASKET 1 23 A 3174 STUD 4 TDC 4 23 B 3471 STUD 6 TD...

Page 36: ...34...

Page 37: ...287 BOLT 4 16 SP457 WASHER 8 17 3480 STOP PIN 1 18 SP871 SPIRAL RETAINING WASHER 1 19 3372 PAWL 1 20 SP463 WAVE SPRING WASHER 1 21 3461 PAWL PIN 1 22 3473 GASKET 1 23 A 3174 STUD 4 TDC 4 23 B 3471 STU...

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Page 39: ...P287 BOLT 4 16 SP457 WASHER 8 17 3480 STOP PIN 1 18 SP871 SPIRAL RETAINING WASHER 1 19 3372 PAWL 1 20 SP463 WAVE SPRING WASHER 1 21 3461 PAWL PIN 1 22 3473 GASKET 1 23 A 3174 STUD 4 TDC 4 23 B 3471 ST...

Page 40: ...38...

Page 41: ...6T 1 6 SP720 20x2 O RING 1 7 SP838 1in EXT CIRCLIP 1 8 SP642 BALL BEARING 25x12x47 1 9 SP844 47 x 1 85 INT CIRCLIP 1 10 SP726 O RING ID 90MM X2MM 1 11 3145 BUSH 2 12 SP721 25x47x7 OIL SEAL 1 13 SP724...

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