Maxwell BMOD0010 E160 B02 User Manual Download

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Notice: The products described herein are covered by one or more of the following patents:

6643119,

7295423, 7307830, 7342770, 7352558, 7384433, 7440258, 7492571, 7508651, 7791860, 7791861,
7859826, 7883553, 7935155, 8072734, 8279580

© 2020 Maxwell Technologies, Inc.

USER MANUAL

Maxwell Technologies

®

Ultracapacitor Energy Storage Modules

Models:

▪

BMOD0010 E160 B02

Document 3003406.1

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Summary of Contents for BMOD0010 E160 B02

Page 1: ... patents 6643119 7295423 7307830 7342770 7352558 7384433 7440258 7492571 7508651 7791860 7791861 7859826 7883553 7935155 8072734 8279580 2020 Maxwell Technologies Inc USER MANUAL Maxwell Technologies Ultracapacitor Energy Storage Modules Models BMOD0010 E160 B02 Document 3003406 1 ...

Page 2: ...shipping carton or module should be reported to the carrier immediately Remove the module from the shipping carton and retain the shipping materials until the unit has been inspected and is determined to be operational NOTE The original shipping materials are approved for both air and ground shipment The original shipping container may contain the following Energy Storage Module s 3x for BMOD0010 ...

Page 3: ...nment The modules are compliant to IP 20 standard for BMOD0010 respectively In particular areas of direct splash should always be avoided In systems that operate at voltages in excess of 60 V appropriate protection and sealing should be used on module terminals to avoid shock hazards and corrosion Note that the terminals are fully exposed to the environment Dimensional spacings of the mounting hol...

Page 4: ...al mounting location is out of plane use spacers to bring all four mounting locations within plane to within 1mm BMOD0010 module have been qualified to IEC60068 2 6 for vibration performance Ensure that this is adequate for the end use environment To ensure meeting specified vibration performance all mounting points should be used If more severe vibration performance is required consider the use o...

Page 5: ...modules may be connected in series for higher voltages As mentioned earlier the maximum torque is 4 Nm The BMOD0010 modules have a center tap terminal that can be used to compare the voltage of the upper half of the ultracapacitor array with that of the lower half as a diagnostic for imbalance This mid point voltage is accessible through the M4 monitoring terminals as illustrated in Figure 2 The c...

Page 6: ...g voltage for a series string is 750VDC Full UL810a compliance is satisfied for up to four BMOD0010 modules in series corresponding to a system voltage of 640V The BMOD0010 is not UL810a listed When several modules are connected in series for operating at higher system voltages care must be taken to ensure proper creepage and clearance distances in compliance with appropriate national and local sa...

Page 7: ... for the units Using the RCA value a module temperature rise can be determined based upon any current and duty cycle The temperature rise can be expressed by the following equation f CA ESR d R R I T 2 where I RMS current amps RESR equivalent series resistance RDC ohms RCA thermal resistance oC W df duty cycle fraction The T value calculated above plus ambient temperature should remain below the s...

Page 8: ...ove the specified temperature rating Do not touch terminals with conductors while charged Serious burns shock or arcing may occur Protect surrounding electrical components from incidental contact Provide sufficient electrical isolation when working above 50 VDC Prior to installation on or removal from the system it is mandatory to fully discharge the module to guarantee the safety of personnel WAR...

Page 9: ...es are connected 6 Maintenance Prior to removal from the system cable removal or any other handling ensure that the energy storage module is completely discharged in a safe manner The stored energy and the voltage levels may be lethal if mishandling occurs Maintenance should only be conducted by trained personnel on discharged modules see above 6 1 Routine Maintenance 6 1 1 Clean exterior surface ...

Page 10: ...ored in the original package in a dry place Discharge a used module prior to storage or shipment A shorting wire across the terminals is strongly recommended to maintain a short circuit after having discharged the module 8 Disposal Do not dispose of module in trash Dispose of according to local regulations 9 Specifications Refer to datasheets at our website www maxwell com for product specificatio...

Page 11: ...e Court East Ate 210 San Diego CA 92121 Phone 1 833 UPOWER 1 E mail info ucappower com Maxwell Technologies Korea Co Ltd 17 Dongtangiheung ro 681 Beon gil Giheung gu Yongin si Gyeonggi do 17102 Republic of Korea Phone 82 31 239 0721 Fax 82 31 286 6767 ...

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