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User Manual 

 BMOD0010 E160 B02 

 Doc. No. 3003406.1 

©  2022 Maxwell Technologies, Inc. 

 

Page 2

 

1.

 

 Introduction 

 

The  BMOD0010  E160  B02  energy  storage  modules  are  self-contained  energy  storage  devices 
comprised of either sixty individual ultracapacitor cells, respectively.  The modules include passively 
balanced  ultracapacitor  cells  that  are  wave  soldered  to  a  printed  circuit  board.    Units  may  be 
connected in series to obtain higher operating voltages, parallel to provide additional energy storage, 
or a combination of series/parallel arrangements for higher voltages and energy.  To provide long 
life, passive balancing is used to provide an equal voltage bias to individual cells. 
 
The  module  packaging  is  a  rigid  plastic  enclosure  that  is  at  least  IP 20  (per  IEC  529).  BMOD0010 
modules also have a voltage center tap for monitoring purposes.  

 

2.

 

Unpacking and Handling  

 

Unpacking 

Inspect the  shipping  carton for  signs  of  damage  prior  to  unpacking  the module.    Damage to  the 
shipping carton or module should be reported to the carrier immediately. Remove the module from 
the  shipping  carton  and  retain  the  shipping  materials  until  the  unit  has  been  inspected  and  is 
determined to be operational. 
 

NOTE:

 The original shipping materials are approved for both air and ground shipment.   

The original shipping container may contain the following: 

 

Energy Storage Module(s) (3x for BMOD0010) 

o

 

If a Maxwell business partner has repackaged the unit(s) for shipment the quantity 
may be different. 

 

1 x Product Information Sheet (optional) 

If the unit is found to be defective or any parts are missing, contact your supplier.  A Return Material 
Authorization (RMA) number must be issued prior to returning the unit for repair or replacement.  

 

Handling 

Maxwell  ultracapacitor  modules  are  designed  to  provide  years  of  trouble-free  operation.  Proper 
handling  is  required  to  avoid  damage  to  the  module.    In  particular,  the  following  handling 
precautions should be observed: 

 

 Do not stack modules once they have been removed from the shipping containers. 

 

 Do not drop modules.  Internal damage may occur that will not be visible from the exterior. 

 

 Do not step on modules.   

Summary of Contents for BMOD0010 E160 B02

Page 1: ... patents 6643119 7295423 7307830 7342770 7352558 7384433 7440258 7492571 7508651 7791860 7791861 7859826 7883553 7935155 8072734 8279580 2020 Maxwell Technologies Inc USER MANUAL Maxwell Technologies Ultracapacitor Energy Storage Modules Models BMOD0010 E160 B02 Document 3003406 1 ...

Page 2: ...shipping carton or module should be reported to the carrier immediately Remove the module from the shipping carton and retain the shipping materials until the unit has been inspected and is determined to be operational NOTE The original shipping materials are approved for both air and ground shipment The original shipping container may contain the following Energy Storage Module s 3x for BMOD0010 ...

Page 3: ...nment The modules are compliant to IP 20 standard for BMOD0010 respectively In particular areas of direct splash should always be avoided In systems that operate at voltages in excess of 60 V appropriate protection and sealing should be used on module terminals to avoid shock hazards and corrosion Note that the terminals are fully exposed to the environment Dimensional spacings of the mounting hol...

Page 4: ...al mounting location is out of plane use spacers to bring all four mounting locations within plane to within 1mm BMOD0010 module have been qualified to IEC60068 2 6 for vibration performance Ensure that this is adequate for the end use environment To ensure meeting specified vibration performance all mounting points should be used If more severe vibration performance is required consider the use o...

Page 5: ...modules may be connected in series for higher voltages As mentioned earlier the maximum torque is 4 Nm The BMOD0010 modules have a center tap terminal that can be used to compare the voltage of the upper half of the ultracapacitor array with that of the lower half as a diagnostic for imbalance This mid point voltage is accessible through the M4 monitoring terminals as illustrated in Figure 2 The c...

Page 6: ...g voltage for a series string is 750VDC Full UL810a compliance is satisfied for up to four BMOD0010 modules in series corresponding to a system voltage of 640V The BMOD0010 is not UL810a listed When several modules are connected in series for operating at higher system voltages care must be taken to ensure proper creepage and clearance distances in compliance with appropriate national and local sa...

Page 7: ... for the units Using the RCA value a module temperature rise can be determined based upon any current and duty cycle The temperature rise can be expressed by the following equation f CA ESR d R R I T 2 where I RMS current amps RESR equivalent series resistance RDC ohms RCA thermal resistance oC W df duty cycle fraction The T value calculated above plus ambient temperature should remain below the s...

Page 8: ...ove the specified temperature rating Do not touch terminals with conductors while charged Serious burns shock or arcing may occur Protect surrounding electrical components from incidental contact Provide sufficient electrical isolation when working above 50 VDC Prior to installation on or removal from the system it is mandatory to fully discharge the module to guarantee the safety of personnel WAR...

Page 9: ...es are connected 6 Maintenance Prior to removal from the system cable removal or any other handling ensure that the energy storage module is completely discharged in a safe manner The stored energy and the voltage levels may be lethal if mishandling occurs Maintenance should only be conducted by trained personnel on discharged modules see above 6 1 Routine Maintenance 6 1 1 Clean exterior surface ...

Page 10: ...ored in the original package in a dry place Discharge a used module prior to storage or shipment A shorting wire across the terminals is strongly recommended to maintain a short circuit after having discharged the module 8 Disposal Do not dispose of module in trash Dispose of according to local regulations 9 Specifications Refer to datasheets at our website www maxwell com for product specificatio...

Page 11: ...e Court East Ate 210 San Diego CA 92121 Phone 1 833 UPOWER 1 E mail info ucappower com Maxwell Technologies Korea Co Ltd 17 Dongtangiheung ro 681 Beon gil Giheung gu Yongin si Gyeonggi do 17102 Republic of Korea Phone 82 31 239 0721 Fax 82 31 286 6767 ...

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